Related Manuals for APSCO THERMAFLOW 510P
Summary of Contents for APSCO THERMAFLOW 510P
- Page 1 Product Catalog: MODEL 510P Revision Date: 01/03/2023 MODEL 510P HYDRAULIC COOLER & TANK STABILIZER PROPANE/ANHYDROUS USE ONLY INSTALLATION AND OWNERS MANUAL...
- Page 2 Do you have a valid CT License? Proceed no further unless you have supplied APSCO, INC. with a copy of your CT License. This system must be installed and operated in accordance with all DOT regulations and according to the instructions contained inside this manual.
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Page 3: Hydraulic Function
The product supplied to the heat exchanger by a pressure line which is tee’d into the pressure discharge line. APSCO, INC. provides an orifice fitting to be installed in the THERMAFLOW unit to limit the amount of product being pumped through the heat exchanger. - Page 4 NOTE: Please contact your local DOT representative if you have any questions concerning the DOT’s requirements on mounting of equipment that require roll-over-protection. NOTE: APSCO, INC. does not assume any liability for its products if they are mounted or plumbed in a way that does not meet the DOT’s requirements.
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Page 5: Step 3: Hydraulic Plumbing
Product Catalog: MODEL 510P Revision Date: 01/03/2023 STEP 3: HYDRAULIC PLUMBING The following diagram shows the proper plumbing for the Model 510P THERMAFLOW assembly. Please carefully read the helpful hint and notes listed below before beginning. HELPFUL HINT: We recommend the use of 1 1/2” suction hose for all applications, especially if the THERMAFLOW assembly will be operated in cold weather. - Page 6 NOTE: We have provided the proper orifice fitting installed into the THERMAFLOW cooler assemblies Product Inlet Port. Failure to use the orifice fitting provided could cause your THERMAFLOW cooler assembly to improperly cool the hydraulic oil. Please consult APSCO, INC. with any questions regarding this orifice fitting. NOTE: Always use UP Approved hoses and fittings.
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Page 7: Step 5: Final Assembly
Product Catalog: MODEL 510P Revision Date: 01/03/2023 STEP 5: FINAL ASSEMBLY A) Complete all hydraulic and product plumbing. B) Fill the reservoir until the oil level gets to the top black line on the site level gauge. NOTE: After the initial start-up procedure you will need to add oil due to the hydraulic lines filling up to capacity. NOTE: Over-filling the reservoir will cause the oil to expand up through the breather assembly when the oil warms up. -
Page 8: Step 6: Start-Up Procedures
NOTE: If the hydraulic oil temperature is higher or lower than the 10-20°F rise, please consult APSCO, INC. at 800-334-7699. DO NOT OPERATE THIS SYSTEM UNTIL AFTER YOU HAVE CONSULTED APSCO, INC. -
Page 9: System Maintenance
Product Catalog: MODEL 510P Revision Date: 01/03/2023 SYSTEM MAINTENANCE Hydraulic Fluid: • Drain and replace hydraulic oil every 6 to 12 months depending on use. • Recommended Fluid: Mobil DTE 10-32 or equivalent. Filter: • Remove 3 cap screws on top of filter housing. •... -
Page 10: Troubleshooting
Product Catalog: MODEL 510P Revision Date: 01/03/2023 TROUBLESHOOTING Safety First! Think about it before you do it. Our systems use controlled fluid pressure and converts it to rotational movement. This means that the system pressure operates around 2000 psi. A pin hole leak of fluid at this pressure can be dangerous. Use caution when loosening fittings, system pressure can be maintained for a period of time after shutdown. -
Page 11: Specifications
Product Catalog: MODEL 510P Revision Date: 01/03/2023 SPECIFICATIONS Max Flow Rate: 25 gpm Max Pressure: 3000 psi 2.5 gal Reservoir: Weight: 50 lbs Suction Line: 1.5 Inch (1.5" HB) Pressure Lines: 3/4 Inch (-12 Male JIC) Return Line: 3/4 Inch (-12 Male JIC) Oil: The recommended oil is Mobil DTE 10-32 or equivalent. - Page 12 Product Catalog: MODEL 510P Revision Date: 01/03/2023 MODEL 510P PARTS BREAKDOWN 4221 S 68th E Ave., Tulsa, OK 74145 Sales: (918) 622-5600 ● Fax: (918) 622-5469 Email: sales@apscopower.com...
- Page 13 Product Catalog: MODEL 510P Revision Date: 01/03/2023 4221 S 68th E Ave., Tulsa, OK 74145 Sales: (918) 622-5600 ● Fax: (918) 622-5469 Email: sales@apscopower.com...
- Page 14 Product Catalog: MODEL 510P Revision Date: 01/03/2023 4221 S 68th E Ave., Tulsa, OK 74145 Sales: (918) 622-5600 ● Fax: (918) 622-5469 Email: sales@apscopower.com...
- Page 15 Product Catalog: MODEL 510P Revision Date: 01/03/2023 4221 S 68th E Ave., Tulsa, OK 74145 Sales: (918) 622-5600 ● Fax: (918) 622-5469 Email: sales@apscopower.com...
- Page 16 Product Catalog: MODEL 510P Revision Date: 01/03/2023 MODEL 510P SHIP LOOSE ITEMS 4221 S 68th E Ave., Tulsa, OK 74145 Sales: (918) 622-5600 ● Fax: (918) 622-5469 Email: sales@apscopower.com...
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Page 17: Parts List
Product Catalog: MODEL 510P Revision Date: 01/03/2023 PARTS LIST Item No. Part Number Description Quantity 9225 TANK WELDMENT, SS510P 934330 FILTER ASSY MPFX100 3 LENGTH 500301 HEAT EXCHANGER 510P 9249 FTG 16MAORB-16FJS 90 ELBOW 600332 BREATHER ASSY FLG 10 MICRON 300334 SIGHT GLASS 5 IN THERM M 12 9228... - Page 18 The Cooler is warranted for a period of TWO Years from the date of installation. If during the warranty period the cooler fails to operate to APSCO’s specifications due to a defect in any part in material or workmanship that existed at the time of sale by APSCO, Inc., the defective part will be repaired or replaced, at APSCO, Inc.’s discretion, at no charge, if the defective part is...
- Page 19 PTO’s Pumps Muncie Muncie Bezares Parker Chelsea Permco Hydro Leduc APSCO, Inc. Voice: +1.918.622.5600 4221 S 68 E Ave., Suite A, Fax: +918.622.5469 Tulsa, OK 74145 sales@apscopower.com www.apscopower.com Distributed by In order to provide you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
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