Endress+Hauser Liquicap FTZ61 Operating Instructions Manual

Endress+Hauser Liquicap FTZ61 Operating Instructions Manual

Transmitter for foam detection in single-use bioreactors

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BA02352D/06/EN/01.24-00
71644413
2024-05-02
Valid as of version
V01.09 (Device firmware)
Products
Operating Instructions
Liquicap FTZ61
Transmitter for foam detection in single-use bioreactors
Solutions
Services

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Summary of Contents for Endress+Hauser Liquicap FTZ61

  • Page 1 Products Solutions Services BA02352D/06/EN/01.24-00 71644413 2024-05-02 Valid as of version V01.09 (Device firmware) Operating Instructions Liquicap FTZ61 Transmitter for foam detection in single-use bioreactors...
  • Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser sales organization will supply you with current information and updates to this manual. Endress+Hauser...
  • Page 3: Table Of Contents

    Liquicap FTZ61 Table of contents Table of contents Change calibration ..... 19 About this document ....4 Document function .
  • Page 4: About This Document

    About this document Liquicap FTZ61 About this document Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.
  • Page 5: Symbols In Graphics

    For an overview of the scope of the associated Technical Documentation, refer to the following: • Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the nameplate • Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on nameplate. Endress+Hauser...
  • Page 6: Safety Instructions

    Safety instructions Liquicap FTZ61 Safety instructions Intended use This device is a compact instrument for the capacitive measurement of foam level in non- conducting containers, e.g. plastic or glass, in industrial settings, in particular single-use bags for cell culture. The device and corresponding self-adhesive sensor patch are not designed to be in direct contact with foam.
  • Page 7: Product Safety

    Liquicap FTZ61 Safety instructions Modifications to the device Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers! ‣ If modifications are nevertheless required, consult with the manufacturer. Repair To ensure continued operational safety and reliability: ‣...
  • Page 8: Product Description

    Product description Liquicap FTZ61 Product description Transmitter for the detection of foam generated during cell culture processes in single-use plastic bags. Product design A0054675 Housing cover Pressure compensation filter Push-button for empty calibration M12 data cable connector Mounting bracket (M5 screw holes)
  • Page 9: Mounting Bracket

    Liquicap FTZ61 Product description Connector to controller (PLC), M12, 5 pins, A-coded, Pin assignment Signal 4 to 20 mA (+) Signal (-) P3-P5 Connector to device, M12, 4 pins, A-coded, Pin assignment Signal 4 to 20 mA (+) Signal (-)
  • Page 10: Function

    Product description Liquicap FTZ61 Function The device determines the change in capacitance of a capacitive sensor depending on how much the active section of the sensor is covered by foam. The sensor uses a three-electrode arrangement: • Sensor electrode • Ground electrode •...
  • Page 11: Incoming Acceptance

    Store the device so that it is protected from impact. The permitted storage temperature is –20 to +85 °C (–4 to 185 °F). The maximum permitted storage air humidity is 80%. Consumables The self-adhesive single-use sensors for Liquicap FTZ61 are supplied separately (apart from the device). Endress+Hauser...
  • Page 12: Installation

    3. The device must be supplied with power as soon as it is connected. 4. Attach the self-adhesive sensor to the plastic bag and connect it →  17. A0054672 Self-adhesive single-use sensor for Liquicap FTZ61 Metal container Plastic container (single-use bag)
  • Page 13: Dimensions

    Liquicap FTZ61 Installation Dimensions 76.3 (3.00) 85.15 (3.35) Ø38 (1.50) 78.2 (3.08) A0054677  2 Dimensions of the transmitter in mm (in) Endress+Hauser...
  • Page 14 Installation Liquicap FTZ61 13.5 (0.53) 109 (4.29) 29 (1.14) A0055248  3 Dimensions of the sensor in mm (in) 27 (1.06) 0.7 (0.03) 125 (4.92) A0055250  4 Dimensions of the sensor cover in mm (in) Endress+Hauser...
  • Page 15: Post Installation Check

    Liquicap FTZ61 Installation Post installation check After installing the measuring instrument, carry out the following checks: • Is the device damaged (visual inspection)? • Does the measuring system comply with the measuring point specifications, ambient temperature etc.? • Are the measuring point numbers and labeling correct (visual inspection)? •...
  • Page 16: Electrical Connections

    Electrical connections Liquicap FTZ61 Electrical connections NOTICE To prevent damage to the device: ‣ Before connecting the device to the control unit or PLC, ensure that the supply voltage is within the specifications →  16, →  26. ‣...
  • Page 17: Connecting Procedure

     If the sensor is firmly pressed against the metal container (armature) during operation, make sure to attach the supplied sensor cover over the sensor →  12. 5. Connect the sensor to the transmitter Liquicap FTZ61. 6. Perform an empty calibration →  18. Post connection check Perform the following checks after wiring the measuring instrument: •...
  • Page 18: Commissioning

    Commissioning Liquicap FTZ61 Commissioning Installation and function check Make sure that the post-installation check and the final check have been completed before starting the measurement: • "Post-installation" checklist →  12 • "Post-connection" checklist →  16 Empty calibration As a minimum, the "empty calibration" must be carried out.
  • Page 19: Change Calibration

    Liquicap FTZ61 Commissioning Change calibration Reset the current calibration situation 1. Set the function switch to position 2 or 3 2. Press both keys for approx. 10 s until the yellow LED flashes (both calibration points are deleted) Overwrite the current calibration 1.
  • Page 20: Operation

    Operation Liquicap FTZ61 Operation Push button for empty calibration The device features a single push-button (B) for performing empty calibration. The empty calibration assigns the currently measured capacitance to an output current of 4 mA. The empty calibration via push-button (B) is only possible if the function switch (A) is in position 2.
  • Page 21: Human Interface And Display Elements

    Liquicap FTZ61 Operation Human interface and display elements 1 2 3 4 5 FEI5x A0054670  5 Green LED 1 (ready for operation), red LED 3 (error indicated), yellow LED 6 (switching state) To select a function, press the push-button (B) or key "+" (C) for at least 2 s. Release the push-button or key when the LED signals change.
  • Page 22 Operation Liquicap FTZ61 NOTICE Missing O-ring or improper sealing of the device will lead to insufficient housing tightness. Damage to the device. ‣ Only open the device in dry environments. ‣ Always seal the housing cover and cable entries securely.
  • Page 23: Diagnostics And Troubleshooting

    Liquicap FTZ61 Diagnostics and troubleshooting Diagnostics and troubleshooting Fault diagnostics The diagnostics provide information about the operating status of the device. The results of the diagnostics are displayed by LEDs 1, 2, 4 and 5. If the diagnostics detect multiple faults, these are shown according to their priority.
  • Page 24: Error Current/Warning

    Diagnostics and troubleshooting Liquicap FTZ61 Error current/Warning All internal errors will produce an output current < 3.6 mA. If the capacitance value is greater than 500 pF, an error message is displayed (red LED flashes). If this error is active, no calibration can be performed.
  • Page 25: Maintenance And Servicing

    Liquicap FTZ61 Maintenance and servicing Maintenance and servicing No special maintenance work is required. NOTICE Avoid damage to the device ‣ The housing cover may only be removed by qualified personnel. ‣ Do not attempt to modify the internal electronics of the device, as this may result in the configuration and measurement specifications being lost.
  • Page 26: Technical Data

    Technical data Liquicap FTZ61 Technical data 11.1 Power supply Supply voltage 11 to 35 V Power consumption 700 mW Reverse polarity protection Separation voltage 0.5 kV Electrical connection For connecting to programmable logic controllers (PLC), AI modules 4 to 20 mA in accordance with EN 61131–2.
  • Page 27: Input

    Liquicap FTZ61 Technical data 11.4 Input Measurement frequency 500 kHz Measurement span 10 pF (default) Selectable up to 200 pF →  21.  Corresponds to the 4 to 20 mA output signal.  5 pF not recommended. Maximum measurable capacitance 500 pF ...
  • Page 28: Mechanical Construction

    Technical data Liquicap FTZ61 11.8 Mechanical construction Dimensions →  12 Weight Approx. 1.4 kg (3.09 lb) Materials Material specifications as per ANSI and DIN-EN Materials are not in contact with measured medium • Cable gland: nickel-plated brass • Stainless steel housing F15: 316L (1.4404) •...
  • Page 29: Declarations

    Liquicap FTZ61 Declarations Declarations – Endress+Hauser...
  • Page 30: Index

    Index Liquicap FTZ61 Index About this document ......4 Safety ........6 Intended use .
  • Page 32 *71644413* 71644413 www.addresses.endress.com...

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