Related Manuals for APSCO ARC-30
Summary of Contents for APSCO ARC-30
- Page 1 ARC-30 30 GPM MAX WARNING BEFORE BEGINNING INSTALLATION OF THIS APSCO PRODUCT READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS REV1 10 -18 INSTALLATION & OWNERS MANUAL...
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Page 2: Warranty
In order to consistently bring you the highest quality, full-featured products, we reserve the right to change our specification and designs at any time. APSCO products and logo are the trademark of APSCO. This document, including textual matter and illustrations, is copyright protected by APSCO, with all rights reserved. -
Page 3: Features Include
FEATURES INCLUDE: • Stainless Steel Construction • The basic size of our cooler is 20”X20”X8”, making it the most compact cooler in its class. • 4 Gallon Hydraulic Reservoir • Weight: 100 lbs dry, making it the lightest hydraulic cooler in its class • Flow Rate to 30gpm • Pressure rated to 3000 psi • Heat rejection is 20HP at 30gpm with 80°F ETD. This is the highest heat rejection in its class • Hydraulic filter – This filters your return fluid with a ten micron filter, has an integral bypass valve, and conveniently filters the oil that is added to the reservoir. • Filter Element = 10 micron • Filter Bypass valve- Set at 25 psi. This feature protects the filter from over pressurization due to cold oil or a blocked element. • System Cold Oil Bypass Valve – Set at 60psi. This feature ensures that the low pressure side of the hydraulic system stays at a low pressure. Primarily protects from over pressurization due to cold oil. • System relief valve – This Feature ensures that the maximum system pressure does not go any higher than what you set the valve at. Factory set at 3000psi and is adjustable from 500psi to 3000psi. • Flow control valve – This feature ensures the delivery of consistent flow to the hydraulically powered cooling blower motor. It is factory set to ensure the most efficient blower speed. Page 3... -
Page 4: Air Inlet
FIGURE 1: ARC-30 Dimensions MOUNTING STUD 1/2-20 (x4) HYDRAULIC FILTER 7.81 SIGHT LEVEL 2.03in 5.00 5.50 19.48 AIR INLET 20.29 RETURN PORT -20 SAE GAUGE PORT -4 SAE MAGNETIC DRAIN PLUG -8 SAE PRESSURE PORT -16 SAE CASE DRAIN -8 SAE... -
Page 5: Start-Up Procedure
Warning: Rotating Fan Blade. Can cause fluid and the air is bled from your system, some pumps and motors, particularly serious injury or cut. Keep hands clear. Turn piston will be ruined in a matter of seconds if operated without fluid. off and lockout unit before servicing. Depending on the length and diameter of the system hoses you may need to add fluid to the reservoir several times. Caution: Surface May be Hot. Ensure PTO is Install filter cap. off and unit has cooled before servicing. Slowly engage PTO with engine at idle speed. Check for hydraulic leaks and repair as needed Check for fan operation. Note that the fan will turn slowly when system pressure is low. Recheck reservoir fluid level. Each time you add fluid disengage PTO, if the POSITIONING AND MOUNTING: reservoir gets completely empty before you add fluid you will need to bleed air The ARC-30 is designed to fit in very tight spaces, its narrow profile allows for from the lines again. behind the cab or frame rail mounting. Unit will ship with a mounting template to aid in proper installation. (See FIG. 6) The ARC-30 requires at least 1.5” air Pressure relief valve setting – The ARC-30 pressure relief valve is factory set gap on the fan shroud side to allow for adequate air intake. to 3000psi. This is a good setting if all of your other system components are rated to at least 3000psi. Failure to set the relief valve 200psi higher than CONNECTIONS (SEE FIG.2): system pressure or any other system Note: SAE ports do not require a thread sealant, they seal with an o-ring. Make ROTATE CLOCKWISE TO relief valve will result in excess build up INCREASE PRESSURE RELIEF sure your SAE fittings have a properly sized o-ring and of heat. If you need to adjust the APSCO SETTING (INTERNAL HEX) are free of thread sealant. -
Page 6: Figure 2: Typical Installation Examples
ARC-30 WITH DIRECTIONAL CONTROL VALVE FIGURE 2: Typical Installation Examples Air Discharge Air Inlet Hydraulic Motor Directional Optional Accessories (Table 2) Control Valve Optional Accessories (Table 2) Suction Processing Pump Pressure Return Hydraulic Pump ARC-30 WITHOUT DIRECTIONAL CONTROL VALVE Air Inlet... - Page 7 FIGURE 3: ARC-30 External Shell Exploded View Page 7...
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Page 8: Figure 4: Arc-30 Internal Components Exploded View
FIGURE 4: ARC-30 Internal Components Exploded View Page 8... - Page 9 TABLE 1: Parts List ITEM NO. PART NUMBER DESCRIPTION QTY. TORQUE VALUE REQUIRED TOOL 7596 SHEETMETAL CASE RIGHT 7598 SHEETMETAL CASE BOTTOM/BACK 7597 SHEETMETAL CASE LEFT 7599 CASE, TOP 7601 SHEETMETAL CASE FRONT 7630 INLET RING FOR 225MM IMPELLER 7631 FINGERGUARD 7812 WHEEL STUD 1/2-20...
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Page 10: Table 2: Accessories
04MORB-1/4"FP STRAIGHT 15 FT. LB 3/4" END WRENCH HYDRAULIC DIRECTION CONTROL VALVE OPTIONS ARC-30 STD Direction Valve Air Assembly Number 20-UNI-1S-03 ARC-30 STD Direction Valve Manual Assembly Number 20-UNI-1S-04 M=MALE, F=FEMALE, P=PIPE OR NPT THREAD, J=JIC 37 ° FLARE, ORB=O-RING BOSS FITTINGS ARE SIZED IN 16TH"... -
Page 11: Table 4: Trouble Shooting Guide
TABLE 3 ITEM NO. PART NUMBER DESCRIPTION QTY. 7724 SIDE PANEL ASSEMBLY, RIGHT 7723 SIDE PANEL ASSEMBLY, LEFT 7601 SHEETMETAL CASE FRONT 7599 CASE, TOP 7709 1/4-20 X 5/8” ZINC TORX T27 BUTTON HD TABLE 4: TROUBLE SHOOTING GUIDE Problem Cause Corrective Action Low system pressure... -
Page 12: Figure 5: Arc-30 Repair
FIGURE 5: ARC-30 Repair Page 12... - Page 13 DRILL DIMENSIONS FIGURE 6 (NOT TO SCALE) Top of Cooler 5.00 1.41 Allow 1.5" minimum clearance from inlet Minimum 5/8” diameter holes for studs 7.81 Page 13...
- Page 14 ™ (918) 622.5600 email: sales@apscopower.com 8178 E. 44th Street, Tulsa, OK 74145 APSCOPOWER.COM...
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Questions and answers
Arc -30 is pouring fluid out the vent I replaced the filter and still the same any suggestions