Jordan Valve Mark EZ Series Installation & Maintenance Instructions Manual

Globe style control valves

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3170 Wasson Road • Cincinnati, OH 45209
Phone 513.533.5600 • Fax 513.871.0105 (f)
info@richardsind.com • www.jordanvalve.com
Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa-
tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event
of leakage or other malfunction, call a qualified service person; continued operation may cause system failure or
a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized fluid. Before disassem-
bling a valve, be sure to release all spring tension.
I
nstallatIon
Sudden release of pressure may result personal
injury or equipment damage if the valve assembly
is installed where service conditions could exceed
the limits on the nameplates. Provide a relief valve
for overpressure protection as required by govern-
ment or accepted industry codes and good engi-
neering practices to avoid such injury or damage.
Upon ordering, the valve configuration and con-
struction materials were selected to meet particular
pressure, temperature, pressure drop, and con-
trolled fluid conditions.
1.
Prior to installation of the valve, inspect it and
any associated equipment for damage and
any foreign material. Ensure the valve interior
is clean, that pipelines are free of foreign
material, and that the valve is oriented so that
pipeline flow is in the same direction as the
arrow on the side of the valve.
2.
Typical installation of the Mark EZ control
valve is with the actuator vertical above the
valve; however it may be installed in any orien-
tation unless limited by seismic criteria. Other
positions may result in uneven valve plug
and seat ring retainer wear, and
improper operation. With some applications,
the actuator may also need to be supported
when not in a vertical position. For more infor-
mation, contact your Jordan Valve Represen-
tative.
I & M Mark EZ Series
Installation & Maintenance Instructions for the
Mark EZ Series Globe Style Control Valves
3.
Use accepted piping and welding prac-
tices when installing the valve in the line.
During the welding procedure internal
elastomeric parts may stay in place.
For flanged valves, use a suitable
gasket between the valve body flange
and pipeline flanges.
Note:
Post weld heat treating may be required depend-
ing on valve body materials used. It is recom-
mended that all trim components be removed
if post weld heat treating is to be performed to
prevent damage to internal elastomeric and plas-
tic parts, as well as internal metal parts. Shrunk-
fit pieces and threaded connections may also
loosen. Contact your Jordan Valve representative
for more information.
4.
With a leak-off bonnet construction,
remove the pipe plugs (key 14) to hook up
the leak-off piping.
Install a three-valve bypass around the
control valve assembly if continuous
operation is required during inspection
or maintenance.
5.
Refer to the actuator mounting procedure
in the appropriate instruction manual if the
actuator and valve are shipped
separately.
Personal injury could result from packing leak-
age. Valve packing was tightened prior to ship-
ment; however, the packing might require some
readjustment to meet specific service condi-
tions.

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Summary of Contents for Jordan Valve Mark EZ Series

  • Page 1 Mark EZ Series Globe Style Control Valves info@richardsind.com • www.jordanvalve.com Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa- tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event of leakage or other malfunction, call a qualified service person;...
  • Page 2: Maintenance

    Packing Lubrication aIntenance An optional lubricator or lubricator/isolating valve The Mark EZ Series valve components are subject to (figure 1) is available for PTFE/composition or other normal wear and must be inspected and replaced on a packings that require lubrication. It will be installed regular scheduled basis.
  • Page 3: Packing Maintenance

    EZ S EriES lobE tylE ontrol alVE Packing Maintenance 2. Disconnect the operating lines from the actuator and any leak-off piping from the bonnet. Disconnect the stem connector and then remove the actuator This section covers PTFE V-ring packing as used in from the valve by unscrewing the yoke locknut (key plain and extension bonnets.
  • Page 4 EZ S EriES lobE tylE ontrol alVE Replacing Packing Continued, 11. Install bolting, using accepted bolting procedures. The bolt torques in table 1 may be used as guidelines unless accepted bolting procedures dictate otherwise. 7. Remove the bonnet gasket (key 10, figure 11) and cover the opening in the valve to protect the 12.
  • Page 5: Trim Maintenance

    EZ S EriES lobE tylE ontrol alVE Trim Maintenance With some valve plug sizes and configurations, the seat ring retainer and bushing assembly (keys 3 and 26, figures 11 and 12) will come out of the valve body The following procedures describe how the valve trim with the valve plug and stem assembly, and in other can be completely disassembled.
  • Page 6: Lapping Metal Seats

    EZ S EriES lobE tylE ontrol alVE Lapping Metal Seats Valves with Plain or Extension Bonnets Perform the following steps to assemble and install the trim. With metal-seat constructions, seating surfaces of the valve plug and seat ring (key 2, figure 11) can be To avoid weakening the stem that may cause failure lapped for improved shutoff.
  • Page 7 EZ S EriES lobE tylE ontrol alVE Assembly Continued, 5. If the valve plug (key 2) or valve plug tip (key 30, figure 12) will not slide through the seat ring retainer and bushing assembly (keys 3 and 26), To avoid failure in service for valves with 1-1/2 and proceed as follows: 2-inch ports and composition seats, never reuse an old valve plug tip with a new valve plug guide.
  • Page 8: Parts Ordering

    CL600 the factory as part of a control valve assembly. Refer to the serial number when contacting your Jordan Valve sales office for technical assistance. Table 2. Body to Bonnet Torque Guidelines Torque...
  • Page 9 EZ S EriES lobE tylE ontrol alVE Mark EZ Series – Plain and Extension Bonnet Figure 10. Plain Bonnet Figure 11. Extension Bonnet...
  • Page 10 EZ S EriES lobE tylE ontrol alVE Parts List – Bonnet Description Part Number Bonnet, If you need a bonnet as a replacement part, order by valve size and Stem diameter, serial number, and desired material. Baffle, for extension bonnets only Packing Flange, S31600, (316 SST) Packing Flange Stud, S31600, (316 SST), 2 required Packing Flange Nut, S31600, (316 SST) 2 required...
  • Page 11 EZ S EriES lobE tylE ontrol alVE Figure 12. Mark EZ Series Control Valve -11-...
  • Page 12 EZ S EriES lobE tylE ontrol alVE Parts List – Valve Body Description Part Number Valve Body, Order by valve size, serial number and desired material Valve Plug See Following Table Seat Ring Retainer, (part numbers for seat ring ret./bushing assy. are pro- vided on a following table 1/2, 3/4, and 1 inch valve, CB7Cu-1 (17-4PH-SST) 25A6683X012...
  • Page 13 EZ S EriES lobE tylE ontrol alVE Parts List – Valve Body Continued, Description Part Number Tip (composition seats only) See following table Pin (composition seats only) 12.7 mm (1/2 inch) port diameter, S31600, and S41600 1B599038992 N05500 1B5990X0032 19.1mm (3/4 inch) port diameter, S31600, and S41600 1P730438992 N05500 1P7304X0032...
  • Page 14 M-Flute Valve Plug M-Form Valve Plug 1/4" Port Diameter 1/4" & 3/8” Port Diameters M-Form Valve Plug Equal Percentage Valve Plug 1/2" – 1” Port Diameters 1-1/2” & 2” Port Diameters Figure 13. Composition Seats for Mark EZ Series Control Valve -14-...
  • Page 15: Parts List

    19.1 15A6485X012 15A6644X012 15A6645X012 15A6485X042 15A6485X052 1. Valve stem connection. 2. Monel materials in hydrofluoric acid service require special options. Contact your sales office for assistance. *M-Flat trim available upon request, contact a Jordan Valve representative for more information. -15-...
  • Page 16 15A6494X082 15A6525X022 15A6494X072 Opening 50.8 12.7 Linear 15A6474X132 15A6623X022 15A6474X072 Equal 15A6484X072 15A6642X042 15A6643X032 15A6484X102 15A6484X112 Percentage 1. Valve stem connection. 2. Monel materials in hydrofluoric acid service require special options. Contact your Jordan Valve sales office for assistance. -16-...
  • Page 17 Quick Opening (full cap) Linear, Equal Percent- 1B599335072 1B5993X00B2 age & Quick Opening 12.7 1D5423X00B2 1D5423X0012 (restricted port) 1. Valve stem connection. 2. Monel materials in hydrofluoric acid service require special options. Contact your Jordan Valve sales office for assistance. -17-...
  • Page 18 25A6699X012 26A0656X012 15A6694X042 15A6694X052 19.1 16A3353X012 26A3354X012 26A3355X012 16A3353X042 16A3353X052 25.4 15A6695X012 25A1085X012 15A6695X042 15A6695X052 38.1 1-1/2 15A6505X012 15A6656X012 15A6505X042 15A6505X052 1. Monel materials in hydrofluoric acid service require special options. Contact your Jordan Valve sales office for assistance. -18-...
  • Page 19 EZ C ESiGn ontrol alVE Parts List Key 9* Seat Ring for Composition Seats Port Plug Material Diameter Valve Size, S31600 N05500 S41600 Inch Inch (316 SST) (K-MONEL) (416 SST) 13A5872X012 13A5872X062 13A5872X022 1/2, 3/4, and 1 13A5873X012 13A5873X062 13A5873X032 16A3467X012 16A3467X042 16A3467X052...
  • Page 20 EZ S EriES lobE tylE ontrol alVE Parts List Gasket Selection Criteria Gasket Set Seat Ring Bonnet Shim Temperature Spiral Gasket Gasket Capabilities Wound Gasket 316 SST/graphite 316 SST/graphite N06600 (Inconel)/ –198 to 593_C S31600 flat sheet flat sheet graphite (–325 to 1100_F) 1.
  • Page 21 12A3889X012 12A3889X042 12A3889X052 1. Monel materials in hydrofluoric acid service require special options. Contact your sales office for assistance. Jordan Valve, a division of Richards Industries 3170 Wasson Road • Cincinnati, OH 45209 513.533.5600 • 800.543.7311 • 513.871.0105 (f) info@richardsind.com • www.jordanvalve.com...

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