Related Manuals for HAWE Hydraulik IEP 014-CP
Summary of Contents for HAWE Hydraulik IEP 014-CP
- Page 1 Battery pack type IEP Assembly instructions Ident. No.: IEP 014-CP (Translation of the original instructions) B 6130 02-2022 -1.0 en...
- Page 2 HAWE Hydraulik respects these legal provisions in all cases. HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the intellectual property rights of third parties.
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Page 3: Table Of Contents
Electrical connection............................18 Start-up................................. 20 Safety devices and performance limitations......................21 Operation............................... 23 Maintenance..............................25 Maintenance plan............................. 26 Disassembly and disposal..........................27 Troubleshooting..............................29 Appendix................................35 11.1 General data..............................35 11.2 Weight................................35 11.3 Electrical data..............................36 HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 3/39... -
Page 4: About These Instructions
The manual provides relevant information for the machine manufacturer and machine operator as well as for training courses. You can request further information on the product at: HAWE Hydraulik SE, Einsteinring 17, 85609 Aschheim/Munich, Germany. 1.2 Safety instructions and symbols... - Page 5 Safety goggles Wear safety goggles to protect your eyes against chemical and mechanical hazards. Protective clothing Wear tted clothing without protruding parts. Follow the safety data sheet of the hydraulic uid. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 5/39...
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Page 6: Applicable Documents
EMC Directive The protective objectives of DIRECTIVE 2014/30/EU are achieved by explicit application of EN 60204-1, section 4.4.2 Electromagnetic Compatibility (EMC). Documents D 6130 Data sheet battery pack type IEP 6/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 7: For Your Safety
This can lead to fumes hazardous to health, to severe injuries or death. Move away from the device or the re. Call the re brigade and tell them the incident concerns a lithium-ion battery. Provide re extinguishers with a high cooling effect. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 7/39... -
Page 8: Duties Of The Operator
Other activities described in this manual may be performed only by HAWE or by authorised specialist companies. The personnel must have read and understood this manual. 8/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 9: Personal Protective Equipment
Personal protective equipment is designed to prevent and reduce hazards. In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. Instruction and supply is carried out by the operator. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 9/39... -
Page 10: About This Product
Model No Order coding Serial No (also stamped on to the top face Serial No of the front cover) Identification number Material number Customer order number Customer material number 10/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 11: Structure
It performs balancing and optimises the battery’s service life. The product is available in the following versions: IEP 014-CP ■ The product satises protection class IP 65, exclusively when the main connector is connected or engaged. -
Page 12: Functions
1. The connected capacity value. Experience has shown that the precharge facility’s design can handle the reasonably expectable capacities. 2. Continuous current I at the end of the precharge time. 12/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... - Page 13 The Battery Management System (BMS) performs passive cell balancing. Cell balancing The Battery Management System (BMS) has an integral SOC calculation. This allows the charge status of SOC calculation the battery to be read via the CAN bus. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 13/39...
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Page 14: Control
Install the device in a well-ventilated room that is not too small, to protect it from overheating. ° Protect the device from moisture and dripping and splashing water. ° It is impossible for people to reach into the electrical circuit’s danger zone. ■ 14/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 15: Connector Assignment
Elevated temperatures and high currents have a negative effect on the cycle life performance. IEP 014-CP: Set to 3.98 V per cell. This guarantees a higher number of cycles. If desired the charge ■... -
Page 16: Transport And Storage
5 kW charger (3-phase / 400 VAC) ■ Cables with mating connectors (tailor-made solutions) ■ Energy cage (battery housing) ■ Not included in the scope Accessories for commissioning ■ of delivery 16/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 17: Checking The Delivery
Prevent excessive cell voltage (during storage, the SOC of the battery must lie between 35 and 55%.) ■ Avoid deep discharge. (Check the voltage and SOC of the battery 1x per month, more often if subject ■ to rapid discharging.) HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 17/39... -
Page 18: Assembly And Installation
People with pacemakers or implanted defibrillators must maintain a sufcient distance from magnets. Advise people with pacemakers or implanted defibrillators against approaching magnets. Cordon off the area around the drive system and afx suitable warning signs to the barriers. 18/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... - Page 19 2. Ensure that nobody is in the danger area. 3. Disconnect the main connection at the product. 4. Make the connection of the new battery pack as described in Electrical connection HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 19/39...
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Page 20: Start-Up
(Penetration of liquids will lead to leakage currents or even outright short circuits, leading to damage or destruction (by re) of the device.) ✓ Cables must be sealed. 2. Set up the CAN interface. (page 21). Check "Safety devices and performance limitations", page 21 20/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 21: Safety Devices And Performance Limitations
Internally within the battery (within the connector) there is a bridge between pin 14 and pin 15, which can be used for integration of an interlock line within the system. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en ... - Page 22 Protection against direct contact: all voltage-bearing parts (48 V) are protected by basic insulation Protective cover or basic guards to cover or enclose them against direct contact. These covers or enclosures cannot be opened, dismantled or removed except by using tools. 22/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
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Page 23: Operation
✓ The charger must not be exposed to direct sunlight whilst it is being charged. ✓ The charging cable must not be taut. ✓ The ambient temperature is above 0°C. (Charging cannot be performed at temperatures below 0°C) HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 23/39... - Page 24 After completion of the charging process, close the cover of the charging socket and secure it with the locking clip. Do not pull on the charging cable, only on the plug. 24/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
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Page 25: Maintenance
The leaktightness of the charger can be guaranteed only if all the connectors are correctly assembled to the cables and are in turn connected to a leaktight device. If any cables do not satisfy this condition they must be sealed separately. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 25/39... -
Page 26: Maintenance Plan
Do not perform any cleaning work on the device whilst it is being charged. DAMAGE Users are not permitted to carry out repairs to the product by themselves. The product does not contain any parts that users can repair by themselves. 26/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... -
Page 27: Disassembly And Disposal
HAWE Mattro GmbH for advice.) Dispose of electronic components in accordance with the regulations for the approved collection points or approved waste disposal companies. Dispose of metal via approved waste disposal organisations. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 27/39... - Page 28 Return at the end of the service life. Defective battery packs can be returned to your service partner, contractual dealer or directly to HAWE Mattro GmbH. They will ensure the packs are recycled correctly. 28/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
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Page 29: Troubleshooting
Failure to pre-charge see "Functions", page 12, pre-discharge Over-discharge or deep discharge If the battery pack suffers deep discharge, replace it. Contact HAWE. see "Electrical connection", page 19 HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 29/39... - Page 30 SOP is 100%. When peak loads are drawn, the SOP slowly sinks to 0% and then the overload error is raised. The speed of SOP reduction is proportion- al to (I )² continuous measured 30/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
- Page 31 Try to clear by removing any Clear: Authenticate using possible fault in the system connect- ION Lens ed and cycle ignition. For prototype batteries: Try to "activate" the battery again. HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 31/39...
- Page 32 ERROR_PRECHARGE_LOAD_NOT_DE- Pre-charge no load < I No load connected to the battery. The precharge TECTED detected error Clear: No Trigger. Ignition battery can only be activated when connected to a vehicle. 32/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
- Page 33 Clear: Trigger any type of possible fault in the system connected MCU reset. Recommend- and cycle ignition. ed way to reset MCU is performing BMS conf read&write using any utility (ION lens or CANView) HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 33/39...
- Page 34 Error should not occur during normal During Charge Error DuringChgThreshold operation. Try to clear by removing any Clear: No Trigger. Ignition possible fault in the system connected and cycle ignition. 34/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE...
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Page 35: Appendix
(down to -20°C) Cell temperature range discharge: -20 to 55°C ■ Operating altitude Max. 2000 m Suitable for explosive atmosphere Mating connector Stäubli MultiContact 11.2 Weight IEP 014-CP 64.5 kg HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 35/39... -
Page 36: Electrical Data
We therefore recommend at least 5 V of voltage. A voltage of 24 V may be exceeded up to 28 V for brief periods of less than 5 seconds only. 36/39 B 6130 - 02-2022 - 1.0en HAWE Hydraulik SE... - Page 37 + 0.1092 x + 0.0946 Plug assignment Power module minus Signal module Power module plus PIN Designation Power Minus 1 Power Minus 2 PIN Designation Power Plus 1 Power Plus 2 HAWE Hydraulik SE B 6130 - 02-2022 - 1.0en 37/39...
- Page 38 Their resistances are typically within the low kΩ range. Parallel circuits with multiple consumers will often result in significantly higher I Contact data Headquarters Manufacturer HAWE Hydraulik SE HAWE Mattro GmbH Einsteinring 17 Pocherweg 24 85605 Aschheim...
- Page 39 Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.
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