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EASI RIDER
SERVICE MANUAL
SAFETY WARNING
Read this manual before using the unit and follow all instructions.

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Summary of Contents for RIHA Industries Easi Rider

  • Page 1 EASI RIDER SERVICE MANUAL SAFETY WARNING Read this manual before using the unit and follow all instructions.
  • Page 2 Company’s policy of continual product improvement, product specifications may change without notice. Current Version – Issue B RIHA Industries Pty Ltd U3, 59-61 West Avenue Edinburgh SA 5111 Australia info@rihaindustries.com ABN: 30 643 058 986 Easi Rider EASI RIDER I SERVICE MANUAL...
  • Page 3: Table Of Contents

    Chassis Assembly - Cover Chassis Assembly - Drive Wheels, Bearings, Motor and Gearbox Handle Assembly Batteries & Power Module Battery Charger Electrical System Towing Bracket Adjustable Hitch Diagnostics Software parameters Service Schedule Essential Tools List EASI RIDER I SERVICE MANUAL...
  • Page 4: Important Safety Information

    DEFINITIONS This document contains important information relating to the safe and correct servicing of the Easi Rider. When reading this document, please be aware of the following definitions and conventions: This symbol indicates useful or important information to be noted.
  • Page 5: Safety First

    Service in an oxygen rich environment. • Charge the Unit with a different charger to the one specified. Note: In the case of a breakdown, the Easi Rider can be repositioned (from a thoroughfare) by manually releasing the brake clutch. EASI RIDER I SERVICE MANUAL...
  • Page 6: Device Specifications

    16 Nm (140 lb.f) 9.5 Nm (85 lb.f) 9.5 Nm (85 lb.f) 95 Nm (85 lb.f) 5.5 Nm (50 lb.f) 4.0 Nm (35 lb.f) 4.6 Nm (41 lb.f) 2.8 Nm (25 lb.f) 2.2 Nm (19 lb.f) EASI RIDER I SERVICE MANUAL...
  • Page 7: Initial Start-Up

    Once the unit is moving release the joystick. The brakes should automatically stop the machine. 5. Check that the Horn is working 6. Push in the Emergency Stop Button. This will stop all drive functions. EASI RIDER I SERVICE MANUAL...
  • Page 8: Chassis Assembly - Cover

    M6 x 12 BHCS M8 x 18 SHCS D004-C0047 – Handle Base Press in Bush 1008 M10 x 15 CS D004-C1032 - Spring Loaded Castor D004-C0143 - Spacer Plate Castor M10 Wahser M10 Nyloc Nut EASI RIDER I SERVICE MANUAL...
  • Page 9 All covers should be cleaned with Isopropyl wipes on the top and undersides. New transfers are self-adhesive. Remove any residual adhesive with an organic solvent e.g. alcohol wipes then dry area thoroughly before applying new transfer EASI RIDER I SERVICE MANUAL...
  • Page 10: Chassis Assembly - Drive Wheels, Bearings, Motor And Gearbox

    D004-C0031 – 150mm Drive Wheel (Serial 001-011) D004-C0160 – 175mm Drive Wheel (Serial 012-Onwards) M10 Washer M6 x 25 CS Drive Key 6 x 6 x 28 Drive Shaft Bearing Spacer M6 x 8 CS Drive Shaft Support Bearing EASI RIDER I SERVICE MANUAL...
  • Page 11 8. Replace Drive Wheel Keys if required and refit. 9. Fit the drive wheels ensuring there is no looseness or play between axles and keyways. 10. Secure wheels with M10 Nyloc Wheel nut and washer to the specified torque. EASI RIDER I SERVICE MANUAL...
  • Page 12 1. Motor mountings, affecting wheel alignment. 2. Check chassis for cracks. 3. Ensure fasteners are securely fastened in accordance with recommended torque settings. 4. Verify all E-Clips are secure, if required replace. EASI RIDER I SERVICE MANUAL...
  • Page 13: Handle Assembly

    HANDLE ASSEMBLY D004-B0033 – Handle Assembly M8 Washer M10 Washer M10 x 25 BHCS M8 x 110 BHCS M8 Nyloc Nut EASI RIDER I SERVICE MANUAL...
  • Page 14 D004-C3001 – Side Transfer D004-C1009 – Handle Grip Press in Bush 1008 D004-C2001 – Front Cover D004-C0048 – Handle Pin D004-C1011 – Emergency Stop Back Plate Circlip 7mm D004-C1010 – Emergency Stop M5 x 12 SHCS EASI RIDER I SERVICE MANUAL...
  • Page 15 7. Inspect pins, screws, handle pivots and handle base. 8. Replace worn or damaged parts and reassemble the handle assembly. 9. Refit the handle assembly to the chassis. 10. Inspect the condition of the rubber handle grips and replace if damaged or worn. EASI RIDER I SERVICE MANUAL...
  • Page 16: Batteries & Power Module

    D004-C1006 – 50A Circuit Breaker M5 x 12 SHCS D004-C1001 – 12V 20A Deep Cycle Gel Battery D004-C1026 – Power Module M6 x 12 BHCS D004-C0034 – Fixing Brcket M6 x 12 CS D004-C3001 – Side Transfer EASI RIDER I SERVICE MANUAL...
  • Page 17: Battery Charger

    8. Ensure that the batteries are securely clamped to the chassis by means of the battery ties and wing-nuts 10. BATTERY CHARGER Inspection of Batteries Ensure only approved power cords are used with the approved Battery charger. For power cord specifications appropriate to your region, refer to table below. EASI RIDER I SERVICE MANUAL...
  • Page 18: Electrical System

    D004-C1003 – Motor Gearbox Kit RH D004-C1001 – 12V 20A Deep Cycle Gel Battery D004-C1026 – Power Module D004-C1025 – Remote Controller D004-C1010 – Emergence Stop D004-C1006 – 50A Circuit Breaker D004-C1002 – Motor Gearbox Kit LH EASI RIDER I SERVICE MANUAL...
  • Page 19: Towing Bracket

    12. TOWING BRACKET M16 Nyloc Nut M16 Washer D004-C0055 – Towing Bracket D004-C0056 – Towing Bar EASI RIDER I SERVICE MANUAL...
  • Page 20: Adjustable Hitch

    D004-C0141 – Adjustable Hitch Spacer D004-C0069 - Jaw D004-C0065 – Rotating Bracket Press in Bush 1008 D004-C0063 – Hitch Arm Pin M10 Nylon Washer 7mm Circlip D008-B0042 – Lifting Arm M16 Nyloc Nut D004-B0040 – Rotating Bracket Assembly EASI RIDER I SERVICE MANUAL...
  • Page 21: Diagnostics

    • Replace power module Power Module • Recharge battery error • If the Easi Rider stalled, reverse away or remove • obstacles, or if the wheelchair was moved while • turned off, cycle the power. EASI RIDER I SERVICE MANUAL...
  • Page 22: Software Parameters

    15. SOFTWARE PARAMETERS The Easi Rider is delivered with standard factory settings. No unauthorized modifications are allowed to these settings which are shown in the table below. Parameter Default Setting Maximum Forward Speed (%) Forward Acceleration (%) Forward Deceleration (%)
  • Page 23: Service Schedule

    Verify presence of static • • • • • • • • • • • • chain Vacuum of chassis cavity • • • • • • • • • • • • EASI RIDER I SERVICE MANUAL...
  • Page 24: Essential Tools List

    17. ESSENTIAL TOOLS LIST • Flat-Head screw drivers • Phillips Head Screwdrivers • Metric spanners set • Metric Sockets set • Metric hex- keys set • Wheel puller • Vacuum cleaner • Handheld Programmer • Side Cutters • Pliers • 300mm ruler U3, 59-61 West Avenue Edinburgh SA 5111, Australia...

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