ACIS ACSYH Series Installation, Technical And Operation Manual

ACIS ACSYH Series Installation, Technical And Operation Manual

Hydraulic scotch yoke actuator

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HYDRAULIC SCOTCH YOKE ACTUATOR
Technical and Operation Manual
Revision
Date
01
07/02/2021 Codification (FC and FO) update
02
20/07/2021 General update
ACSYH
Remarks

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Summary of Contents for ACIS ACSYH Series

  • Page 1 HYDRAULIC SCOTCH YOKE ACTUATOR ACSYH Technical and Operation Manual Revision Date Remarks 07/02/2021 Codification (FC and FO) update 20/07/2021 General update...
  • Page 2: Table Of Contents

    7. Operation ............................... 17 7.1 Auto-Operation ............................17 7.2 Manual Operation Way ..........................17 8. Stroke Adjustment ............................20 9. Storage and Handling............................. 23 10. Maintenance ..............................24 11. Reference standards ............................ 25 12. Remarks ............................... 25 ACIS-ACSYH Rev.2 2/25...
  • Page 3: Scope Of The Manual

    The user can find also, the dimensions of the actuator for the correct design. The user can ask to ACIS the 3D drawing if it is required.
  • Page 4: Product Description

    The spring module is a pull system and it is possible to integrate a hydraulic override cylinder inside. End Cap Pneumatic Spring Cylinder Module Module Body Module Spring Hydraulic Cylinder Module Pneumatic Cylinder Module Pneumatic Pneumatic Cylinder Cylinder with Module Manual Overdrive Pneumatic Cylinder Module ACIS-ACSYH Rev.2 4/25...
  • Page 5: General Data

    9 of soft parts is of 10 years or 2.000.000 cycles. If there is a complete maintenance of the under-friction metal parts plus the soft parts, the actuator can be considered as new. ACIS-ACSYH Rev.2 5/25...
  • Page 6: Codification

    DA: Double Acting Customer Solution S70: Spring Return for 70 bar CS00 S100: Spring Return for 100 bar S135: Spring Return for 135 bar (1), (2), (3): Type of spring FC: Fail to close FO: Fail to open ACIS-ACSYH Rev.2 6/25...
  • Page 7: Technical Data

    Design Pressure 140 bar Test Pressure 200 bar Fluid Contained (Group) Liquid (G2) High temperature: -20°C to 120°C Standard temperature: -20°C to 80°C Service temperature (ºC) Low temperature: -40°C to 80°C Extreme low temperature: -60°C to 80°C ACIS-ACSYH Rev.2 7/25...
  • Page 8: Torque

    42199 94949 56969 ACSYH220F48DA 69104 41462 98720 59232 133272 79963 ACSYH245F48DA 87884 52730 125549 75329 ACSYH270F48DA 108684 65210 ACSYH245F60DA 113246 67947 161780 97068 218403 131041 ACSYH270F60DA 141326 84795 201895 121136 272558 163533 ACSYH320F60DA 205664 1223398 293807 176284 ACIS-ACSYH Rev.2 8/25...
  • Page 9 2735 3469 ACSYH100F25S(3) 7628 3750 4720 7122 3447 4367 ACSYH120F25S(3) 7628 3750 4720 8581 4322 5827 ACSYH140F25S(3) 7628 3750 4720 8325 4168 5571 ACSYH110F30S(1) 9375 4712 5824 11564 5832 7876 ACSYH120F30S(1) 9375 4712 5824 10008 4898 6320 ACIS-ACSYH Rev.2 9/25...
  • Page 10 58802 81624 ACSYH245F60S(1) 95891 47761 58177 101957 51169 68609 ACSYH270F60S(1) 95891 47761 58177 86201 41893 53442 ACSYH245F60S(2) 112369 57081 71764 146287 74894 103360 ACSYH270F60S(2) 112369 57081 71764 129778 64988 89820 ACSYH320F60S(2) 112369 57081 71764 133547 67250 90620 ACIS-ACSYH Rev.2 10/25...
  • Page 11: Dimensions

    Dimensions are measured in mm. Model Number ACSYH40F10DA ACSYH40F12DA ACSYH50F12DA ACSYH60F14DA ACSYH70F14DA ACSYH70F16DA ACSYH80F16DA ACSYH90F25DA ACSYH100F25DA ACSYH110F25DA ACSYH110F30DA ACSYH120F30DA ACSYH130F30DA ACSYH130F35DA 207.5 ACSYH150F35DA 207.5 ACSYH170F35DA 207.5 ACSYH170F40DA ACSYH190F40DA ACSYH220F40DA ACSYH190F48DA 1150 ACSYH220F48DA 1150 ACSYH245F48DA 1150 ACSYH270F60DA 1420 ACSYH320F60DA 1420 ACIS-ACSYH Rev.2 11/25...
  • Page 12 Technical and Operation Manual Model Number ACSYH40F10S ACSYH40F10S ACSYH50F10S ACSYH50F10S ACSYH60F10S ACSYH50F12S ACSYH60F12S ACSYH50F12S ACSYH60F12S ACSYH70F12S ACSYH60F14S ACSYH70F14S ACSYH60F14S ACSYH70F14S ACSYH70F14S ACSYH80F14S ACSYH100F14S ACSYH70F16S ACSYH80F16S ACSYH90F16S ACSYH80F16S ACSYH90F16S ACSYH100F16S ACSYH80F16S ACSYH100F16S ACSYH110F16S ACSYH90F25S ACSYH100F25S ACSYH110F25S ACSYH100F25S ACSYH110F25S ACIS-ACSYH Rev.2 12/25...
  • Page 13 ACSYH130F35S ACSYH150F35S ACSYH170F35S ACSYH150F35S ACSYH170F35S 1511 207.5 ACSYH190F35S ACSYH170F35S ACSYH190F35S ACSYH220F35S ACSYH170F40S ACSYH190F40S ACSYH220F40S 1760 ACSYH190F40S ACSYH220F40S ACSYH245F40S ACSYH130F48S ACSYH150F48S ACSYH170F48S ACSYH250F48S ACSYH170F48S 1150 2305 ACSYH190F48S ACSYH170F48S ACSYH190F48S ACSYH220F48S ACSYH220F60S ACSYH245F60S ACSYH270F60S 1420 3100 ACSYH245F60S ACSYH270F60S ACSYH320F60S ACIS-ACSYH Rev.2 13/25...
  • Page 14: Installation And Commissioning

    Technical and Operation Manual 5. Installation and Commissioning The ACIS actuators shall be installed following the good practices explained in the following paragraphs. Make sure the packaging is in good conditions previous to move it. The actuator inside the box shall be fully immobilized to prevent damages and dangerous situations.
  • Page 15: Accessories

    6.1 Device connections ACIS actuators have different mounting holes on the body to fit different kind of devices, most common devices are limit switch boxes, or positioners. Other type of devices may need an extra support like panels, cabs, etc.
  • Page 16: Oil Connection

    Each cylinder has 2 air inlets because the same cylinder can be used for single acting or double acting. Cylinder size Air inlet size Oil inlet Oil inlet 1/4” NPT 1/4” NPT 3/8” NPT 3/8” NPT 3/8”, 1/2” NPT 1/2” NPT Oil inlet Oil inlet 1/2” NPT 1/2” NPT ACIS-ACSYH Rev.2 16/25...
  • Page 17: Operation

    & out the trapezoid screw in spring case. After manual operation, screw out the trapezoid screw when it changes to auto- operation way, to ensure the auto-operation smoothly realized. Avoid to screw out integral trapezoid screw, ACIS-ACSYH Rev.2 17/25...
  • Page 18 Make sure the actuator has no pressure inside before using the handwheel. Once the actuator has been actuated manually, ensure that the trapezoidal screw is removed. ACIS-ACSYH Rev.2 18/25...
  • Page 19 (spring return actuators) open the globe valve. Actuator Lever Globe valve Globe valve Lever Check valve Tank Tank Pneumatic circuit of hydraulic system Make sure the actuator has no pressure inside before operating the actuator manually. ACIS-ACSYH Rev.2 19/25...
  • Page 20: Stroke Adjustment

    3.- Take off the spring module, and screw out the spring rod (nº 41) from the guide block (nº 19). 4.- Then, loosen the nuts (nº 24) between the body and the piston module and screw out the bolts (nº 25). ACIS-ACSYH Rev.2 20/25...
  • Page 21 3.- Screw and tighten the bolt connecting the Jackscrew and spring cylinder. 4.- Rotate the hand wheel on the Jackscrew and open/ close the valve for 2 or 3 times to check if the manual override works flexible. ACIS-ACSYH Rev.2 21/25...
  • Page 22 1.- Loosen the bolt on the spring end cap and take the spring case cover(nº 46). 2.- Assemble the Jackscrew on the spring cylinder side. 3.- Screw and tighten the bolt connecting the opening limit mechanism and spring cylinder. ACIS-ACSYH Rev.2 22/25...
  • Page 23: Storage And Handling

    Technical and Operation Manual Stroke Adjustment ACIS pneumatic actuators are provided with bi-directional pinion travel stops. Front located stops allow a full ±5° travel adjustment between 85° and 95°. Adjustment of the counter clockwise and clockwise rotation limits is accomplished by unscrewing the locking nuts.
  • Page 24: Maintenance

    Any parts replacement should be done with the original ACIS spare parts! The manufacturer will not be responsible of the wrong functioning of the actuator if original ACIS parts have not been used. Moreover, in case of using non-original ACIS parts, the warranty period will be cancelled by the manufacturer ACIS Actuators S.L.
  • Page 25: Reference Standards

    12. Remarks In case of detecting any damage when receiving the actuator or a malfunction during start-up, please contact our Aftersales Department at aftersales@acisactuators.com ACIS Actuators S.L. C.I.F. B65678849 C/Montsià, 22 Pol. Ind. Can Carner 08211 Castellar del Valles, Barcelona (Spain)

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