Wascomat IC3 3316 Instruction Handbook Manual
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Wascomat IC3 3316 Instruction Handbook Manual

Wascomat IC3 3316 Instruction Handbook Manual

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INSTRUCTION HANDBOOK
I
RONERS
IC3 3316
IC3 3320
08100318gb

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Summary of Contents for Wascomat IC3 3316

  • Page 1 INSTRUCTION HANDBOOK RONERS IC3 3316 IC3 3320 08100318gb...

  • Page 2: Table Of Contents

    01103013 0500 INSTRUCTION Notice Date Page ABLE OF CONTENTS HANBOOK Pages/Chapters Generales instructions General ......................1/1 Safety rules ...................... 1/2 Handling/Packing Handling - Weight..................... 1/3 Packing ......................1/4 Technical characteristics Technicals characteristics ................1/5 Soud level ......................3/5 Installation Installation ......................1/6 Working place lighting ..................

  • Page 3: General

    0500 01103013 INSTRUCTION 1. Generalities Notice Date Page HANBOOK Generalities The machines described in this handbook have an ironing capacity of 1.650 m (65") or 2.065 m (81" ) wide according to their type. The ironing speed can be adjusted according to the linen texture and its degree of moisture. The temperature of the ironing cylinder can also be adjusted by a thermostat.

  • Page 4: Safety Rules

    01103013 0500 INSTRUCTION 2. Safety rules Notice Date Page HANBOOK Warning Before any use, it is advised to read the instruction handbook. The identification plate is situated on the bottom left hand corner of the caisson. For safety reasons, never remove the protective casing while the machine is functioning. Installation and putting into service must be carried out by trained staff.
  • Page 5 01103013 0103 INSTRUCTION 2. Safety rules Notice Date Page HANBOOK Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions.
  • Page 6 01103013 0500 INSTRUCTION 3. Handling Notice Date Page HANBOOK Recall All these operations must be carried out by handling specialist. 1 - Lifting with a fork-lift truck This should be carried out at the centre of the machine (A). 2 - Groud moving As the base of the machine is constituted by a sole, the machine can be handled on the ground with rollers, grinding tracks or trolley.
  • Page 7 01103013 0500 INSTRUCTION 3. Handling Notice Date Page HANBOOK This page is left blank on purpose.

  • Page 8: Packing

    01103013 0500 INSTRUCTION 4. Packing Notice Date Page HANBOOK OUTER DIMENSIONS FOR FREIGHT length A width B height C Model 3316 3320 3316 / 3320 3316 / 3320 Pallet and film2.17 m / 85½" 2.585 m / 102" 0.72 m / 28 "...

  • Page 9: Technicals Characteristics

    5. Technicals 01103013 0500 INSTRUCTION characteristics Notice Date Page HANBOOK 07100009...
  • Page 10 5. Technicals 01103013 0103 INSTRUCTION characteristics Notice Date Page HANBOOK Overall length with transport angles. Electric power supply. Drain of vapour or products of combustion direct to outside (diameter 125 mm / 5"). Feeding cable (section) - gas heating (230 V tri or 400 V tri fed machine) 4 x 2.5 mm²...
  • Page 11 5. Technicals 0500 01103013 INSTRUCTION characteristics Notice Date Page HANBOOK Sound level Airborne noise given out by machine (values based upon the measurements made on machine at A, B, C, and D.) (40”) D0267 WEIGHTTED SOUND PRESSURE LEVEL (A) 3316 63 db(A) 62 db(A) 63 db(A) 65 db(A) 3320 63 db(A) 62 db(A) 63 db(A) 65 db(A)

  • Page 12: Installation

    01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK You must have found with this handbook, a crank for the manual drive of the cylinder. Depending on its destination, the ironer is delivered bare or placed on a transport pallet and packed with a transparent plastic film.
  • Page 13 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK The ironer should be put on a perfectly plain and level ground. Check this using to an air level placed on the upper hood of the machine (see photo). air level D0250 air level D0251...

  • Page 14: Working Place Lighting

    01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK The static electricity may hinder the good working of the machine. Earthing is compulsory. It is specially advised not to install the machine on a synthetic floor covering. The warranty might be cancelled if these instructions are not complied with. WORKING PLACE LIGHTING The lighting should be designed so as to avoid the visual stain for the operator;...
  • Page 15 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK Screw off the screws to remove the yellow transport angles (benchmark E) with a key for hexagon socket screws. CAUTION : do not remove these screws. Keep these angles to eventually lift the machine.
  • Page 16 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK D0252...
  • Page 17 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK CAUTION The machine should be installed in conformity with the regulations and standards enforced and situated in a correctly ventilated room. Connect the vapour exhaust nozzle with the flexible pipe (Ø 125 mm / 5") and the two collars to your flue.
  • Page 18 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK If several ironers are installed with a single exhaust pipe in common, (figure P0005) the latter should be of the growing section type according to the number of machines installed so that each of them can work with the same value of resistance of air.
  • Page 19 01103013 0500 INSTRUCTION 6. Installation Notice Date Page HANBOOK Power supply IMPORTANT : Check that the mains voltage is correct and that your installation is powerful enough before connecting the machine (see chapter 5 page 2 for the cross sectional areas of cables).
  • Page 20 01103013 0403 INSTRUCTION 6. Installation Notice Date Page HANBOOK CAUTION Prior to use, the ironer should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualified personnel.
  • Page 21 01103013 0103 INSTRUCTION 6. Installation Notice Date Page HANBOOK Connect the power supply cable on the machine main switch. Check the order of phases on the switch terminals (see marks L1, L2, L3 and PE on the switch). (Check operation, see chapter No.10). NOTE : you must respect the fan rotation direction.
  • Page 22 0103 01103013 INSTRUCTION 6. Installation Notice Date Page HANBOOK The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below. Table 1 (in accordance with EN Standard 60204-1-1992) Values given for :...
  • Page 23 0103 01103013 INSTRUCTION 6. Installation Notice Date Page HANBOOK Table 4 (B2, C and E correction factors for cable grouping) Number Seated in Wall Fixing Cable Tray of Cables Cable Duct or Cable Trough 1.00 ......... 1.00 ......... 1.00 0.80 ......... 0.85 ......... 0.87 0.65 .........
  • Page 24 01103013 0103 INSTRUCTION 6. Installation Notice Date Page HANBOOK Gas heating (for gas heated machine only) CAUTION The installation of the gas supply should be carried out by stained staff. To be provided by the customer a filter, a manual stop valve and a pressure reducing valve BUTANE 29 gr., PROPANE 37 or 50 gr.
  • Page 25 0103 01103013 INSTRUCTION 6. Installation Notice Date Page HANBOOK The machine is adjusted at the plant according to the kind of gas specified on the order. If you have to feed your machine with a gas of another family than delivered with the machine, do as follows.
  • Page 26 01103013 0103 INSTRUCTION 6. Installation Notice Date Page HANBOOK IMPORTANT Adjustments should be made by qualified personnel only. Inlet Outlet Pressure regulator adjustment (under cap screw) Inlet pressure tap Outlet pressure tap TESTING PRESSURES control knob D0795 According to the EN 437 standard, the values of the testing pressures mentioned in our various documents are values for static pressures taken at the gas inlet connection of the machine ;...
  • Page 27 01103013 0603 INSTRUCTION 6. Installation Notice Date Page HANBOOK TABLE OF CORRESPONDENCES - Ironer 3316 Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mm in mm H Qn in kW kg/h m³/h...
  • Page 28 0103 01103013 INSTRUCTION 6. Installation Notice Date Page HANBOOK IMPORTANT Tightness test after installation The gas leak test is performed as follows : 1. Paint pipe joints, pilot gas tubing connection and control in and outlet with rich soap and water solution. 2.
  • Page 29 01103013 0103 INSTRUCTION 6. Installation Notice Date Page HANBOOK This page is left blank on purpose.

  • Page 30: Putting Into Service

    0701 01103013 INSTRUCTION 7. Putting into service Notice Date Page HANBOOK Before the very first starting operation, it is necessary to take off the protective paper rolled round the heating cylinder (for steel cylinder only). To do so, you have to install the crank (V) that you have found in the caisson together with this instruction handbook (see photo).

  • Page 31: Utilization

    01103013 0500 INSTRUCTION 8. Utilization Notice Date Page HANBOOK Scheduler legend "Voltage" indicator "Stop" switch "On" switch "Ironing temperature selection" thermostat Gas heating "ignitor failure" indicator "On / off" heating switch "Ironing speed adjustment" potentiometer "Heating" indicator on D0325...
  • Page 32 01103013 0500 INSTRUCTION 8. Utilization Notice Date Page HANBOOK IMPORTANT The machine should be installed in conformity with the regulations and standards enforced and situated in a correctly ventilated room. The machine is designed for occupational use and should only be used by trained staff. If the machine is used with another gas than the one is ahas been adjusted for, call for a trained fitter.
  • Page 33 01103013 0500 INSTRUCTION 8. Utilization Notice Date Page HANBOOK P0b10...
  • Page 34 01103013 0701 INSTRUCTION 8. Utilization Notice Date Page HANBOOK - The linen should be well-rinsed to avoid it from becoming discoloured and also to prevent any soiling of the drum. - Proceed ironing when the temperature has reached 160 °C (320 °F). - Blankets should not be ironed.
  • Page 35 01103013 0500 INSTRUCTION 8. Utilization Notice Date Page HANBOOK This page is left blank on purpose.
  • Page 36 01103013 0500 INSTRUCTION 8. Utilization Notice Date Page HANBOOK How to stop the machine In order to extend the lifetime of your machine and its components, observe the following instructions to stop the heating. Press switch (6) "heating stop", its indicator switches off. The "heating" indicator (8) switches off too.

  • Page 37: Safety

    01103013 0701 INSTRUCTION 9. Safety Notice Date Page HANBOOK Safety devices Safety feeding device It is not possible for hands to be inserted into the space between the safety feeding flap and the conveyor strips. The machine stops immediately when the flap is pushed-down. After any service operation, it is imperative to respect the dimensions of 8 mm (1/3") maximum betwen the feeding strips, and the safety feeding device (mo- bile guard) in compliance with the regulation (EN 294 chart IV).
  • Page 38 10. Machine 0500 01103013 INSTRUCTION malfunctions Notice Date Page HANBOOK If the linen gets stuck on the cylinder : * Check the rinsing result with a 1 % phenolphtalein solution diluted in alcohol. If this colourless liquid turns pink on the linen coming out of the machine, your linen is not properly rinsed and detergents remain.
  • Page 39 10. Machine 01103013 0500 INSTRUCTION malfunctions Notice Date Page HANBOOK b) Electric heating * Check the heating contactors. * Check the breakers. * Check the heating resistors. * Check the connections of the resistors. * Check the phases. The machine suddenly stops : * Check the power supply.
  • Page 40 10. Machine 01103013 0500 INSTRUCTION malfunctions Notice Date Page HANBOOK Check of the detaching cords or pressure roller It is necessary to lift up the upper casing of the machine Proceed as follows : - Stop the machine. - Dismantle the side casing with the key. - Do not touch the screws (A) which serve as a link with the casing, a screw in each caisson.

  • Page 41: Maintenance

    0500 01103013 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK CAREFUL Shut off the power supply of the machine before any maintenance or repair intervention is carried out and make sure that the cylinder is cold. Daily Check that the finger protection is working and check that the emergency stop button stops the machine.
  • Page 42 01103013 0500 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK Once a year Check if the cylinder has any deposits of detergent or lime. Clean if necessary. Check and clean the outer pipes. D0794 CAUTION To ensure that your machine gives the very best service, please take care that maintenance is carried out in strict accordance with the instructions above mentioned.
  • Page 43 01103013 0500 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK Replacement of straps old strap new strap forward rear satellite old strap pull D0089 The tensin of the ironing straps is automatic.
  • Page 44 01103013 0701 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK Motors : The fan motor is permanently lubricated. The movement motor is permanently lubricated. Bearings : Permanently lubricated. Heat control : Make sure that the shoe of the thermostatic control and the safety control devices are always clean and in cylinder contact.
  • Page 45 01103013 0500 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK t0130gb L U B R I C A T I O N T A B L E Rolling Rolling Assembly Bare gears Flange joints Reducers with Reducers with Circuits and bearings bearings paste Bearings...
  • Page 46 01103013 0500 INSTRUCTION 11. Maintenance Notice Date Page HANBOOK This page is left blank on purpose...

  • Page 47: Electric Diagrams

    01103013 0500 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK 230 V 230 V 230 V L32 L33 24 V 32007582...
  • Page 48 01103013 0500 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK POWER CIRCUIT GAS HEATING 230 V mono key to drawing 32007582 Frequency converter (0.4 kW) Capacitor 10 µF 450 V Fuse Potentiometer Two-pole general switch Primary breaker transformer Primary breaker transformer Primary breaker transformer Primary breaker transformer Fan motor breaker...
  • Page 49 01103013 0500 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK 32007610...
  • Page 50 01103013 0500 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK CONTROL CIRCUIT GAS HEATING key to drawing 32007610 Gas ignitor Frequency converter failure safety contact Overheating safety switch Adjustment thermostat 180 °C (355 °F) Products of combustion pressure switch (do not change the adjustments) "On"...
  • Page 51 01103013 1000 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK CONVERTER MITSUBISHI FRU - 120S & FRS - 520S P24/PC 10 (+5V) 5 (com) CONVERTER TELEMECANIQUE ALTIVAR 08 & 11 +15V 32007114...
  • Page 52 01103013 1000 INSTRUCTION 12. Electric diagrams Notice Date Page HANBOOK WIRING DIAGRAM OF THE FREQUENCY CONVERTER key to drawing 32007114 Motors contactor Motion motor Potentiometer...

  • Page 53: Appendices

    01103013 0500 INSTRUCTION 13. Appendices Notice Date Page HANBOOK Conversion of measurement units To following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. bar : 1 bar = 100 000 Pa 1 kg/cm²...

  • Page 54: Washing Symbols

    01103013 0500 INSTRUCTION 13. Appendices Notice Date Page HANBOOK Washing symbols To overcome language barriers, the following are symbols used internationally to give you guidance and recommendations when washing different textiles. Washing Symbol Max. washing Cycle Load Spin temperature in °C normal normal normal...

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