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MANDAKO STORM 20 Series Operator's Manual

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Storm Operator's Manual (20 Series)
OPERATOR'S MANUAL
OPERATOR'S MANUAL
Mandako Agri Marketing (2010) Ltd.
STORM
20 SERIES
Page 1

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  • Page 1 Storm Operator’s Manual (20 Series) STORM 20 SERIES OPERATOR’S MANUAL OPERATOR’S MANUAL Mandako Agri Marketing (2010) Ltd. Page 1...
  • Page 2 During the one (1) year warranty period, provided that written notice of the Covered Defects is given to MANDAKO within seven (7) days from the date that the defect was, or ought to have been, discovered, the liability of MANDAKO under this Limited Warranty shall be limited to the repair or replacement of any defective Product.

  • Page 3: Table Of Contents

    4.2.2 Daily or Every 8 Hours ...........49 4.2.3 Every 40 Hours or Weekly ........49 4.2.4 Annually ..............49 4.2.5 Every 3 Years ............49 4.3 Hydraulic Re-Phasing Circuits ........50 4.3.1 How Re-Phasing Cylinders Work ......50 4.3.2 Re-Phasing the Circuit ...........50 Page 3 Mandako Agri Marketing (2010) Ltd.
  • Page 4 4.5 Coulter Shank Body Adjustment.........51 4.6 Service Record...............52 Section 5: TROUBLESHOOTING ..........54 Section 6: SIGN-OFF FORM ............56 Section 7: REFERENCE..............58 7.1 Bolt Torque ..............58 7.2 Tire Pressure ..............58 7.3 Hydraulic Fitting Torque..........59 7.4 Mechanical Specifications ...........60 Mandako Agri Marketing (2010) Ltd. Page 4...
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  • Page 6: Section 1: Introduction

    Safe, efficient and trouble free operation of your Mandako Storm requires that you and anyone else who will be using or maintaining the Storm read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within this Operator’s Manual.
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  • Page 8: Section 2: Safety

    It may also be used to alert against unsafe practices. attention AttentIOn - Indicates practices or situations which may result in the malfunction of, or damage to, the equipment. Mandako Agri Marketing (2010) Ltd. Mandako Agri Marketing (2010) Ltd. Page 3 Page 8...

  • Page 9: Safety Orientation

    You are responsible for the SAFE operation and • Read and understand the Operator’s maintenance of your Mandako Storm Tillage Tool. Ensure Manual and all safety signs before using, that you and anyone else who will use, maintain or work...

  • Page 10: Equipment Safety Guidelines

    Equipment should never be used in this condition. Keep all shields in place. If NOTE: shield removal becomes necessary for repairs, Call Mandako directly if you are unfamiliar with who your replace the shield prior to use. local Dealer/Distributor is. •...

  • Page 11: Safety Training

    • Ensure the machine is properly attached, adjusted and in good operating condition. • Ensure that all safety shielding and safety decals are properly installed and in good condition. Page 11 Mandako Agri Marketing (2010) Ltd.

  • Page 12: Operating Safety

    Electrocution can occur without direct contact. • Attach securely to towing unit using a hardened pin with a retainer and a safety chain. • Review safety instructions annually. • Do not drive while impaired. Mandako Agri Marketing (2010) Ltd. Page 12...

  • Page 13: Tire Safety

    Always use hazard warning flashers on tow vehicle • If injured by a concentrated high-pressure when transporting unless prohibited by law. stream of hydraulic fluid, seek medical attention immediately. Serious infection • Do not drive while impaired. Page 13 Mandako Agri Marketing (2010) Ltd.

  • Page 14: Safety Decals

    If safety decals have been damaged, removed, become illegible, or replacement parts do not have the decal, new ones 5.2019 must be applied. Safety decals are available from your authorized dealer. Mandako reserves the right to update safety decals without notice. Safety decals may not be to scale or exactly as shown. 2.14 SAFETY DECAL LOCATIONS WARNING 5.2019...
  • Page 15 Safety decals are available from your authorized dealer. afety decals, and their locations on the equipment are shown in the illustrations to follow. Mandako reserves the right to update safety decals without notice. Safety decals may not be to scale or exactly as WARNING WARNING Part No.
  • Page 16 Storm Operator’s Manual (20 Series) Part No. R9913004 (L) Part No. R9913002 (M) Part No. R9913003 (N) Mandako Agri Marketing (2010) Ltd. Page 16...

  • Page 17: Safety Decal Locations

    Storm Operator’s Manual (20 Series) 2.14 SAFETY DECAL LOCATIONS NOTE: Decal (B) is located in two locations on each coulter toolbar, as seen from above. Decal (H) is located on each hydraulic cylinder, as seen from above. Page 17 Mandako Agri Marketing (2010) Ltd.
  • Page 18 Storm Operator’s Manual (20 Series) (L, M) Mandako Agri Marketing (2010) Ltd. Page 18...
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  • Page 20: Section 3: Operation

    This manual will describe how to set the Storm to provide maximum field efficiency. By following the operating instructions in conjunction with a good maintenance program, your Storm will provide many years of trouble-free service. Mandako Agri Marketing (2010) Ltd. Page 20...

  • Page 21: Machine Components

    The toolbars can be angled from 0° to 14°. Each machine is equipped with a single point depth The Mandako Storm Tillage Tool consists of a main frame control that is mounted to the front of the frame and with wings on each side that can fold up for transport or plumbed into the wheel lift circuit.
  • Page 22 Storm Operator’s Manual (20 Series) Mandako Agri Marketing (2010) Ltd. Page 22...
  • Page 23 Storm Operator’s Manual (20 Series) Page 23 Mandako Agri Marketing (2010) Ltd.

  • Page 24: Machine Break-In

    3. Check that no hydraulic lines are being pinched or crimped. Re-route as required. 2. Use only a tractor of adequate power and weight to operate the Mandako Storm. See section 3.4 for 4. Inspect all hydraulic lines, hoses, fittings, and recommendations.

  • Page 25: Equipment Matching

    (Fig. 4). Fig. 2 Hydraulic Circuits • Ball valves • 3-way electronic selector valve • Selector Valve Control Box Fig. 3 Selector Valve Control Box Fig. 4 Ball Valves/3-way electronic selector valve Page 25 Mandako Agri Marketing (2010) Ltd.

  • Page 26: Controls

    (Fig. 8). Fig. 6 Circuit Locked • Hydraulic hitch • Wheel lift • 3-way electronic selector valve • Selector Valve Control Box Fig. 7 3-way electronic selector valve Fig. 8 Hydraulic Circuits Mandako Agri Marketing (2010) Ltd. Page 26...
  • Page 27 Move the hydraulic lever forward and backward as needed to adjust and position the rear tool bar. When toolbar operation is completed, move the toggle switch to its off or neutral position. Page 27 Mandako Agri Marketing (2010) Ltd.
  • Page 28 Turn the depth adjuster clockwise or counterclockwise until the marker is at the desired depth on the depth gauge (Fig. 11). Monitor the machine performance and re-adjust as required. Mandako Agri Marketing (2010) Ltd. Page 28...

  • Page 29: Attaching To A Tractor

    5. Use a drawbar pin with provisions for a mechanical retainer. Install the retainer (Fig. 14). Fig. 14 Drawbar Pin and Retainer 6. Attach safety chain around the drawbar cage to prevent unexpected separation (Fig. 15). Fig. 15 Safety Chain Page 29 Mandako Agri Marketing (2010) Ltd.
  • Page 30 Fig. 16 Jack Active - Jack Stowed 8. Connect the wiring harness by inserting the terminal into plug on tractor. Route harness through hose retainer on hitch to prevent dragging on ground (Fig. 17). Fig. 17 Wiring Harness Mandako Agri Marketing (2010) Ltd. Page 30...

  • Page 31: Connect Lighting And Hydraulic System

    Make sure there is enough slack to prevent hoses from being pinched when turning. 4. Check the function of each circuit. Ensure they function according to expectations. Reverse hoses if they do not. Fig. 19 Circuit 1 Fig. 20 Connected Page 31 Mandako Agri Marketing (2010) Ltd.

  • Page 32: Connect The Selector Valve Control Systems

    Unplug the control wires at the terminal to remove switch assembly. 5. Insert assembly plug into terminal on control wiring harness (Fig. 23). 6. Reverse the above procedure when unhooking. Fig. 23 Plugged In Mandako Agri Marketing (2010) Ltd. Page 32...

  • Page 33: Transport To Field Conversion

    5. Remove cylinder stops from wheel assembly and stow. Storage rods are located on the left and right sides, as shown in Fig. 25. Fig. 25 Cylinder Stop and Storage Fig. 26 Right Side Storage Location Page 33 Mandako Agri Marketing (2010) Ltd.
  • Page 34 Fig. 30 Lower Right Wing: Starting/Down Mandako Agri Marketing (2010) Ltd. Page 34...
  • Page 35 Observe the scales on the frame to know their angle (Fig. 34). Fig. 31 Lowering Rolling Baskets Fig. 32 Ball Valves Open Fig. 33 Frame Angle: Blue Circuit/Angle Fig. 34 Toolbars: Selector Valve Control Box/Scale Page 35 Mandako Agri Marketing (2010) Ltd.

  • Page 36: Field Operation

    Increase throttle position until desired engine rpm is reached. 9. Stopping (Fig. 38): a. Reduce engine rpm. b. Raise machine out of ground by lowering wheel frame. Engage clutch to stop forward motion of the Storm. Fig. 38 Starting/Stopping Mandako Agri Marketing (2010) Ltd. Page 36...
  • Page 37 Use the yellow hydraulic circuit and the control box toggle switches in the cab to set the toolbar angle (Fig. 42). Fig. 41 Toolbar Angle: 0°/14° Fig. 42 Toolbar Controls: Yellow/Switches Page 37 Mandako Agri Marketing (2010) Ltd.
  • Page 38 Fig. 44 Coulter Size 14. Coulter Style: The Mandako Storm is designed with either straight or concave blades. a. Straight blade - Moves the soil in a vertical fashion while cutting and sizing without moving too much soil (Fig.
  • Page 39 Setting the system to appropriate operating depth will mean the machine will return to this depth whenever the unit is lowered into the ground when operating in the field. 18. Fore-Aft Frame Angle: Fig. 50 Single Point Depth Control Page 39 Mandako Agri Marketing (2010) Ltd.
  • Page 40 (Fig. 53). Close the valves in the hydraulic lines to the hitch Fig. 53 Frame Level cylinders to maintain the same frame angle when operating (Fig. 54). Fig. 54 Hitch Valves Closed Mandako Agri Marketing (2010) Ltd. Page 40...
  • Page 41 Monitor the job an conditions change and adjust the toolbar angle as required. k. The residue should be cut up and mostly worked into the soil if soil permits. Fig. 58 Angles: Toolbar/Frame Page 41 Mandako Agri Marketing (2010) Ltd.
  • Page 42 Use the adjustment pin and holes in the top of the tine harrow frame to adjust and set the tine harrow angle (Fig. 62). Fig. 61 Coulters (Typical) Fig. 62 Tine Harrows: Adjustment/Angle Mandako Agri Marketing (2010) Ltd. Page 42...

  • Page 43: Transport To Field Conversion

    3. Fully raise frame to upright position. 4. Install cylinder stops over wheel lift cylinders (Fig. 64). 5. Close ball valve in front hitch cylinder hydraulic line (Fig. 65). Fig. 64 Cylinder Stops Fig. 65 Hydraulic Ball Valves Page 43 Mandako Agri Marketing (2010) Ltd.

  • Page 44: Transporting

    Storm Operator’s Manual (20 Series) 3.12 TRANSPORTING The Mandako Storm Tillage Tool is designed to be easily and conveniently moved from field to field. When transporting, follow this procedure: 1. Ensure the machine is in transport mode (see section 3.11) 2.

  • Page 45: Storage

    6. Touch up all paint nicks and scratches to prevent rusting. Move the machine to its storage area. Inside a building is ideal. Page 45 Mandako Agri Marketing (2010) Ltd.

  • Page 46: Remove From Storage

    Fig. 71 Coulter Hubs: Plug/Grease Fitting 6. Clean rust inhibitor or grease from exposed cylinder ram ends. Replace any worn or defective parts. 8. Go through the Pre-Operation Checklist before using machine. (See Section 3.3) Mandako Agri Marketing (2010) Ltd. Page 46...
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  • Page 48: Section 4: Service And Maintenance

    Store them in an area protected from dust, 3. Replace and repair broken fittings immediately. moisture and other contaminants. 4. If fittings will not take grease, remove and clean thoroughly. Also, clean lubricant passageway. Replace fittings if necessary. Mandako Agri Marketing (2010) Ltd. Page 48...

  • Page 49: Servicing Intervals

    Repack with fresh grease Assemble IMPORTANT: The storm is designed with sealed wheel hubs. DO NOT OVER GREASE! Over-greasing will destroy the seal and minimize the life span of the wheel bearings. Fig. 75 Jack Page 49 Mandako Agri Marketing (2010) Ltd.

  • Page 50: Hydraulic Re-Phasing Circuits

    When storing the machine ensure that the cylinder stops/transport lock brackets are installed and the weight of the machine is resting on the cylinder stops. Mandako Agri Marketing (2010) Ltd. Page 50...

  • Page 51: Coulter Shank Body Adjustment

    4. Install blades. Straight Blade Back Right Straight Blade Back Left Fig. 77 Shank Body with Straight Blade Curved Blade Back Left Curved Blade Back Right Fig. 78 Shank Body with Curved Blade Page 51 Mandako Agri Marketing (2010) Ltd.

  • Page 52: Service Record

    Date Maintenance Serviced By DAILY OR EVERY 8 HOURS Grease Wheel Pivots ANNUALLY OR EVERY 3000 ACRES Grease Coulter Bearings Grease Rolling Basket Bearings Grease Jack Repack Wheel Bearings Clean and Wash Machine Mandako Agri Marketing (2010) Ltd. Page 52...
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  • Page 54: Section 5: Troubleshooting

    Use machine hitch cylinders to set front coulters to cut deeper than rear. Harrows plugging. Harrows set too straight. Increase harrow angle. Increase coulter action to bury more trash. Mandako Agri Marketing (2010) Ltd. Page 54...
  • Page 55 Adjust depth or angle for conditions. angle too high for conditions. Speed too high for conditions. Slow down travel speed. Tool bar cylinders not even. Cylinders out of phase. Perform full rephase on toolbar circuit (Section 4.4). Page 55 Mandako Agri Marketing (2010) Ltd.

  • Page 56: Section 6: Sign-Off Form

    Storm Operator’s Manual (20 Series) SECTION 6: SIGN-OFF FORM Mandako Agri Marketing (2010) Ltd. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the unit must read and clearly understand all Safety, Operating and Maintenance information presented in this manual.
  • Page 57 Storm Operator’s Manual (20 Series) Sign Off Form (Continued) DATE EMPLOYEE’S SIGNATURE EMPLOYER’S SIGNATURE Page 57 Mandako Agri Marketing (2010) Ltd.

  • Page 58: Section 7: Reference

    SECTION 7: REFERENCE 7.2019 3-Plex Land Roller Operator’s Manual For information not included here, or for a digital copy of this manual, please call your dealer, or Mandako directly for assistance (1-888-525-5892). 7.2 bolT ToRQUe Specifications may change without notice.

  • Page 59: Hydraulic Fitting Torque

    1 3/16 - 12 65-70 90-95 1 7/16 - 12 92-100 125-135 1 11/16 - 12 125-140 170-190 2 - 12 150-165 200-225 For reference only, Source: Air-Way Manufacturing Co. - Carbon Steel Hydraulic Page 59 Mandako Agri Marketing (2010) Ltd.

  • Page 60: Mechanical Specifications

    Storm Operator’s Manual (20 Series) 7.4 MECHANICAL SPECIFICATIONS STORM Specifications Specifications "F" "E" "D" "B" "G" "C" "A" Mandako Agri Marketing (2010) Ltd. Page 60...
  • Page 61 PART #: R9912030 RELEASED: DECEMBER 12, 2022 Box 379 | 12159B Hwy 306 Plum Coulee, MB R0G 1R0 (888) 525-5892 info@mandako.com www.mandako.com MANDAKO AGRI MARKETING (2010) LTD. MANDAKO AGRI MARKETING (2010) LTD. Printed in Canada Mandako Agri Marketing (2010) Ltd. Page 61...

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