ESAB CarryVac 3 Instruction Manual
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ESAB CarryVac 3 Instruction Manual

ESAB CarryVac 3 Instruction Manual

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CarryVac 3
Instruction manual
Original instructions
0448 045 001   GB   20230906

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Summary of Contents for ESAB CarryVac 3

  • Page 1 CarryVac 3 Instruction manual Original instructions 0448 045 001   GB   20230906...

  • Page 4: Table Of Contents

    ....................... ORDERING SPARE PARTS ..........................WIRING DIAGRAM ......................... ORDERING NUMBERS ..........................SPARE PARTS LIST ....................REPLACING THE CIRCUIT BOARD ........................REPLACING THE MOTOR ....................... REPLACING THE SPARK FILTER ............................. ACCESSORIES 0448 045 001 - 4 - © ESAB AB 2023...

  • Page 5: Safety

    Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.

  • Page 7: California Proposition 65 Warning

    For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. California proposition 65 warning WARNING! Welding or cutting equipment produces fumes or gases which contain chemicals known in the State of California to cause birth defects and, in some cases, cancer.

  • Page 8: Introduction

    2   INTRODUCTION INTRODUCTION The CarryVac 3 is a portable welding filter that filters out pollutants such as fumes and dust, class W3 (non-alloy steel to high alloy steel with nickel and chromium > 30%). ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual.

  • Page 9: Technical Data

    18 kPa (72 in. w.g.) Capacity with 2.5 m hose 180 m /h (106 cfm) Filter area 5.3 m Filtration efficiency >99% (ISO 21904-2) F9 (EN779) MERV 14 (ASHRAE 52.2) 0448 045 001 - 9 - © ESAB AB 2023...

  • Page 10: Operation

    16. Locking screw 7. Mains switch 17. Coarse separator 8. ON position 18. Exhaust 9. Knob for suction power 19. Exhaust, hose connection (optional) 10. Standby NOTE! Do not block exhaust (18). 0448 045 001 - 10 - © ESAB AB 2023...

  • Page 11: Manual Mode

    Using the unit with a fume extraction torch (T1-T8) Each fume extraction torch requires a specific airflow, as specified by the torch manufacturer, to ensure adequate extraction. Too high extraction can compromise weld integrity. 0448 045 001 - 11 - © ESAB AB 2023...

  • Page 12: Status Lights, Warnings And Alarms

    Continuously flashing – indicates that the unit is not maintaining the desired pressure set by the knob (9) If the alarm is activated, terminate welding operations immediately and refer Troubleshooting section for the corrective action. 0448 045 001 - 12 - © ESAB AB 2023...

  • Page 13: Maintenance

    See section Section 4.5 "Status lights, Warnings and Alarms", page 12. 1) Set the mains switch (1) to OFF 2) Loosen the filter indicator hose (2). 3) Remove the suction hose (3). 0448 045 001 - 13 - © ESAB AB 2023...
  • Page 14 5) Pull out and dispose of the old filter (6). Place it in a plastic bag. 6) Insert a new filter. 7) Unscrew the locking screw (7) and remove the outer part. 8) Empty the coarse separator (5) and tie the bag tightly. 0448 045 001 - 14 - © ESAB AB 2023...
  • Page 15 10)Reassemble the coarse separator (5). Lock with the locking screw (7) and the handle (4). NOTE! The coarse separator (5) is partly locked when the handle (4) is in an upright position, and fully locked when it is turned down. 0448 045 001 - 15 - © ESAB AB 2023...

  • Page 16: Troubleshooting

    Check that the hose or nozzle is not clogged or damaged. Check that the filter is clogged, damaged or bypassed. Check that the filter is not saturated to maintain the required suction and thereby requires changing as soon as possible. 0448 045 001 - 16 - © ESAB AB 2023...

  • Page 17: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 18: Wiring Diagram

    APPENDIX APPENDIX WIRING DIAGRAM 0448 045 001 - 18 - © ESAB AB 2023...

  • Page 19: Ordering Numbers

    * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0448 045 001 - 19 - © ESAB AB 2023...

  • Page 20: Spare Parts List

    APPENDIX SPARE PARTS LIST 0448 045 001 - 20 - © ESAB AB 2023...
  • Page 21 0464 663 106 Switch 3-pos. 0700 003 912 Kit sound sealing 0700 003 913 Fuse 5×20 mm 6.3AT 10 pcs 0700 003 914 Fuse 5×20 mm 12AT 10 pcs 0464 663 078 Handle kit 0448 045 001 - 21 - © ESAB AB 2023...

  • Page 22: Replacing The Circuit Board

    5) Cut the cable tie (5) and the pressure sensor hose (6).The pressure sensor hose is reused on the new board. 6) Release the circuit board (7). Lift the circuit board upwards for best access. 7) Pull out the connector (8) from the circuit board. 0448 045 001 - 22 - © ESAB AB 2023...
  • Page 23 15)Mount the motor cover (3). 16)Turn the potentiometer (4) to mechanical max and refit the knob for suction power (2) to align with T8 position. Secure it with the set screw (1). 0448 045 001 - 23 - © ESAB AB 2023...

  • Page 24: Replacing The Motor

    (6). Note how the motor is oriented. Disconnect the two motor cables (7). 5) Connect the new motor to the motor cables (7). Mount the motor in the same position as the old one. 0448 045 001 - 24 - © ESAB AB 2023...
  • Page 25 6) Mount the two screws (4). Use two lock washers (5) on each side. NOTE! Max. 2 Nm tightening torque. 7) Reconnect the earth cable (3). 8) Mount the motor assembly (2) with the four screws (1). 0448 045 001 - 25 - © ESAB AB 2023...

  • Page 26: Replacing The Spark Filter

    5) Unscrew the two screws (5) holding the inner coarse separator screen (6). 6) Fit the enclosed plugs (7) into the two holes in the inner separator plate (8). Mount the plugs on the inside against the housing. 0448 045 001 - 26 - © ESAB AB 2023...
  • Page 27 8) Mount the complete spark filter to the separator plate. Fasten with the supplied M6 nut (12). 9) Refit the separator cover. Tighten the knob (4) and mount the separator (2). Turn the handle (1) to secure the separator. 0448 045 001 - 27 - © ESAB AB 2023...

  • Page 28: Accessories

    APPENDIX ACCESSORIES 0700 003 014 Metal filter 0468 455 002 Metal filter, complete 0700 003 221 Nozzle TM 80, length 500mm, ø80mm 0700 003 222 Nozzle TM-200 funnel 0448 045 001 - 28 - © ESAB AB 2023...
  • Page 29 0700 003 223 Nozzle flange PM-300 Hose superflex crushproof Ø50 0700 003 917 0700 003 918 15 m 0700 003 919 Hose connection M50 Ø50 0464 663 043 Fume torch adaptor 0448 045 001 - 29 - © ESAB AB 2023...
  • Page 30 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...

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