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eSolutions Supernova 60 Installation Manual

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INSTALLATION GUIDE
Supernova
60&180
VH. 2.0 2024/01/30

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  • Page 1 INSTALLATION GUIDE Supernova 60&180 VH. 2.0 2024/01/30...

  • Page 3: Table Of Contents

    Table of contents INSTALLATION GUIDE SUPERNOVA Purpose and Scope of the Document GETTING STARTED Datasheet 60 Datasheet 180 Nameplate and Copyright Glossary Manufacturer Contact and Information Warranty Safety Instructions Installation Kit and Required Tools PRODUCT DESCRIPTION AND SITE PREPARATION External view Internal view Doors and Keys Instructions Site Requirements...

  • Page 4: Installation Guide Supernova

    Supernova. Electrical expertise in the local electrical codes and regulations, competence in installing electric vehicle chargers and the associated required credentials, for both are requisites for all electrical installation, energization and commissioning works of the eSolutions Supernova range of DC Chargers. Audience This document is intended for contractors who are responsible for site preparation and installation of Supernova.

  • Page 5: Getting Started

    EMC Compliance FCC 47 CFR Part 15B, CAN ICES-003A / NMB-003A [1] Supernova 60 may be upgraded to Supernova 180. In that case, the cables may be upgraded, and therefore the max current output may be upgraded to 350 A.

  • Page 6: Datasheet 180

    GETTING STARTED Datasheet 180 DC Connectors CCS1+CCS1 Charging Protocol ISO15118, DIN SPEC 70121, SAEJ1772 Cable Length 5 m (16.4 ft) Cable Management Retracting the cable to its initial position Output Power 180 kW Nominal Efficiency Power Factor >0.98 Standby Consumption <...

  • Page 7: Nameplate And Copyright

    GETTING STARTED Nameplate and Copyright Nameplate Depending on the configuration of the charging station, a nameplate will be located on the device. Copyright All rights to copyright, registered trademarks, and trademarks reside with their respective owners. Copyright © 2023 WALL BOX CHARGERS, S.L.U. All rights reserved.

  • Page 8: Glossary

    94043 City San Francisco Country eSolutions Costumer Care Support Reach us by email at supportf2m@f2m-esolutions.com; or if you prefer to speak with a representative over the phone, call us at 1-833-32-CHARGE (1-833-322-4274) Glossary AC: Alternating Current. CCS: Combined Charging System.

  • Page 9: Warranty

    The warranty period for this EV charger is two years (parts only). Extended warranty and maintenance plans are available. Please contact Free2move eSolutions for warranty coverage. During the warranty period, eSolutions will provide ongoing technical support to help troubleshoot any technical issues. For terms and conditions, and warranty exclusions, see refer to the Warranty Support &...

  • Page 10: Safety Instructions

    GETTING STARTED Important Safety Instructions Save these instructions This manual contains important instructions for Models Supernova 180, 120, 60 that shall be followed during installation, operation, and maintenance of the unit. NOTE When the instructions are the same for all models, specific model numbers are not required to be specified.
  • Page 11 GETTING STARTED Important Safety Instructions Special waste treatment. Risk of electric shock. To protect public health and The capacitors located on environment, make sure the Electronic Board position that your special waste is C10 store hazardous energy. transported by a registered Test before starting any waste carrier at authorized service activity.

  • Page 12: Installation Kit And Required Tools

    GETTING STARTED Installation Kit & Required Tools Charging Point Pallet Installation Guide Key* Supernova Installation Guide 2 lavel plates Foot coverback Nuts M16 Washer M16 + 4 threared bars + front (5/8) (5/8) Front Back Screws M5x8 Screws M6x12 Cable Entry Plate Eye bolts 580 M16 (8-32) (4-24)
  • Page 13 GETTING STARTED Installation Kit & Required Tools The following tools are recommended for the installation (not provided): • 2x wrench (size 24 mm - 0.984 In) for M16 (0.629 In) nuts. • Torx screwdriver (size T30 - 0.147 In) for M6 (0.236 In) screws. •...

  • Page 14: Product Description And Site Preparation

    PRODUCT DESCRIPTION AND SITE PREPARATION External view The image below shows the external view of Supernova Fast Charging station. 1. Charger Ambient Light 11. Threads for eye bolts 2. EV Cable 1 Exit 12. Beacon Light 3. Back Panel* 4. EV Cable 1 Instructions* 13.

  • Page 15: Internal View

    PRODUCT DESCRIPTION AND SITE PREPARATION Internal view The image below shows the internal view of Supernova Fast Charging station. 1. Top Cover 7. Front door 2. Back Panel 8. Router (dismountable) 3. Electrical Panel C 9. RFID Rear 4. Electrical Panel C Front 10.

  • Page 16: Doors And Keys Instructions

    PRODUCT DESCRIPTION AND SITE PREPARATION Door and Keys Instructions Introduction Supernova has three doors: one on the left side, one in the front, and the last one on the right side. The doors must always be opened sequentially from left to right. The Supernova also has a back panel which cannot be seen in this image which provides access to the charger if a charging cable (CCS) needs to be replaced.
  • Page 17 PRODUCT DESCRIPTION AND SITE PREPARATION Door and Keys Instructions Instructions For an easier interaction, before opening the doors, unplug the EV cables and , and store them carefully to prevent any damage to the cables, charging connectors, and to prevent a trip hazard.

  • Page 18: Site Requirements

    PRODUCT DESCRIPTION AND SITE PREPARATION Site Requirements During the installation, leave a required minimum distance from possible objects around the Supernova to allow the door to open and facilitate maintenance operations. The image below gives the dimensions of Supernova with the doors opened. Please ensure the required space for maintenance on all sides without obstructions.

  • Page 19: Cable Reach

    PRODUCT DESCRIPTION AND SITE PREPARATION Cable Reach The Supernova fast charging station comes with a 5 m (196.85 In) cable. The following image shows the cables’ operating radius.. (196.85 In) (196.85 In)

  • Page 20: Transport And Unpacking

    TRANSPORT AND UNPACKING Reception Tilt If the indicator point is red, this package has exceeded its tilting angle. Make a note on the bill of lading and check for damage. Any tilt claims depend on this note. Impact If the indicator point is red, this package suffered an impact or was dropped during transport. Make a note on the bill of lading and check for damage.

  • Page 21: Transport

    For the Supernova 180, the forklift or crane’s lifting capacity must be greater than or equal to 430 kg (lbs). In the case of the Supernova 120 or Supernova 60 the lifting capacity needs to be greater than 400 kg (882 lbs) and 370 kg (816 lbs) respectively.If you have ordered a...

  • Page 22: Unpacking

    TRANSPORT AND UNPACKING Unpacking Make sure to have enough space to unpack the charger. Six M10x35 (3/8-16) plastic screws shall be unscrewed from the front and back of the packaging. Take out the external and the internal top cover.
  • Page 23 TRANSPORT AND UNPACKING Unpacking Remove the side parts of the packaging to take out the internal top cover. Take out the hoses from the boxes placed in front and in the back of the charger.
  • Page 24 TRANSPORT AND UNPACKING Unpacking Unpack the EV plugs and connect them to the holsters. Then, unpack the installation kit. Carefully lift the charger with a forklift or crane before unscrewing the four M12 (1/2) nuts and take out the two plates at the bottom of the pallet.

  • Page 25: Mechanical Installation

    Ground Works Supernova can be fixed to the ground by using: • The eSolutions installation kit. • A concrete footing compliant with the eSolutions installation kit. • Chemical anchors. Using the eSolutions installation kit Structural engineering work must be carried out in accordance with local regulations and as specified below: •...
  • Page 26 MECHANICAL INSTALLATION Ground Works Dig a hole, respecting the minimum dimensions of the level plate and leaving some extra space around it. The resulting depth shouldn’t be less than 45 cm (17. 716 In). The cables must be loose enough and protrude a minimum of 75 cm (29.527 In) above the surface to permit an electrical connection to the charger.
  • Page 27 MECHANICAL INSTALLATION Ground Works Place the installation kit into the hole, respecting the “Front” direction of the upper plate. Fill the concrete base to ground level. The lower plate should be buried in the concrete, 45 cm (17. 71 In) below ground. On the upper plate, the four threaded rods should protrude 4 cm to 6 cm (1.57- 2.36 In) from the ground.
  • Page 28 MECHANICAL INSTALLATION Ground Works Alternative ground preparation methods are described below. Prefabricated concrete foot with eSolutions compatible mounting plate Check the manual provided by the supplier of the prefabricated concrete foot before proceeding with the installation. Chemical anchors in concrete Using the level plate as an indicator, drill to make 4 holes in the concrete substrate and remove dust and debris from the floor, ensuring a clean surface.

  • Page 29: Placing

    MECHANICAL INSTALLATION Placing Material Assembly Part Size Torque Quantity Tools recommended Foundation Washer DIN 125A Not Applicable (0.629 In) Foundation NUT DIN 934 M16 x 500mm Row 2 Wrench (19.685 In) (size 24 mm) (0.984 In) Using the level plate as an indicator, drill to make 4 holes in the concrete substrate and remove the dust and debris from the floor.
  • Page 30 MECHANICAL INSTALLATION Placing Carefully lower Supernova making sure to route the electrical cables through the centre of the charging point. REMEMBER Before lowering the Supernova, make sure the holes are aligned with the extremity are aligned with the extremity of the rods protruding from the ground as per step 4.

  • Page 31: Electrical Installation

    • It is the responsibility of the local engineer/contractor to ensure the above meets or exceeds the Supernova 180, the Supernova 120 upgradable, and the Supernova 60 upgradable electrical load requirements. If larger cables are required then there must be a transition joint/connection before the supply cables are terminated in Supernova wih respect to the bending radius and max conductor size described above.
  • Page 32 ELECTRICAL INSTALLATION Grid Connection • The Supernova is designed to receive copper supply cables from the upstream supply. If another conductor type, such as aluminum, is chosen to supply the Supernova, a transition joint between the copper conductor and the other metallic conductor must be performed outside Supernova.
  • Page 33 ELECTRICAL INSTALLATION Grid Connection Remove the cable entry plate and line up the cables for each phase and earth to their respective terminals, then using this cable routing mark out the cable entry plate, drill holes to the correct size required, and install the appropriate cable glands.
  • Page 34 ELECTRICAL INSTALLATION Grid Connection Re-install the protective screens providing shock hazard protection from the phase input electrical terminals Before closing/re-energizing the circuit breaker that is used to isolate and protect the Supernova charger, ensure that all electrical switches in the Supernova charger are placed in the off/de-energised position and all phase protective screens and the panel A protective screen are secure.
  • Page 35 FINAL MECHANICAL PREPARATION Final Steps Material Assembly Part Size Torque Quantity Tools Recommended Structure Foot Cover Front Structure Foot Cover Back Structure Internal Screws M5x8 Allen for M5 Screws ISO 7380-2 (0.197x0.315 In) Structure External Screws M6x12 Torx for M6 rounded ISO 7380-2 (1.4 In) (0.236x0.472 In)

  • Page 36: Final Mechanical Preparation

    FINAL MECHANICAL PREPARATION Final Steps Fix the front foot cover to the structure by screwing 7 screws (DIN 912 M5). Fix the front foot cover with the back foot cover by screwing 6 screws on the sides of the Foot Covers (Torx for M6x12- 0.236x 0.472 In).
  • Page 37 After the installation has been completed, prior to use, the charger must be inspected and validated by an eSolutions approved Install Partner. To commission a charger or for any support, please contact eSolutions Customer Care Support at supportf2m@f2m-esolutions.com; or by phone at 1-833-32-CHARGE (1-833- 322-4274).

  • Page 38: Electrical Diagram

    ELECTRICAL DIAGRAM Single Line Diagram...

  • Page 39: Other

    OTHER Notes...

This manual is also suitable for:

Supernova 180

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