Safety Information General operation Transport Hydraulics Maintenance and inspection Section 1 Warranty Thank you for choosing a Kelly Tillage product Warranty policy Product registration form Section 2 Machine Operation Before operation Pre-operation checklist Section 3 Chain Operation & Correct Setup...
SAFETY INFORMATION Read all operating instructions and study all photographs thoroughly before operating the unit. Please note: Left and right is determined by standing behind the machine and looking to the front.
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Signal words When you see these symbols on your machine or in this manual, be alert to instructions involving your personal safety and the safety of others. Failure to follow these instructions can result in injury or death. DANGER – Indicates a hazardous situation which, if not avoided, will result in DEATH OR SERIOUS INJURY WARNING –...
General operation • Proceed cautiously under overhead powerlines and around power poles - contact may result in the operator suffering a severe electrical shock. • Never allow anyone within the immediate area when operating machinery. • Stand clear of frame when it is being raised or lowered. Transport •...
We trust that you find the following manual clear and easy to follow. If you should require additional customer support or assistance, please do not hesitate to contact us. Spare parts can be purchased, as required, through your local dealer or by contacting the Kelly team directly.
50 000 acre wear warranty. Kelly is offering an additional 12 month warranty if the machine is registered within 2 months of purchasing the machine. Machine registrations can be completed by the customer or dealer on the Kelly website or by the warranty registration form in the operator manual.
2 months of purchasing the machine will is REGISTERED receive an additional 12 months warranty. COMPLETE your form online, by email or post to Kelly in order to receive the additional 12 months warranty. RETURN Complete online Mail to http:/www.kellytillage.com/machine-registration...
SECTION 2 MACHINE OPERATION Before operation • Carefully study and understand this manual. • Do not wear loose fitting clothing that may catch in moving parts. • Always wear protective clothing and footwear. • Be sure that there are no tools lying in or on the equipment. •...
SECTION 3 CHAIN OPERATION & CORRECT SETUP Importance of Chain Tension Operational It is imperative that the correct adjustment be maintained. Only through correct adjustment can a smooth and level finish be achieved in field working. Loose chains lead to: •...
Chain Curve Correct chain tension will ensure that the entire length of discs will roll as one. This minimises the movement between each link. If a chain is not adjusted and runs loose, each link acts as a universal joint as the curved chain rolls along. The wear rate between each link is greatly accelerated and can lead to premature failure.
Chain Mount Arm Height Adjustment 1. Use tractor hydraulics to raise the module chain or chain mount plate that requires adjustment. Position a suitable block or stand to support the arm. Using the tractor hydraulics, lower the machine until the height adjusting chains are loose.
Frame height adjustment Set drawbar height using the front lift cylinder Machine body must be parallel with the ground Ground level Leading disc is 25mm / ‘ from ground on all chains Check the length of the height adjusting chains on the two front chain mount plates. There should be no ‘...
• Where replacement parts are necessary for periodic maintenance and servicing, genuine factory parts must be used. Kelly will not guarantee the use of unapproved parts and other damages as a result of their use and will not be liable for injury or warranty if equipment has been altered in any •...
Recommended Maintenance Checklist First Daily 25 hourly Pre-season Item to check operation Hydraulic, hose and cylinders for ✔ ✔ ✔ damage and oil leaks ✔ ✔ ✔ Loose or missing fasteners/split pins Check bushes, pivot and cylinder pins ✔ for wear and replace as necessary ✔...
This is the most important check and adjustment to ensure a long working life for the disc chain. Trouble Shooting The majority of the Kelly Tillage System operating problems are due to incorrect adjustment. This trouble shooting section will help you by providing solutions to common problems. Symptom...
Bolt Torque Settings Bolt Class Grade Wheel nut U Bolt Class 8.8 Bolt Type 10.9 Bolt 8 Bolt Bolt Size 1/2” 9/16” 1” UNF Ft lb 1151 [1] When fitting a wheel & tire to a hub, tighten the wheel nuts in a star pattern to the correct tension. To achieve this, choose a wheel nut &...
Disc Chain Lengths and Quantities Length CL1/W36 SD49 Model Front Left 8’ ” / 2.445m CL1 - 15 Centre 15’ 10- ” / 4.830m CL1 - 16 W36 - 13 Rear Right W36 - 14 8’ 4- ” / 2.564m For correct chain tension, chain links may need to be removed from the end of the chain as follows: CL1 Disc Chain - unhook disc chain link/s from end of the disc chain Spiked Disc Chain - cut a disc chain link from the end of the disc chain...
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FRONT CHAINSET CENTRE CHAINSET REAR CHAINSET...
SECTION 6 PRE-DELIVERY CHECKLIST Pre-delivery Checklist Check Item: Checked by Initial Hydraulic hoses are routed through holders and fitted to cylinders with no leaks All bolts and nuts are tightened to the correct torque values and marked. All split pins are inserted and split All safety signs and decals are in the correct locations as per the Assembly/Operator's manual All safety lights are in the correct locations and working...
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