Related Manuals for HAWE Hydraulik IEP 014-CP-AA-001-HC001-01-00
Summary of Contents for HAWE Hydraulik IEP 014-CP-AA-001-HC001-01-00
- Page 1 Battery pack type IEP Assembly instructions Ident. No.: IEP 014-CP-AA-001-H- C001-01-00 (Translation of the original instructions) B 6130-IEP014-CP 06-2024 -1.2 en...
- Page 2 HAWE Hydraulik respects these legal provisions in all cases. HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the intellectual property rights of third parties.
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Page 3: Table Of Contents
Safety devices and performance limitations......................21 Operation............................... 23 Maintenance..............................25 Maintenance plan............................. 26 Disassembly and disposal..........................27 Troubleshooting..............................29 10.1 Sensor error codes............................30 Annex................................36 11.1 General data..............................36 11.2 Weight................................36 11.3 Electrical data..............................37 HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 3/41... -
Page 4: About These Instructions
Draws your attention to a hazardous situation that can indirectly lead to light to moderate injury if not avoided. Notice to prevent environmental and material damage. Information to ensure the correct use of the product. 4/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... - Page 5 Wear safety goggles to protect your eyes against chemical and mechanical hazards. Protective clothing Wear tted clothing without protruding parts. Follow the safety data sheet of the hydraulic uid. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 5/41...
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Page 6: Applicable Documents
2014/30/EU EMC Directive The protective objectives of DIRECTIVE 2014/30/EU are achieved by explicit application of EN 60204-1, section 4.4.2 Electromagnetic Compatibility (EMC). Documents D 6130 Energy pack type IEP 6/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 7: For Your Safety
Use of the product in environments with intensive electrostatic elds and where strong electro- ■ magnetic procedures are present, or in the immediate vicinity of parts under high voltage must be avoided. 2.3 Residual risks HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 7/41... -
Page 8: Duties Of The Operator
Persons of a technical inspection body who are authorized to perform testing and monitoring tasks for Auditor pressure equipment and electrical systems. 8/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 9: Personal Protective Equipment
In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. The supply of PPE, and instruction in its proper use, is carried out by the operator. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 9/41... -
Page 10: About This Product
The type plate with the manufacturer’s contact data carries the following data on the handle side: Order coding Model No Identification number Material number Customer order number Customer material number 10/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 11: Structure
The product is available in the following versions: IEP 014-CP-AA-001-H-C001-01-00 ■ The product satises protection class IP 65, exclusively when the main connector is connected or engaged. Cover of the main connector Locking clip Pressure equalisation membrane HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 11/41... -
Page 12: Functions
1. The connected capacity value. Experience has shown that the precharge facility’s design can handle the reasonably expectable capacities. 2. Continuous current ow I at the end of the precharge time. 12/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... - Page 13 Communication with the BMS is performed via the CAN bus. All the relevant data can be viewed. For this CAN interface see the CAN matrix which is provided in a separate document. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 13/41...
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Page 14: Control
Connector assignment, voltage range of the start signal and electrical performance data are detailed in the appendix under "Electrical data", page Power module BAT- Signal module Power module BAT+ 14/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 15: Number Of Cycles
400 - 700 90 - 95 4.10 600 - 1000 85 -90 4.05 850 - 1500 80 -85 4.00 1200 – 2000 70 -75 3.90 2400 – 4000 60 -65 HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 15/41... -
Page 16: Transport And Storage
Note any transport damage on the transport documents or on the carrier's delivery note. Take photos of any transport damage and show them to the manufacturer. 3. Dispose of the product packaging correctly in accordance with local regulations. 16/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 17: Storage
Prevent excessive cell voltage (during storage, the SOC of the battery must lie between 35 and 55%.) ■ Avoid deep discharge. (Check the voltage and SOC of the battery 1x per month, more often if subject ■ to rapid discharging.) HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 17/41... -
Page 18: Assembly And Installation
Wearers of such devices must be warned against approaching too closely to the battery. Block off the area around the drive system, and provide suitable warning signs on the barriers. 18/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... - Page 19 2. Ensure no one is in the danger area. 3. Disconnect the main connection at the product. 4. Make the connection of the new battery pack as described in Port HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 19/41...
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Page 20: Start-Up
(by re) of the device.) ✓ Cables must be sealed. 2. Set up the CAN interface. (page "Safety devices and performance limitations", page 21 should be checked. 20/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 21: Safety Devices And Performance Limitations
Internally within the battery (within the connector) there is a bridge between pin 14 and pin 15, which can be used for integration of an interlock line within the system. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en ... - Page 22 (reducing the power). Protection against direct contact: all voltage-bearing parts (48 V) are protected by basic insulation or Protective cover basic guards to cover or enclose them against direct contact. 22/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
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Page 23: Operation
✓ The charging cable must not be taut. 4. Secure the charging connector with the locking clip. 5. Insert the power plug for the charger into the power source. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 23/41... - Page 24 After completion of the charging process, close the cover of the main connector and secure it with the locking clip. Do not pull on the charging cable, only on the plug. 24/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
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Page 25: Maintenance
The leaktightness of the charger can be guaranteed only if all the connectors are correctly assembled to the cables and are in turn connected to a leaktight device. If any cables do not satisfy this condition they must be sealed separately. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 25/41... -
Page 26: Maintenance Plan
Do not perform any cleaning work on the device whilst it is being charged. NOTICE Users are not permitted to carry out repairs to the product by themselves. The product does not contain any parts that users can repair by themselves. 26/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 27: Disassembly And Disposal
Defective battery packs can be returned to your service partner, contractual dealer or directly to HAWE Mattro GmbH. They will ensure the packs are recycled correctly. Components marked with this symbol must not be Disposal disposed of in household waste. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 27/41... - Page 28 HAWE Mattro GmbH for advice.) Dispose of electronic components in accordance with the local regulations for the approved collection points or approved waste disposal companies. Dispose of metal via approved waste disposal organisations. 28/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
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Page 29: Troubleshooting
"Port", page 19 Contact HAWE. Battery pack not charging Operation outside the Read the CAN messages Operate the battery pack within permitted temperature range the permitted temperature range. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 29/41... -
Page 30: Sensor Error Codes
If a rise in temperature with these particulars is observed, there is the risk of re. If possible, move the battery to a reproof location. Evacuate the area around the battery. 30/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... - Page 31 The error should not occur during normal DOWN operation. 1. Check the connected system for errors. 2. Cycle ignition. 10 [0x0A] ERROR_OPEN_CON- The error should not occur during normal NECTION operation. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 31/41...
- Page 32 10 starts in 10 minutes 18 [0x12] ERROR_INTERLOCK Interlock Error PWM signal not detected at The error should not occur during normal Interlock Input operation. Clear: No Trigger. Ignition Contact HAWE. 32/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
- Page 33 Check whether the precharged capacity is too great. 2. Restart system. wait at least 30 s before each restart never carry out more than 10 starts in 10 minutes HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 33/41...
- Page 34 BMS MCU Contact HAWE. Clear: Wait for 5 seconds after reset. Ignition 38 [0x26] 39 [0x27] 40 [0x28] 41 [0x29] 42 [0x2A] 34/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
- Page 35 Discharge Current |IdisChg|>ImaxDisChgCrt- The error should not occur during normal During Charge Error DuringChgThreshold operation. Clear: No Trigger. Ignition 1. Check the connected system for errors. 2. Cycle ignition. HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 35/41...
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Page 36: Annex
Cell temperature range discharge: -20 to 55°C ■ Operating altitude Max. 2000 m Suitable for explosive atmosphere Mating connector Stäubli Multi Contact, for specifications see D 6130 11.2 Weight IEP 014-CP 64.5 kg 36/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE... -
Page 37: Electrical Data
30 s rest at lower than * 80 A, cell tempera- ture < 55°C. Cell temperature discharge -20 to 55°C Cell temperature charge 5 to 45°C Average heating rate 0.29°C/min HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 37/41... - Page 38 The dashed line shows curve tting for calculation of the current in mA: I = -5E-5 x + 0.0022 x - 0.0027 x + 0.1092 x + 0.0946 38/41 B 6130-IEP014-CP - 06-2024 - 1.2 en HAWE Hydraulik SE...
- Page 39 13 and 7 are bridged permanently on the vehicle side, while the switch is connected with the contacts 8 and 10. Interlock Bridged to the battery inner side Interlock return HAWE Hydraulik SE B 6130-IEP014-CP - 06-2024 - 1.2 en 39/41...
- Page 40 These resistors are typically within the low kU range. Parallel circuits with multiple consumers may result in a significantly higher I Contact data Headquarters Manufacturer HAWE Hydraulik SE HAWE Mattro GmbH Einsteinring 17 Pocherweg 24 85605 Aschheim...
- Page 41 Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.
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