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INSTALLATION AND OPERATION MANUAL
TR-SERIES HOIST
2559607
Serial Number: __________________________________________
In-Service Date: _________________________________________
Read this manual thoroughly prior to installation and operation. This manual out-
lines the installation and operation of an TR Series Hoist & Sub-frame manufac-
tured by Rugby Manufacturing Co. This manual should be kept readily accessible
for any potential operator at all times. Contact your dealer or a Rugby Manufactur-
ing customer service representative at 800-869-9162 or www.rugbymfg.com
with any questions or concerns.
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Table of Contents
Related Manuals for Rugby TR Series
Summary of Contents for Rugby TR Series
- Page 1 In-Service Date: _________________________________________ Read this manual thoroughly prior to installation and operation. This manual out- lines the installation and operation of an TR Series Hoist & Sub-frame manufac- tured by Rugby Manufacturing Co. This manual should be kept readily accessible for any potential operator at all times.
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Page 2: Table Of Contents
Table of Contents Section 1: Safety ................3 Serial Number ................8 Capacity Charts ..............9 Torque Chart ................12 Body Prop Application Chart ..........13 Section 3: Installation ..............16 Hoist Installation ..............16 Body Prop Installation ............21 Section 4: Decal Locations ............22 Section 5: Operation ..............23 Raising the Prop Body ............23 Lowering the Prop Body ............23 Section 6: Maintenance ...............24... -
Page 3: Section 1: Safety
In all cases, Rugby products are sold with the understanding that the pur- chaser agrees to thoroughly train all operating and maintenance person- nel in the correct and safe installation and operation of hoist equipment and to provide adequate supervision of personnel at all times. - Page 4 If hydraulic components are substituted, it is the installer’s responsibility to be sure they are compatible with the components supplied by Rugby Manufacturing Co. Incompatible hydraulic components may cause failure of the hoist which in turn could damage the truck, damage other prop- erty, and cause human injury or death.
- Page 5 Several hoist parameters are given in the following table as a general guideline. To ensure component compatibility, contact Rugby Manufac- turing Co. Model Measurement Maximum Hydraulic Flow Rate: TR-8 / 10 / 12 / 14 4 gpm TR-16 / 18 / 20...
- Page 6 DANGER Malfunctioning equipment can cause property damage, injury or death. ALWAYS have faulty equipment repaired before continuing its use. If required, consult the manu- facturer. CAUTION To prevent damage to the truck's electrical system, disconnect the positive battery cable and alternator when arc welding on the truck.
- Page 7 DANGER NEVER raise or drive a raised body against another object. This may result in property damage, injury or death. DANGER NEVER connect the hoist to a hydraulic system with more pressure (psi) or flow (gpm) than is recommended. This may result in component failure, injury or death. CAUTION Unlatch tailgate prior to elevating a loaded dump body as excessive forces on the rear of the dump body may result...
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Page 8: Serial Number
Reservoir) & Tower Control / Electric Operated Solenoid Valve • 1657475 - Electric Single- and Double-Acting Pump Ensure the correct manuals are present when working on equipment. For help locating the correct manuals contact Rugby Manufacturing Co. at (800) 869-9162 or (701) 776-5722. Serial Number This information is required for any warranty or service inquiries, and should be recorded on the front cover of this manual for easy reference. -
Page 9: Capacity Charts
Capacity Charts The following charts are to be used as a reference when determining capacity based on overhang. TR-8 Body Length Rear Overhang Capacity 450 Dump Capacity 500 Dump (feet) (inches) (tons) (tons) Mounting Height 5.25” Mounting Distance 49.7” 45.3” TR-10 Body Length Rear Overhang... - Page 10 TR-12 Body Length Rear Overhang Capacity 450 Dump Capacity 500 Dump (feet) (inches) (tons) (tons) 10.3 Mounting Height 7.00” Mounting Distance 78.5” 70.0” TR-14 Body Length Rear Overhang Capacity 450 Dump Capacity 500 Dump (feet) (inches) (tons) (tons) 12.2 11.0 Mounting Height 9.00”...
- Page 11 TR-18 Body Length Rear Overhang Capacity 450 Dump Capacity 500 Dump (feet) (inches) (tons) (tons) 12.1 11.0 13.0 11.8 14.1 12.8 10.6 11.3 10.2 12.1 11.0 Mounting Height 8.00” Mounting Distance 99.0” 90.0” TR-20 Body Length Rear Overhang Capacity 450 Dump Capacity 500 Dump (feet) (inches)
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Page 12: Torque Chart
Torque Chart The following chart is to be used as a guide during installation. Grade 2 Grade 5 Grade 8 (lb-ft) (lb-ft) (lb-ft) Size 1/4-20 10-11 1/4-28 11-12 5/16-18 14-15 21-22 5/16-24 9-10 15-16 21-22 3/8-16 17-18 24-26 37-40 3/8-24 19-20 28-30 40-43... -
Page 13: Body Prop Application Chart
Body Prop Application Chart DANGER NEVER position yourself or allow others under a raised body as this can result in serious injury or death should the body inadvertently descend. ALWAYS prop up the unloaded body using the body props. When two props are required, both props must be used. - Page 14 2. The weights shown below each “X” value reflect the maximum empty body weights that can be supported by the body prop included with the TR series hoists. If your body weighs more than the amount listed, an additional body prop will need to be installed. Contact Rugby Manufacturing to order an additional body prop.
- Page 15 Distance Maximum Body Weight (lbs) per Body Prop 1654931/1654934 Rear Hinge Distance Rear Hinge - Center of Gravity (X) Body Prop 42-47 6100 4500 3500 2800 2300 2000 1700 1500 1300 1100 48-53 6600 4800 3800 3000 2500 2100 1800 1600 1400 1200 54-59 7200 5200...
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Page 16: Section 3: Installation
Section 3: Installation DANGER Welding, oxy-fuel cutting, or grinding sparks can cause fuel to ignite which in turn can lead to injury or death. Always take adequate steps to avoid ignition of fuel tanks during equipment installation. DANGER Exhaust system heat can cause hydraulic component failure and may lead to a fire which could cause injury or death. - Page 17 TR-12 Rear Hinge Rear 37.72 Cross Member TR-14 Rear Hinge Rear 37.32 Cross Member TR-16 Rear Hinge Rear 46.50 Cross Member TR-18 Rear Hinge Rear 52.00 Cross Member TR-20 Rear Hinge Rear 59.75 Cross Member Figure 3: Mounting Distance Measurements March 2024 2559607...
- Page 18 3. Once the hoist is positioned, weld the saddle brackets and the rear hinge to the trailer frame as shown below. Be sure to maintain clear- ance between the rear cross member and the rear of the hoist as shown in Step 2. TRAILER TRAILER FRAME CROSS MEMBER...
- Page 19 4. Slide a lock collar onto each lift shaft. Slide a lift shaft with lock collar into each end of the hoist lift tube. SET SCREW LIFT BRACKET LOCK COLLAR Figure 5: Lift Bracket Installation 5. Position the body onto the trailer frame and weld the longbeams to the rear hinge as shown below.
- Page 20 8. Install grease fittings to a torque of 70 in-lb and grease the fittings as shown below. GREASE FITTING GREASE FITTING TR-8 TR-10 TR-12 TR-14 GREASE FITTING TR-16 GREASE FITTING GREASE FITTING GREASE FITTING TR-18 TR-20 Figure 7: Grease Fitting Locations 2559607 March 2024...
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Page 21: Body Prop Installation
Body Prop Installation In order to comply with paragraph 10 of Federal Regulation 1926.601, all TBEI hoists will be sold with one body prop. It is the responsiblity of the installer to determine whether one body prop is sufficient. See “Body Prop Application Chart”... -
Page 22: Section 4: Decal Locations
Missing or damaged decals can lead to accidents which may cause serious injury or death. Replace any missing or damaged decals immediately by contacting a Rugby dealer or Rugby Manufacturing Co.. One Warning decal is supplied with each TR-series hoist. This decal must be positioned on the driver’s side of the trailer near the front. -
Page 23: Section 5: Operation
Section 5: Operation DANGER NEVER position yourself or allow others under a raised body as this can result in serious injury or death should the body inadvertently descend. ALWAYS prop up the unloaded body using the body props. Raising the Prop Body 1. -
Page 24: Section 6: Maintenance
Section 6: Maintenance Every 100 cycles or every two months, whichever comes first: • Grease all hoist and rear hinge grease fittings. Some grease fittings are in hard to find locations. Refer to “Section 7: Exploded Views” on page 25 for all grease fitting locations. •... -
Page 25: Section 7: Exploded Views
SCREW, 5/8-11 X 4 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1581116 SERIAL NO. PLATE, POLY W/MASK 1313141 DECAL, RUGBY LOGO MEDIUM 1313146 DECAL, MADE IN USA 2383663 DECAL, TR-8 March 2024 2559607... -
Page 26: Model
SCREW, 5/8-11 X 4 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1581116 SERIAL NO. PLATE, POLY W/MASK 1313141 DECAL, RUGBY LOGO MEDIUM 1313146 DECAL, MADE IN USA 2383664 DECAL, TR-10 2559607 March 2024... -
Page 27: Model
SCREW, 5/8-11 X 4 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1581116 SERIAL NO. PLATE, POLY W/MASK 1313141 DECAL, RUGBY LOGO MEDIUM 1313146 DECAL, MADE IN USA 2383665 DECAL, TR-12 March 2024 2559607... -
Page 28: Model
SCREW, 5/8-11 X 4 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1581116 SERIAL NO. PLATE, POLY W/MASK 1313141 DECAL, RUGBY LOGO MEDIUM 1313146 DECAL, MADE IN USA 2383666 DECAL, TR-14 2559607 March 2024... -
Page 29: Model
SCREW, 5/8-11 X 4 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1313141 DECAL, RUGBY LOGO MEDIUM 1313146 DECAL, MADE IN USA 1844096 SHAFT, 5020 CYL PINNING 1653921 PIN, 5/16" X 3-1/2" ZP COTTER... -
Page 30: Model
SERIAL NO. PLATE, POLY W/MASK 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 2383668 DECAL, TR-18 1654950 SHAFT, LR-28/26 CYLINDER PIN 1313146 DECAL, MADE IN USA 1654049 DECAL, RUGBY LOGO LARGE 2559607 March 2024... -
Page 31: Model
SCREW, 5/8-11 X 4-1/2 HHC GR8 PLT 1643070 NUT, 5/8-11 NYLOCK - NE, GR. 5 STL 1520370 FITTING, 1/4-28 THREAD FORMING GREASE 1581116 SERIAL NO. PLATE, POLY W/MASK 1654049 DECAL, RUGBY LOGO LARGE 1313146 DECAL, MADE IN USA 2383669 DECAL, TR-20 March 2024 2559607... - Page 32 Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from Rugby Mfg Co; contact your representative for application approval. We reserve the right to change or modify our product specifications, configurations, or dimensions at any time without notice.
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