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SaniServ 758 Operation Manual

Frozen beverage dispenser
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SaniServ
®
"Reliability from the team that Serves the Best"
Model 758 Frozen Beverage Dispenser
Operation Manual
SaniServ P.O. Box 1089 Mooresville, Indiana 46158

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  • Page 1 SaniServ ® “Reliability from the team that Serves the Best” Model 758 Frozen Beverage Dispenser Operation Manual SaniServ P.O. Box 1089 Mooresville, Indiana 46158...
  • Page 2 _________________________________ SERVICE: Always contact your SaniServ dealer or distributor for service questions or service agency referral. If your SaniServ dealer or distributor cannot satisfy your service requirements, he is authorized to contact the factory for resolution. PARTS: Always order parts from your SaniServ dealer or distributor.

  • Page 3: Table Of Contents

    Contents Page Introduction...................... 1 Installation ....................... 1 Installer’s Pre-Operational Check..............2 Disassembly and Cleaning................3 Assembly and Lubrication ................6 Sanitizing......................9 Operation......................9 Helpful Hints ....................10 Consistency Adjustment ................11 Routine Maintenance ..................12 Troubleshooting..................... 13 Illustrations Fig. 1 Leg Installation........
  • Page 4 3. the refrigeration solenoid on the left side in series with the left side torque switch IF ONLY ONE SIDE OF THE MODEL 758 IS USED TO DISPENSE PRODUCT 1. ALWAYS remove the dasher from the other side 2. ALWAYS operate with both face plates in place 3.

  • Page 5: Introduction

    Introduction This manual provides a system description of the SaniServ Model 758 Frozen Beverage Dispenser. It has been prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machine. PIease read and fully understand the instructions in this manual before attempting to install, operate, or perform routine maintenance on the machine.

  • Page 6: Installer's Pre-Operational Check

    Installer's Pre-Operational Check THE FOLLOWING ITEMS MUST BE PERFORMED BY A SANISERV AUTHORIZED TECHNICIAN BEFORE THE EQUIPMENT IS OPERATED 6. Set the control switch to the "OFF" position. 1. Remove the left and right side panels (See Exploded View drawing number 180982).

  • Page 7: Disassembly And Cleaning

    This unit does not come presanitized from the factory. Before serving any product, the dispenser must be disassembled, cleaned, lubricated, and sanitized. Please be aware that these instructions are general guidelines. Cleaning and sanitizing procedures must conform to local health agency requirements. SaniServ recommends that this equipment be cleaned DAILY.

  • Page 8: Fig. 4 Front Plate Assembly

    careful not to damage the scraper blades, then CAUTION disassemble in the following manner: a. Remove the o-ring from the rear of the dasher. DO NOT USE ANY TOOLS OR SHARP OBJECTS TO REMOVE ANY O-RINGS FROM THIS MACHINE. b. Remove and disassemble the rear seal. c.

  • Page 9: Fig. 8 Drip Tray Assembly

    7. Remove the mix pan lid (See Exploded View drawing number 180982), drip tray and drip tray insert Fig. 9 (Fig. 8). 8. Place all removed parts in a three partition sink consisting containing the following: a. In one partition, mild detergent solution. b.

  • Page 10: Assembly And Lubrication

    Assembly & Lubrication Use only food approved lubricants. SaniGel (SaniServ part number 1150) is recommended and is available from your parts supplier. Lubrication must be performed daily. 1. Assemble and lubricate the dasher assemblies in d. Install the assembled rear seal so that the rubber...

  • Page 11: Fig. 13 Dasher Installation

    f. With both “Auto/Cleanout” switches set to the “OFF” Note: The stator rod has not been displayed in position, insert the dasher assembly into the Fig. 13 (a) and Fig. 13 (b) for clarity only. Stator rods freezing cylinder as far as possible - Fig. 13 (a) - being MUST be installed for proper machine operation.

  • Page 12: Fig. 15 Front Plate Assembly

    b. Slide the lubricated spigot plunger into the front plate (Fig. 15) ensuring the spigot handle slot is aligned to the front. Drip Tray c. Insert the spigot handle and secure it with the Insert faspin. d. Install the front plate o-ring on the back of the front Drip Tray plate.

  • Page 13: Sanitizing

    CONSULT YOUR LOCAL HEALTH AUTHORITY FOR SANITATION FREQUENCY AND PROCEDURES. Prior to operation, the machine must be sanitized. The unit must have already been cleaned and lubricated. Sanitize immediately before usage, not several hours before or the previous evening. SaniServ recommends that this equipment be sanitized daily.

  • Page 14: Helpful Hints

    Helpful Hints Drip Tray: This should be removed daily and cleaned Filling: Always fill the machine at the start of each to remove residue see Fig. 8. day. Fresh prechilled mix will produce the best results. Closed Hours/Shut-Down: If the machine is turned Mix Out Light: When the mix out light comes on, fill off during closed hours, follow these steps when the mix pan.

  • Page 15: Consistency Adjustment

    Adjustments to the mechanical consistency control system can be made by the owner. Should any problems exist when making adjustments, it is recommended that a serviceman trained on SaniServ equipment be contacted. DO NOT attempt to make repairs on the machine.

  • Page 16: Routine Maintenance

    Routine Maintenance WARNING DISCONNECT THE MACHINE FROM ITS POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT. 4. Remove the nut from the pivot point of each idler Daily: Inspect the machine for signs of product leaks past seals and o-rings.

  • Page 17: Troubleshooting

    Troubleshooting If product will not freeze to proper consistency: 1. Check for properly mixed product. Replace mix as necessary. 2. Check for dull scraper blades making sure that they have been rotated. Replace as necessary. 3. Check condenser for dirt or obstructions. See Quarterly Maintenance. 4.
  • Page 18 Operator Notes Date Notes Operator Page 14...
  • Page 19 Service Record Date Service Performed Service Performed By Page 15...
  • Page 20 “Reliability from the team that Serves the Best” SaniServ ® P/N 82231 Rev. B 012500 SaniServ P.O. Box 1089 Mooresville, Indiana 46158...
  • Page 21 Assembly & Lubrication Use only food approved lubricants. SaniGel (SaniServ part number 1150) is recommended and is available from your parts supplier. Lubrication must be performed daily. 1. Assemble and lubricate the dasher assemblies in d. Install the assembled rear seal so that the red...
  • Page 22 f. With both “Auto/Cleanout” switches set to the “OFF” Note: The stator rod has not been displayed in position, insert the dasher assembly into the Fig. 13 (a) and Fig. 13 (b) for clarity only. Stator rods freezing cylinder as far as possible - Fig. 13 (a) - being MUST be installed for proper machine operation.

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