Kelly Tillage System 2006 Operating Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Kelly Tillage System 2006

Operating Manual

SERIAL NUMBER:

Phone +61 8 8667 2253

Email sales@kellytillage.com

kellytillage.com

Booleroo (Head Office)

Adelaide Office

684 Kelly Road,

28 Greenhill Road,

Booleroo Centre SA 5482

Wayville SA 5034

2006 OPERATING MANUAL

KTOM–F-01012023

Table of Contents

Need help?

Do you have a question about the Tillage System 2006 and is the answer not in the manual?

Questions and answers

Summary of Contents for Kelly Tillage System 2006

Page 1 2006 OPERATING MANUAL Kelly Tillage System 2006 Operating Manual KTOM–F-01012023 SERIAL NUMBER: Phone +61 8 8667 2253 Booleroo (Head Office) Adelaide Office Email sales@kellytillage.com 684 Kelly Road, 28 Greenhill Road, Booleroo Centre SA 5482 Wayville SA 5034 kellytillage.com...
Page 2 Spare parts can be purchased, as required, through your local dealer or by contacting KELLY directly. The KELLY team values your feedback. Should you have any difficulties that you wish to raise, suggestions for improvement or modifications that you feel would enhance our products we look forward to hearing from you.
Page 3: Table Of Contents
2006 Specifications Bolt torque settings Disc chain lengths and quantities Notes Register within 2 months of purchasing your machine to receive an additional 12 months warranty. Find the registration information on page 11 KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 4: Safety Information
Do not attempt to operate or assemble this unit without reading this manual and developing a thorough understanding of the safety precautions. • Do not attempt to operate this equipment under the influence of drugs or alchol. • Review the safety instructions with all users annually. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 5: General Operation
Regular maintenance and inspection is imperative Maintenance guidelines can be found in section 4. If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 6: Safety Decals - Individual Placement
SAFETY INFORMATION Safety Decals - Individual Placement Fig 32. Fig 33. If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 7 SAFETY INFORMATION Safety Decals - Individual Placement Fig 34. If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 8 SAFETY INFORMATION Safety Decals - Individual Placement Fig 35. If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 9 Fig 36. Fig 37. CHECK WHEEL NUTS AFTER FIRST 0.5 HRS AND AT REGULAR INTERVALS If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 10 SAFETY INFORMATION Safety Decals - Individual Placement If any safety decals are missing please contact your local dealer immediately and do not use the machine. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 11: Section 1 - Warranty
Kelly in writing prior to any work being carried out. Kelly will issue an “Authorised Returns” notice for any faulty parts to be returned at the request of the company. Failure to do so on request may result in the claim being declined.
Page 12: Product Registration Form
Purchasing Details Name: Date of Purchase: Address: Place of Purchase: Email Address: Model Purchase: Contact number: Serial Number: Occupation: What brought KELLY Tillage products to your attention? Field Day Family Magazine/Newspaper: Dealer Website Demonstration: Friend/Neighbor Radio Referral Source: On a scale of 1 to 10 (10 being highest) how likely are you to recommend us to friends and family?
Page 13: Section 2 - Machine Operation
3. Stickers and warning signs are in place 4. Hydraulic fittings are tight and have no leaks 5. Fold machine to ensure chains engage in transport rests 6. Check swivel units are not seized and still turning freely KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 14: Dual Drawbar
SECTION 2 - OPERATION Dual Drawbar Make sure to adjust drawbar level to suit your tractor hitch. Fig 1. Fig 2. Fig 3. Fig 4. Park Brake Fig 5. Rotate counter clockwise to apply brake KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 15: Brake Setup
SECTION 2 - OPERATION Brake setup Full load for chain configuration (front/ rear) (CL1/CL1, CL1/W36, CL1/SD49 SD49/SD49) Fig 6. Half load for chain configuration (front/ rear) (W36/W36, Prickle Chain/ Prickle Chain) Fig 7. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 16: Important Location
SECTION 2 - OPERATION Basic operation important locations Height Adjusting Chains and Transport Safety Slotted Plates Lock Valves Fig 8. Main centre Swivel Bolt cylinder pins KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 17: Unfolding
3. Raise machine until the cylinders are fully extended. 4. Disengage transport safety stops from cylinders by unlocking both pins. Then pivot transport safety stops forward to the disengage position and with secure with pins. (Fig. 9) Fig 9. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 18 8. Make sure valve is open and keep holding the pressure on the unfold lever until the tension pressure gauge reads 69 Bar/ 1000 psi. Please note pressure control valve is pre-set to correct pressure. Fig 11. The chain is set correctly at 69 Bar/1000 psi. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 19 This will lift the front chains off the ground and reduce the load on the tractor. Lower the frame once operating speed is reached. Fig 12. Transport safety lock valves Fig 13. Tension isolation valve KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 21: Folding
6. Raise the machine to transport height until the cylinders are fully extended. 7. Engage transport safety stops on cylinders by unlocking both pins. Then pivot transport safety stops rearward to engage position and secure with pins. (Fig. 15) Fig 15. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 22 SECTION 2 - OPERATION Folding 8. Lower machine until cylinders contact the transport safety stops. 9. Close transport safety lock valves. (Fig. 16) Fig 16. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 25: Section 3 - Chain Operation And Correct Setup
• Chains failing to engage with transport locator’s when folded • Machine damage when folding or unfolding • Uneven field surface with ridges and furrows being created. A correctly adjusted machine will not cause this problem. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 26: Frame Height Adjustment
Once the frame is level tighten the lock nut (Fig 21.) on the drawbar ratchet (Fig 20.). This sets the draw bar height correctly for your tractor. Fig 20. Drawbar Ratchet Fig 21. Lock nut Dual Drawbar Dual Drawbar KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 27: Wing Setup
SECTION 3 - CHAIN Wing set up prior to operating Make sure the pin is centered. Fig 22. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 28: Set Chain Tension
If the machine has been used for a period of time, the chain is worn down and the cylinder is fully extended you will need to remove disc/s from each front and rear chain set KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 29: Correct Hydraulic Chain Tensioning
• The chain may sag not more than 150mm from centre line when working • At rest there should be less than 100mm of sag in the chain. Fig 24. ndicator line shows acceptable curvature when operating. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 30 Reactivate the unfold circuit while slowly winding the screw until the desired pressure is reached. (Fig 26.) When finished close the tension isolating valve and tighten the lock nut. Fig 25. Increase tension pressure Lock Nut KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 31 SECTION 3 - CHAIN Correct hydraulic chain tensioning Fig 26. Decrease tension pressure Lock Nut KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 32: Chain Mount Plate Height Adjustment
This will raise or lower the chain mount plate by half a link depending on which slot the chain started in. Any excess chain can be fed back through the second slot. 4. Install retaining clip. Remove stand. Fig 27. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 33: Chain Height Adjustment
4. Reinstall the M10 bolts and re-tension the chain It is possible to install all spacers either above or below the mounting tube giving a maximum of 100mm of adjustment. Fig 28. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 34: Fine Adjustment For Perfect Operation
On hard dry soils it is unrealistic to expect the discs to dig fully or evenly. However, they will still perform well for residue breakdown and seed stimulation. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 35: Importance Of Tce
Thus, the intent is that the bearing height can be set on the centerline of the chain, parallel with the ground. To prevent injury never lubricate or service the Kelly Tillage System while it is moving (folding up or down or in working motion) KTOM–F-01012023...
Page 36: Chain Sets
SECTION 3 - CHAIN Installation of chain KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 42: Section 4 - Maintenance & Inspection
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory parts must be used. Kelly Tillage will not guarantee the use of unapproved parts and other damages as a result of their use and will not be liable for injury or warranty if equipment has been altered in any way •...
Page 43: Recommended Maintenance Checklist
✔ ✔ We recommend that swivel units are covered during storage to prevent water penetration. To prevent injury never lubricate or service the Kelly Tillage System while it is moving (folding up or down or in working motion) KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 44: Chain Inspection
This is the most important check and adjustment to ensure a long working life for the disc chain. Trouble shooting The majority of the Kelly Tillage System operating problems are due to incorrect adjustment. This trouble shooting section may help you by providing solutions to common problems.
Page 45: Section 5 - Specifications
950 3070 Verification and recording of the prescribed torque settings in the table above is the responsibility of the assembler and it shall be documented in accordance with their approved Quality Assurance system. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 46: Disc Chain Lengths And Quantities
SD49 - cut a disc chain link from the end of the disc chain Prickle Chain - cut a prickle chain link from the end of the prickle chain Scan the following QR code to open the removing a welded disc chain video. KTOM–F-01012023 © KELLY TILLAGE. BOOLEROO CENTRE, SOUTH AUSTRALIA...
Page 48 KTOM–F-01012023 ENGLISH - EN Phone +61 8 8667 2253 Booleroo (Head Office) Adelaide Office Email sales@kellytillage.com 684 Kelly Road, 28 Greenhill Road, Booleroo Centre SA 5482 Wayville SA 5034 kellytillage.com...

Kelly Tillage System 2006 Operating Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kelly Tillage System 2006

Summary of Contents for Kelly Tillage System 2006

Table of Contents