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Sterling SSPET 5 Operating Instructions Manual

Single conveyor unit for powder
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Op er ating In struc tions
Sin gle Con veyor Unit
For Powder
SSPET 5
Ster ling Ma te rial Pro cess ing
Download from Www.Somanuals.com. All Manuals Search And Download.

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  • Page 1 Op er ating In struc tions Sin gle Con veyor Unit For Powder SSPET 5 Ster ling Ma te rial Pro cess ing Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 2 Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon.
  • Page 3 SSPET5 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.com Tech ni cal ser vice: Ser vice de part ment Tele phone: (800) 423-3183 Edi ti on: 02/01 Ster ling or der con fir ma ti on no.: _ _ _ _ _ _ _ _ _ _ _ The se ope ra ting in struc tions are for:*...
  • Page 4 SSPET5 Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc tions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc tions.

  • Page 5: Table Of Contents

    SSPET5 Tab le of con tents 1. Sa fe ty in struc tions ..........6 1.1.
  • Page 6 SSPET5 5. Main ten an ce..........35 5.1.

  • Page 7: Safety In Struc Tions 6

    SSPET5 1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip - ment of the di rect and in di rect haz ards con nected with the equip ment.

  • Page 8: War Nings And Sym Bols

    SSPET5 1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc tions, reg u la tions or warn - ings are not ob served.

  • Page 9: Ex Pla Na Tions And In For Ma Tion

    SSPET5 1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used in these op er at ing in struc tions to en - sure clar ity. There fore please note that the terms used in the text stand for the cor re spond ing ex pla na tions listed be low.

  • Page 10: For Your Safety

    SSPET5 1.3. For your safety The op er at ing per son nel of this equip ment must be at least 16 years old. Please read these op er at ing in struc tions care fully be fore tak ing into op er a tion for the first time.
  • Page 11 SSPET5 Do not mod ify, add other equip ment or change the de sign of the equip ment with - out the ap proval of the man u fac turer. Cau tion: Dan ger of ac ci dents! Com pile de tailed op er at ing in struc tions based on these op er at ing in struc tions for the se quence of pro ce dures to be car ried out on this equip ment.
  • Page 12 SSPET5 This equip ment is not suit able for foods pro cess ing. Ob serve that sound in ten sity lev els over 85 dB(A), may cause pro longed dam age to health. Use suit able ear muffs. This avoids im pair ment of hear ing! At tach ments not sup plied by Ster ling must be man u fac tured in ac cor dance with safety reg u la tion EN 294.

  • Page 13: For The Op Er At Ing Safety Of The Equip Ment

    SSPET5 1.4. For the op er at ing safety of the equip ment Never change set tings if the con se quences are not pre cisely known. Use only orig i nal Ster ling spare parts. Please ob serve the main te nance in ter vals. Keep re cord of all main te nance and re pair pro ce dures.

  • Page 14: As Sem Bly In Struc Tions 13

    SSPET5 2. As sem bly in struc tions » The se in stal la ti on in struc tions are in ten ded for per sons with skills in elec tri cal and me cha ni cal are as due to their trai ning, ex - pe rien ce and re cei ved in struc tions.

  • Page 15: As Sem Bly

    SSPET5 2.1. As sem bly The sin gle con veyor unit is in sen si tive to shocks and can be mounted di rectly onto the pro cess ing ma chine, on a ma chine hop per, a dry ing hop per or a dos ing and blend ing unit.
  • Page 16 SSPET5 Mount ing on fixed ma chine throats or in ter me di ate con tain ers is done by means of strap re tain ers. Please check dur ing as sem bly that the ad mis si ble bear ing loads are not ex - ceeded.

  • Page 17: Moun Ting The Suc Ti On Pipe Mv

    SSPET5 2.2. Moun ting the suc ti on pipe MV The suc tion pipe con sists of an in ner pipe (A) and an outer pipe (B) which can be off set against each other. Con nect the in ner pipe with the straight end to a flex i ble hose: Push the free pipe end into the flex i ble line to a depth of approx.

  • Page 18: Elec Tri Cal Con Nec Tion

    SSPET5 2.3. Elec tri cal con nec tion » Elec tri cal con nec tion of the equip ment must be car ried out by qual i fied per son nel only. En sure that the reg u la tions of the lo cal elec tric sup ply com pany are ob served.

  • Page 19: In Stal La Tion Of The "Flap Switch" Sig Nal Line

    SSPET5 2.3.1. In stal la tion of the “flap switch” sig nal line In sert the ap pli ance plug of the “flap switch” sig nal line into the “flap switch” con - nec tor (A) on the lower side of the con trol ler. 2.3.2.

  • Page 20: In Stal La Tion Of An Alarm In Di Cat Ing De Vice At The Sse Con Trol Ler (Op Tio Nal)

    SSPET5 2.3.3. In stal la tion of an alarm in di cat ing de vice at the SSE con trol ler (op tio nal) » This work must be car ried out by qual i fied per son nel only. Dis con nect the unit from mains sup ply by the de vice plug be fore you be gin with works on the con trol ler.

  • Page 21: Com Pres Sed-Air Supp Ly

    SSPET5 2.4. Com pres sed-air supp ly For ope ra ting the clea ning unit, a com pres sed-air supp ly is ne ces sa ry. De pres su ri ze com pres sed-air supp ly li nes which must be ope ned.

  • Page 22: Func Tional De Scrip Tion 21

    SSPET5 3. Func tional de scrip tion » This func tional de scrip tion is in tended for all op er at ing per son - nel of the equip ment. Pre req ui site for this func tional de scrip tion is gen eral knowl edge of con vey ing sys tems.

  • Page 23: Gen Eral

    SSPET5 3.1. Gen eral The sin gle con veyor unit func tions ac - cord ing to the prin ci ple of suc tion con - vey ance. A high-per for mance tur bine, mounted per ma nently on the de vice, pro vides for the vac uum that is re - quired to con vey the ma te rial into the sep a ra tor.

  • Page 24: Con Trol Ler Sse

    SSPET5 3.2. Con trol ler SSE The set ting for the con vey ing time and the line cle ar time are made via the keys (A1: “chan ge-over” key, A2: “ar row key”) on the front of the con trol sys tem. The va lu es which have been set will be dis play ed on the dis play (B).
  • Page 25 SSPET5 If a ma te ri al clea ring val ve has been in stal led (op ti on) re si du es of flo wing ma te ri al will be clea ned from the con vey ing line du ring the line cle ar time. If a dis tur ban ce oc curs in the unit, an alarm mes sa ge will be is su ed (op ti on, only if the alarm in di ca ting de vi ce has been ac ti vat ed).

  • Page 26: Con Trol Ler Ssp

    SSPET5 3.3. Con trol ler SSP The set ting for the con vey ing time and the line cle ar time are made via the keys (A1: “chan ge-over” key, A2: “ar row key”) on the front of the con trol sys tem. The va lu es which have been set will be dis play ed on the dis play (B).

  • Page 27: Putting Into Op Er A Tion 26

    SSPET5 4. Putting into op er a tion » This chap ter is in tended for op er at ing per son nel. Pre req ui site for this chap ter is gen eral knowl edge of the op er a - tion of con vey ing sys tems.

  • Page 28: Chec King The Pipe Sys Tem

    SSPET5 4.1. Check ing the pipe sys tem Re move the flex i ble hose from the con nected ma te rial takeup. Close the open end of the hose with your hand. Con nect the unit to mains sup ply by the de vice plug. If the tur bine is op er at ing, your hand must feel the suc tion within few sec onds.

  • Page 29: Ad Justing The Suc Tion Pipes

    SSPET5 4.2. Ad justing the suc tion pipes The suc tion pipes have to be ad justed ex actly to en sure troublefree op er a tion. 1. Set the suc tion pipes to their home po si tion. At home po si tion the in ner pipe of the suc tion pipe pro trudes about 120-160 mm (4.72-6.30 in) from the outer pipe at the top end.

  • Page 30: Set Ting The Con Trol Ler Sse

    SSPET5 4.3. Set ting the con trol ler SSE The fil ling ca pa ci ty of the hop per loa der may not ex ceed the ma te ri al in let. The set ting is in de pen dent of the con vey ing line and the ma - te ri al to be con vey ed.
  • Page 31 SSPET5 Set ting the line cle ar time Press the “ar row key” and the “chan ge-over” key. The line cle ar time which was last se lec ted ap pe ars in the dis play. 0-99 se conds may be set for the line cle ar time. If no line cle ar val ve has been in stal led en ter “0".

  • Page 32: Set Ting The Con Trol Ler Ssp

    SSPET5 4.4. Set ting the con trol ler SSP It is only pos si ble to set the pul se du ra ti on / time in ter val when the unit is not con vey ing any ma te ri al. Set ting the pul se du ra ti on Press the “ar row key”.

  • Page 33: In Iti Al Con Vey Ing Ope Ra Tions

    SSPET5 4.5. In iti al con vey ing ope ra tions Me tal sha vings may be in si de the pipe from cut ting down pi pes into lengths. The - se are pul led du ring the first con vey ing pro cess and col lec ted in the se pa ra tor. This ma te ri al should not be used again.
  • Page 34 SSPET5 The fol lo wing er ror mes sa ges can be dis play ed: “E1" The alarm mes sa ge “E1" is dis play ed when no ma te ri al has been con vey ed du - ring 3 con se cu ti ve con vey ing cy cles. Check that suf fi cient ma te ri al is being con vey ed.

  • Page 35: Alarm Mes Sa Ges Displayed On The Con Trol Ler Ssp

    SSPET5 4.7. Alarm Mes sa ges dis play ed on the con trol ler SSP If a dis tur ban ce oc curs in the unit, an alarm mes sa ge will be is su ed. An “E” ap pe ars in the dis play and an er ror num ber. “E2"...

  • Page 36: Main Te Nance 35

    SSPET5 5. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions.
  • Page 37 SSPET5 Dis con nect the equip ment from mains sup ply be fore start ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all sys tem sec tions of the equip ment be fore car ry ing out any re pair work.

  • Page 38: Main Te Nance In Ter Vals

    SSPET5 5.1. Main te nance in ter vals Daily: Check warn ing signs on equip ment for good leg i bil ity and com plete ness Wee kly: Check the main ta nan ce unit Check ope ra ting pres su re of the plant’s supp ly net work (5-6 bar (72.52-87.02 PSI) sys tem over pres su re) Month ly: Check functi on of the de vi ce plug...

  • Page 39: Ser Vicing The Con Veyor

    SSPET5 5.2. Ser vicing the con veyor » Dis con nect the unit from mains supp ly by the de vi ce plug. De pres su ri ze all sys tem sec tions of the equip ment (only units with ac ti ve clea ning). Dis as sem bly the unit.
  • Page 40 SSPET5 Re mo val Open the ten si on ring (A) and remo ve the hop per loa der lid (B). Open the ten si on ring (C) and re - mo ve clea ning unit (D). Re lea se clam ping de vi ces of the fil ter car trid ges.

  • Page 41: Changing The Seal Ing Ring Of The Out Let Flap

    SSPET5 5.2.2. Changing the seal ing ring of the out let flap Draw the old seal ing ring off the noz zle of the ma te rial out let. In stall the new seal ing ring. As sem bly sea ling ring Ob serve the di rec tion of in stal la tion.

  • Page 42: Ad Justing The Flap Switch

    SSPET5 5.2.3. Ad justing the flap switch Re move the con nect ing plug “flap switch” from the con nec tion hous ing of the hop per. Con nect an ohm me ter to PINS 2 and 3 of the con nect ing plug “flap switch”. Re lease the nuts (A) of the flap switch (B) un til the sup port can be dis placed.

  • Page 43: Re Placing Car Bon Brushes At Tur Bine

    SSPET5 5.3. Re placing car bon brushes at tur bine » This work must be car ried out by qua li fied per son nel only. Dis con nect the unit from mains supp ly by the de vi ce plug be fo re you be gin with works on the con trol ler.
  • Page 44 SSPET5 In stal la tion Mount the brush holder. Mount the cover (G). Mount the tur bine hous ing (F). Mount the screws (E) at the tur bine hous ing. Mount the ground con nec tions (C) and the mains ca ble (D). Mount the lid (B).

  • Page 45: Tech Ni Cal Data 44

    SSPET5 6. Tech ni cal data Ba sic Ver sion • In te grated con trol SSE / SSP • In te grated vac uum pump • Two com po nent valve out put • Parts com ing in con tact with ma te rial are made of stain less steel •...
  • Page 46 SSPET5 Di men si on Sheet Di men sions and data wit hout ob li ga ti on. Di men sions in mm. (in.) Spec i fi ca tions may be sub ject to al te ra tions. Tech ni cal data 45 Download from Www.Somanuals.com.

  • Page 47: Parts List 46

    SSPET5 7. Parts list » This parts list is only for the use of trained per son nel only. All other per sons are not per mit ted to re pair or to change the equip ment. Parts list 46 Download from Www.Somanuals.com.
  • Page 48 SSPET5 SSPET5 Parts list 47 Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 49 SSPET5 SSPET5 Pos. Or der no. Designation 85628 Brush hol der with car bon (brush swit ching off) 83380 Tur bi ne (1200 W) 97556 So lenoid valve 85460 Ven ti la ti on valve 85462 Com pres sed-air container 83080 Con trol ler SSP 83379...

  • Page 50: Ac Ces So Ries

    SSPET5 8. Ac ces so ries _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Ac ces so ries 49...
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