Horizon Fitness SPF-20 Service Manual
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Horizon Fitness SPF-20 Service Manual

Stitcher & folder, fore-edge trimmer
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510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan
Phone:+81-75-934-6700, Fax:+81-75-934-6708, www.horizon.co.jp

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  • Page 1 510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan Phone:+81-75-934-6700, Fax:+81-75-934-6708, www.horizon.co.jp...

  • Page 2: Important Information

    FC-20 Fore-edge Trimmer Important Information This service manual is designed to help your repair and maintenance activity to keep the SPF-20 and FC-20 in good operating condition. Read and understand the instructions in this service manual and perform repair and maintenance.
  • Page 3 Safety Precautions - Read and understand all safety instructions with signal word such as WARNING, and CAUTION. If safety instruc- tions are ignored, personal injury may result. - The repair & maintenance and safety instructions in this manual are valid only when the repair and maintenance is performed according to the procedure in this manual.

  • Page 4: Necessary Tool For Maintenance And Repair

    I. Necessary Tool for Maintenance and Repair Use the following tools for maintenance and repair. 1. Phillips Screw Driver No. 2 2. Screw Driver 6 to 7 mm 3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm 4.

  • Page 5: Handling Precautions For P.c.board And Rom

    III. Handling Precautions for P.C.Board and ROM P.C.Board and ROM can be damaged by humanly imperceptible static electricity. Handle P.C.Board and ROM with following care. Keep P.C.Board in a shield bag. Do not put P.C.Board and ROM on the Acrylic Cover machine, especially on the acrylic cover.

  • Page 6: Table Of Contents

    2-6 Accuracy on Folding ............2-10 2-7 Accuracy on Trimming ..........2-11 2-8 Machine Is Not Operated ..........2-12 2-9 Other Troubles ............... 2-18 2-10 SPF-20 Sensor and Actuator Check Points ....2-19 2-11 When Sensors and Actuator LEDs Indicate Malfunction ........... 2-23...
  • Page 7 3-3 Adjustment In Fold Section .......... 3-21 4. Parts Replacement 3-3-1 Press Roller Gap Adjustment ........3-21 4-1 How to Remove Cover ........... 4-2 3-3-2 Fold Roller Gap Adjustment ........3-22 4-2 Parts Replacement ............4-8 3-3-3 Fold Knife Upper Limit Adjustment ......3-23 4-2-1 Carry Belt Replacement ..........
  • Page 8 5-1 Electrical Parts Layout and Functions ......5-2 6-1 P.C.B. Layout and Functions ........6-2 5-1-1 Motor Layout and Functions ........5-2 6-2 SPF-20 Control P.C.B. QPM-112/QPW-455 ....6-3 5-1-2 Solenoid Layout and Functions ........5-4 6-3 SPF-20 Driver P.C.B. QPW-456 ........6-7 5-1-3 Switch Layout and Functions ........
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  • Page 10: Before You Begin

    1. Before You Begin...

  • Page 11: System Overview

    1-1 System Overview [SPF-20, FC-20] Jog Section Sheets are jogged from four side in this section. Stitch Section Collator Collated sheets are stitched in this section. See Collator Operation Manual. Fold Section Stitched sheets are folded in this section. Delivery Conveyor Booklets are delivered to this section.

  • Page 12: Machine Descriptions

    1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-1 Safety Device and Safety Function Safety Cover 3 The machine can not be operated with this cover open. Safety Cover 1 The machine can not be operated with this cover open. Safety Cover 4 The machine can not be operated with this cover open.
  • Page 13 1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-2 General View Transport Roller Lock Lever Fold Position Adjust Knob Transport Roller Position Adjust Knob This knob is used to adjust the fold position. (The This knob is used to adjust transport roller position according to distance between the fold position and stopper.)
  • Page 14 1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-3 Stitch Section Side/Corner Stitch Stopper Stitch Position Micro-adjust Knob Stitcher This knob is used to correct the stitch position when Wire is cut and bent through 90 degree one of stitches is not aligned with the fold line.
  • Page 15 1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-4 Jog Section Weight Roller This roller feeds sheets transported from the in-feed conveyor section into the jog section. Weights This weights are used to adjust feed roller compression. Tail Jog Plates These plates jog sheets from the leading and tail sides.
  • Page 16 1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-5 Stitch Wire Section Stitch Distance Scale This scale indicates suggested stitch distance. Wire Guides These guides guide wire from coil to stitcher heads. Wire Wire for stitching. Wire Brake This brake prevents wire spool from turning too much.
  • Page 17 1-2 SPF-20 Machine Descriptions [SPF-20] 1-2-6 Fold Section 1-2-7 Delivery Conveyor Section Bypass Section When sheets are not folded, sheets Conveyor Wheels are transported through this section. This wheel hold ejected sheets/booklets. SP F- 20 STITCHE R & FOLDER STITCHE R & FOLDER...
  • Page 18 Stitcher Inching Button This knob is used to inch stitcher heads System Forward Button Collating Start/Stop Button This button is used to move SPF-20 and FC-20 to This button is used to start/stop collating operation. the operation side. Emergency Stop Button System ON/OFF Button This button is used to stop all operation of the whole system.
  • Page 19 Delivery Conveyor Control Panel This delivery conveyor is an Safety Cover 1 Control switches are housed accessory of SPF-20. FC-20 can not be operated with in this section. this cover open. F C - 2 0 F C - 2 0...
  • Page 20 1-3 FC-20 Machine Descriptions [FC-20] 1-3-3 Press Section 1-3-4 In-feed Section Transport Roller This roller transports booklets Guide Holder In-Feed Roller Pressure Adjust Bar before and after trimming. This bar is used to adjust the in-feed roller pressure. The pressure can be adjusted in Press Plate Height Lock three steps.
  • Page 21 Power Lamp Emergency Stop Button This lamp lights when SPF-20 main switch is This button is used to stop all operation of the whole system. Jam Lamp Forward Button This lamp lights when sheet jam occurs This button is used to move FC-20 to in FC-20.

  • Page 22: Troubleshooting

    2. Troubleshooting...

  • Page 23: Sheet Jam Occurs

    - Check that the width between jog guides is appropriate and adjust if not appropriate. Press When SPF-20 is supported by casters, sheets Sheets may not be transported straight to fold section because of frame distortion. - Lift up main body by leveling bolt to...
  • Page 24 2-1 Sheet Jam Occurs 2-1-4 First Transported Sheets Jam All Error Messages Indicated on Display of Inverter Belt drive motor does not drive. Function Causes Error Message Inverter may be stopped because of Momentary Inverter stopped to prevent OC1(in acceleration) undervoltage of input voltage.

  • Page 25: Stitcher Malfunctions

    2-2 Stitcher Malfunctions Alarm lamp lights or power lamp does not Start signal is not output to stitch motor. light on stitch motor driver. - Check that stitch motor start signal from P.C.B. is output to driver by lighten- When torque over a rating is given ing of LED 11 on QPM-112/QPW-455 continuously more than a period of 10 (Refer to “6-2-2”).

  • Page 26: Accuracy On Stitching

    2-3 Accuracy on Stitching (When aberration of the position is narrow) 2-3-1 Wire Bending Is Lenient 2-3-2 Two Sheets Are Not Stitched - Adjust the clincher guide by positioning The position of stitcher head against clincher Accurately guide plate on clincher base. is not appropriate in the sheet delivery The stroke of clincher is not appropriate.
  • Page 27 - Remove wire left in clincher with Parallel Adjustment” and “3-1-3 Jog clincher lever. (Refer to page 5 of opera- The position of stitcher head against clincher Guide Stroke Adjustment (SPF-20 is not appropriate in the sheet delivery tion manual) direction.
  • Page 28 2-3 Accuracy on Stitching 2-3-7 Sheet Are Broken On Stitching 2-3-8 Stitching Position Varies Widely The position of stitcher head against clincher Driving velocity of transport belt is too high. is not appropriate in the sheet delivery When driving velocity of transport belt is too direction.

  • Page 29: Sheets Are Not Jogged Neatly

    2-4 Sheets Are Not Jogged Neatly 2-4-1 Jog Guides Malfunction 2-4-2 Sheet Are Not Jogged Neatly In Jog guide belt malfunctions. Sheet Width Direction Saddle stitch end stopper solenoid is out of - Adjust tension of the belt referring to “3- order.

  • Page 30: Sheets Are Not Folded At All

    2-5 Sheets Are Not Folded at All Jog pushers in fold section are not positioned Fold knife motor malfunctions. properly. When jog pushers are positioned too low, fold - Check that fan of fold knife motor (M02) tail jog sensor (B10) in fold section may detect rotates.

  • Page 31: Accuracy On Folding

    2-6 Accuracy on Folding 2-6-1 Sheet Are Torn In Fold Section 2-6-3 Folding Position Varies Widely 2-6-4 Sheets Are Not Folded Correctly Fold knife height is too low. Transport roller is not positioned Stopper in fold section is not positioned appropriately.

  • Page 32: Accuracy On Trimming

    2-7 Accuracy on Trimming 2-7-1 Sheets Are Trimmed Askew 2-7-2 Knife Falls Down Twice 2-7-3 Metal Powder is Attached to Either of transport belts in trim section slips. Continuously Sheets Sheet are not transported because either of Actuator of trim section set present sensor Press plate is touched by upper knife.

  • Page 33: Machine Is Not Operated

    2-8 Machine Is Not Operated 2-8-1 Machine Is Not Operated At All Alarm lamp lights or power lamp does not light on stitcher motor driver. MOTOR DRIVER Power Lamp When torque over a rating is given continuously more than a period of 10 seconds or when driver is overheated (more POWER Alarm Lamp...
  • Page 34 2-8 Machine Is Not Operated Alarm lamp lights or power lamp does not CAUSE 1 : Operation in Overloading light on trim kinfe motor driver in trim section. MOTOR DRIVER Power Lamp Torque over a rating is given continuously more than a period of a couple of seconds. - When alarm lamp lights on driver, clarify Alarm Lamp POWER...
  • Page 35 2-8 Machine Is Not Operated CAUSE 3 : Overvoltage by Regeneration CAUSE 5 : Unususal Current CAUSE 7 : Pole Sensor Error Overvoltage by regeneration is applied to Unusual current is caused by short on Unusual output signal of hole IC for internal circuit of the driver.
  • Page 36 P.C.B. (QPM-112/QPW-455) Power Supply and Other Electrical Parts power and regulator may be broken or breakers referring to step 1 to 3 in “5-3-3 SPF-20 Layout”.) (Q04, 05, 08, 09) may be tripped. Regulator Voltage Adjustment”.
  • Page 37 2-8 Machine Is Not Operated Circuit breakers (Q01, Q02, Q03) are tripped . 2-8-2 Motor Stops during Operation - Refer to “2-8-1 Machine Is Not Operated At Jam lamp lights. All”. - Check the items mentioned below. 1. Jam lamp lights on operation panel.
  • Page 38 2-8 Machine Is Not Operated Relays (K01, K02) malfunction (Confined in 2-8-3 Motor Does Not Run 2-8-4 Motor Does Not Run Leaving SPF-20 only). Inverter has an error. Knife Down Breakers (Q01, Q02) for knife motor in trim - Press system ON/OFF button on operation - Check that LU (Undervoltage of input section are tripped.

  • Page 39: Other Troubles

    2-9 Other Troubles 2-9-1 Stopper Does Not Raise After 2-9-2 Transport Belt Deviates 2-9-3 Trim Knife Does Not Come Transport belt is in contact with belt plate Sheet Passage Down Automatically tightly. Cords of end stopper photo sensor (B09, B12) Trim section set present sensor (B05) does When small size sheet is transported, belt is are disconnected.

  • Page 40: Sensor And Actuator Check Points

    2-10 SPF-20 Sensor and Actuator Check Points [SPF-20] LED Layout Item Code P.C.B. Name P.C.B. Code Parts Book Note (refer to) Layout Cable from collator is connected. X142 Control P.C.B. QPM-112/QPW-455 LED 26 6-2-1 Fig.34-5 Lights when cable is connected.
  • Page 41 2-10 SPF-20 Sensor and Actuator Check Points [SPF-20] LED Layout Parts I t e m C o d e P.C.B. Name P.C.B. Code N o t e (refer to) Layout B o o k Breaker Alarm Contact and Emergency Stop Relay Lights in normal, lights-out in case of Control P.C.B.
  • Page 42 6 2 Signal is output to pick belt position detector 2. Driver P.C.B. QPW-456 LED2 6-3-1 Fig.20-24 6 3 Side stitch mode signal is input from SPF-20. Control P.C.B. QPM-113/QPW-454 6-4-1 6 4 Emergency stop signal is input from SPF-20. Control P.C.B. QPM-113/QPW-454 6-4-1 6 5 Motor ON signal is input from SPF-20.
  • Page 43 FA17 6-4-1 Fig.7-25 7 6 Knife Cover Switch Control P.C.B. QPM-113/QPW-454 FA18 6-4-1 Fig.1-4 7 7 Emergency stop signal is output to SPF-20. Control P.C.B. QPM-113/QPW-454 LED2 6-4-1 7 8 Signal is output to jam lamp. Control P.C.B. QPM-113/QPW-454 LED3 6-4-1 Fig.10-14...

  • Page 44: When Sensors And Actuator Leds Indicate Malfunction

    2-11 When Sensors and Actuator LEDs Indicate Malfunction If LEDs on P.C.B. indicate parts mal- Check sensor and actuator themselves. functions, these parts do not always malfunction. Check the following points. Check correct voltage is loaded to each sensor and actuator. (In regard to the 1 Sensor and actuator are firmly connected correct voltage, refer to “2-10 to connector.
  • Page 45 This page intentionally left blank. 2-24...

  • Page 46: Adjustment

    3. Adjustment...

  • Page 47: Adjustment In Jog Section

    3-1 Adjustment In Jog Section [SPF-20] 3-1-1 Carry Belt Timing Adjustment Pusher Plate When pusher plate of carry belt is positioned right above pulley at left, the middle of hole of Photo Carry Belt Sensor B detection plate is positioned in the optic axis of photoelectric sensor.

  • Page 48: Jog Guide Parallel Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-2 Jog Guide Parallel Adjustment Adjust distance between jog guide F and R so Adjust saddle stitch end stopper so that that B1 is equal to B2 within the range of 0 to the gap between stopper and sheet is 0.5 mm as shown in the drawing at right.

  • Page 49: Jog Guide Stroke Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-3 Jog Guide Stroke Adjustment ± Jog Guide Fix clamp mount so that jog guide adjust Check that jog guide stroke is 3 0.3 mm. Jog Guide Adjust Knob knob can be turned throughout smoothly.

  • Page 50: Side Stitch End Stopper Solenoid Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-4 Side Stitch End Stopper Solenoid Adjustment Check that distance between side stitch end Side Stitch End Stopper ± Side Stitch End stopper and clincher guide plate is 27.5 Stopper mm when the stopper is raised by lifting up plunger.

  • Page 51: Saddle Stitch End Stopper Solenoid Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-5 Saddle Stitch End Stopper Solenoid Adjustment Check that vertical part of saddle stitch end Close safety cover (L). ± stopper against slide base is tilted less than Scale Less than ± 3 mm Turn on power switch.

  • Page 52: Belt Clutch (Y22) Gap Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-6 Belt Clutch (Y22) Gap Adjustment Check that the gap between rotor and arma- ± Idle Pulley ture of clutch pulley assy. is 0.2 0.05 mm. Turn off power switch. Thrust Ring Remove front cover. (Refer to “4-1 How to Remove Cover”.)
  • Page 53 3-1 Adjustment In Jog Section [SPF-20] Attach clutch and brake in the reverse order of removal. - Check that bar has a play in hole of support - Insert thrust ring into C.B. shaft considering plate after inserting bar into the hole.

  • Page 54: In-Feeder Drive Belt Tension Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-7 In-Feeder Drive Belt Tension Adjustment Check that the belt is bent by 9 to 10 mm when the arrow part is pushed with 500 gf strength. In-Feeder Drive Belt Position stitcher unit in left end.

  • Page 55: Entrance Belt Tension Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-8 Entrance Belt Tension Adjustment Check that the belt is bent by 6 to 8 mm when the arrow part is pushed with 500 gf strength. Turn off power switch. Weights Entrance Belt Lift up 2 weights.

  • Page 56: Jog Guide Move Timing Belt Tension Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-9 Jog Guide Move Timing Belt Tension Adjustment Check that the timing belt is bent by 8 to 10 mm when the arrow part is pushed with 500 gf strength after width of jog guide is set up 350 Slide Block mm of maximum on saddle stitch mode.

  • Page 57: Jog Guide Stroke Belt Tension Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-10 Jog Guide Stroke Belt Tension Adjustment Check that the belt is bent by 4 to 6 mm when the arrow part is pushed with 500 gf strength. Jog Guide Stroke Belt Turn off power switch.

  • Page 58: Carry Belt Tension Adjustment

    3-1 Adjustment In Jog Section [SPF-20] 3-1-11 Carry Belt Tension Adjustment Check that timing pulley shaft is positioned in [Rear Side] [Front Side] the middle of the hole on the frame of both Timing Pulley front side and rear side.

  • Page 59: Adjustment In Stitch Section

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-1 Stitcher Unit Tilt Adjustment Check stitch position on the booklet stitched NOTE actually. - After performing stitcher unit tilt adjustment, adjust so that both staples are on folded line of sheet. [Adjust with stitch position microadjust...
  • Page 60 3-2 Adjustment In Stitch Section [SPF-20] 3-2-1 Stitcher Unit Tilt Adjustment Stitch Position Adjust Knob [Adjust by sliding stitcher unit after Lever loosening fix bolts] SP F- 20 Fix stitch position adjust knob with lever. STITCH ER & FOLDE STITCH ER & FOLDE...

  • Page 61: Stitcher Head Distance Adjustment

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-2 Stitcher Head Distance Adjustment (Check) Stitcher Head (Adjust) Check alignment with scale that differ- Turn off power switch. ence between face A of stitcher head and face B of clincher is less than 0.5 mm.

  • Page 62: Clincher Adjustment

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-3 Clincher Adjustment Check that difference between distance A and B is less than 1 mm as shown in the drawing at right. Turn off power switch. Open safety cover (F). Clincher Side Frame Loosen lock screws of either clincher or both and adjust clincher position.

  • Page 63: Stitcher Stop Position Adjustment

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-4 Stitcher Stop Position Adjustment Press stitch inching button until stitcher stops and check that crank pin is positioned at upper ± dead point with difference in the range of mm by measuring with the eye.

  • Page 64: Stitcher Stroke Adjustment

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-5 Stitcher Stroke Adjustment Check that the length between the slide base Press stitcher inching button to position (*1) and drive bar is 76.2 mm when the drive bar the drive bar at the upper limit.

  • Page 65: Stitch Distance Timing Belt Tension Adjustment

    3-2 Adjustment In Stitch Section [SPF-20] 3-2-6 Stitch Distance Timing Belt Tension Adjustment Check that the belt is bent by 13 to 15 mm when the arrow part is pushed with 500 gf Bearing strength. Turn off power switch. Remove ST side cover (F). (Refer to “4-1 How to Remove Cover”.)

  • Page 66: Adjustment In Fold Section

    3-3 Adjustment In Fold Section [SPF-20] 3-3-1 Press Roller Gap Adjustment Lock Nut (Check) Set Screw Check projecting length of set screws are equal each other on both side. Follower Press Roller Check that follower press roller is rotated when rotating drive press roller.

  • Page 67: Fold Roller Gap Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-2 Fold Roller Gap Adjustment Fold Roller Gap Adjust Lever Check that gap between fold rollers is equal on both side after adjusting the gap to minimum Set Screw with fold roller gap adjust lever.

  • Page 68: Fold Knife Upper Limit Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-3 Fold Knife Upper Limit Adjustment Check that gap A between fold rollers and fold Remove rear cover and position fold knife knife is 2 mm when fold knife is positioned at in the upper limit by rotating crank of upper limit after adjusting the gap to maxi- knife motor through window on frame.

  • Page 69: Fold Knife Against Roller Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-4 Fold Knife Against Roller Adjustment Check that visible gaps A, B are provided Turn off power switch. Remove rear cover and position fold knife between fold rollers and fold knife, moreover, in the upper limit by rotating crank of A is equal to B.
  • Page 70 3-3 Adjustment In Fold Section [SPF-20] Set Screw Check that visible gaps A, B are provided between fold rollers and fold knife, more- over, A is equal to B. - If adjustment is necessary, adjust project- ing length of set screw so that gap A is equal to B.

  • Page 71: Fold / Non-Fold Solenoid Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-5 Fold / Non-Fold Solenoid Adjustment Check that gap betweeen gate and guide plate is about 5 mm. Guide Plate Gate Turn off power switch. Transport Guide Plate (R) Remove front cover. (Refer to “4-1 How to Remove Cover”.)

  • Page 72: Fold Jog Finger Solenoid Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-6 Fold Jog Finger Solenoid Adjustment Solenoid Mount Check that a gap within a range of 0 to 0.5 mm is provided between nut and washer around plunger when touching slide block to stop spacer.

  • Page 73: Bypass Section Transport Belt Tension Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-7 Bypass Section Transport Belt Tension Adjustment Bypass Section Transport Belt Check that the belt is bent by 5 to 7 mm when the arrow part is pushed with 500 gf strength. Tension Adjust Screw Turn off power switch.

  • Page 74: Fold Section Drive Belt Tension Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-8 Fold Section Drive Belt Tension Adjustment Check that the belt is bent by 7 to 9 mm when the arrow part is pusher with 500 gf strength. Turn off power switch. Pulley A Remove rear cover.

  • Page 75: Transport Roller Timing Belt Tension Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-9 Transport Roller Timing Belt Tension Adjustment Check that block is aligned with bar end. Transport Roller Turn off power switch. Timing Belt Lift up bypass section. Block Fix block with fix screw so that block is Alignment aligned with bar end.

  • Page 76: Fold Roller Timing Belt Tension Adjustment

    3-3 Adjustment In Fold Section [SPF-20] 3-3-10 Fold Roller Timing Belt Tension Adjustment Check that the belt is bent by 7 to 8 mm when Timing Idle Pulley E the middle of belt between pulley C and pulley D is pushed with 500 gf strength after adjust- ing the fold roller gap to minimum with fold roller gap adjust lever.

  • Page 77: Adjustment In Trim Section

    3-4 Adjustment In Trim Section [FC-20] 3-4-1 Trim Knife and Stopper Parallel Adjustment Check trimming accuracy on the booklet trimmed actually. Screw Shaft Turn off power switch. Loosen a pulley. (1 fix screw) Adjust tilt of stopper by turning screw Upper Block shaft with hand.

  • Page 78: Guide Plate Solenoid Adjustment

    3-4 Adjustment In Trim Section [FC-20] 3-4-2 Guide Plate Solenoid Adjustment Check that clearance between guide plate and Clearance 2 to 3 mm lower cutter is within a range of 2 to 3 mm when guide plate solenoid is activated. Turn off power switch.

  • Page 79: Stopper Adjustment

    1. Clearance A is within a range of 0.2 to plate height adjust knob. And then check the Press system ON/OFF button in SPF-20. 0.3 mm. following items below. 2. Clearance B is less than 0.1 mm.

  • Page 80: Trim Knife Stop Position Adjustment

    - Fix sensor ring being in contact with snap ring. Bearing Sensor Ring Turn on power switch. Lever A Couple of Screws Plate [View to Arrow Press system ON/OFF button in SPF-20. Link Block Direction] - FC-20 belt motor stops and upper block stops in upper position. 3-35...

  • Page 81: Transport Belt Clutch Gap Adjustment

    3-4 Adjustment In Trim Section [FC-20] 3-4-5 Transport Belt Clutch Gap Adjustment Measure a gap between spacer and clutch Measure a gap between spacer and clutch with thickness gauge. with thickness gauge. Adjust with shims ± so that the gap is 0.2 ± 0.05 mm. - The correct gap is 0.2 0.05 mm.

  • Page 82: Drive Belt Tension Adjustment

    3-4 Adjustment In Trim Section [FC-20] 3-4-6 Drive Belt Tension Adjustment Check that the belt is bent by 9 to 11 mm when the arrow part is pushed with 500 gf strength. Idle Pulley Drive Belt Turn off power switch. Remove rear, front and left cover.

  • Page 83: Transport Belt Tension Adjustment

    3-4 Adjustment In Trim Section [FC-20] 3-4-7 Transport Belt Tension Adjustment Check that the belt is bent by 2 to 4 mm when the arrow part is pushed with 500 gf strength. Turn off power switch. Remove rear, front and left cover. (Refer to “4-1 How to Remove Cover”.) Adjust tension by positioning idle shaft so that the belt is bent by 2 to 4 mm when the...

  • Page 84: Parts Replacement

    4. Parts Replacement...

  • Page 85: How To Remove Cover

    IF Front Cover 4 Fix Screws NOTE - When IF front cover can not be removed because SPF-20 front cover is in contact with IF cover, loosen fix screws of SPF-20 front cover (Refer to next page). IF Front Cover...
  • Page 86 4-1 How to Remove Cover [SPF-20] 4-1-2 SPF-20 Main Unit Cover Side Cover(F) Front Cover Remove adjust knobs B, C, E, G and I. SP F- 20 STITCH ER & FOLDE STITCH ER & FOLDE NOTE - When removing adjust knob G and I, memo- rize the present points.
  • Page 87 4-1 How to Remove Cover [SPF-20] Rear Cover 8 Fix Screws Rear Cover Side Cover (R) Left Cover 4 Fix Screws Left Chassis Plate Side Cover (F) Remove front and rear cover. Remove left chassis plate.(6 Fix Screws) Lock Lever...
  • Page 88 4-1 How to Remove Cover [SPF-20] 4-1-3 Conveyor Cover Conveyor Cover 4 Fix Screws Conveyor Cover...
  • Page 89 4-1 How to Remove Cover [FC-20] 4-1-4 Trim Section (FC-20) Cover Front Cover Remove entrance section cover. (2 Fix Screws) Right Lower Cover Entrance Section Remove front cover. (6 Fix Screws) Cover Right Lower Cover Remove trimmings box. Front Cover Remove right lower cover.
  • Page 90 4-1 How to Remove Cover [FC-20] Rear Cover Entrance Section Cover Remove entrance section cover. (2 Fix Rear Cover Screws) Remove rear cover. (5 Fix Screws) Left Lower Cover 4 Fix Screws Delivery Section Cover 4 Fix Screws Delivery Section Cover Left Lower Cover...

  • Page 91: Parts Replacement

    4-2 Parts Replacement [SPF-20] 4-2-1 Carry Belt Replacement (Removal) Boss Drive Timing Remove carry belt after cutting the belt. Pulley Shaft Carry Belt (Attachment) Turn off power switch. Drive Timing Pulley Remove front and rear cover. (Refer to “4-1 How to Remove Cover”.) Boss Remove jog guide.
  • Page 92 4-2 Parts Replacement [SPF-20] Apply carry belt to jog guide move timing Apply carry belt to side stitch end stopper Tension Timing belt and slide shaft in section B. in section C. Adjust Plate Pulley a. Remove jog guide move timing belt by a.
  • Page 93 4-2 Parts Replacement [SPF-20] Cross carry belt over pulley shaft(L) and Timing Pulley (L) follower timing pulley shaft in section Bracket (L) a. Remove lock lever and spacer. Pulley Shaft (L) b. Remove adjust knob, disc and snap ring. c. Remove fix screw of bracket(L).
  • Page 94 4-2 Parts Replacement [SPF-20] f. Remove connector of saddle stitch end stopper home position proximity switch and pass carry belt through clearance provided by sliding pulley shaft (L) to anti-operation side. g. Remove guide plate and guide block on operation side.

  • Page 95: Clincher Replacement

    4-2 Parts Replacement [SPF-20] 4-2-2 Clincher Replacement Turn off power switch. Open safety cover (R). Replace clincher (2 fix screws). Clincher NOTE - Refer to “3-2-3 Clincher Adjustment” for regarding clincher fix position. Fix Screw 4-12...

  • Page 96: Fold Knife Replacement

    4-2 Parts Replacement [SPF-20] 4-2-3 Fold Knife Replacement WARNING Fold Knife - Wear leather groves on your hands when handling knife. Otherwise sharp Fix Screw knife can cause severe personal injury. Fold Knife Holder Turn off power switch. Remove rear cover. (Refer to “4-1 How to Remove Cover”.)

  • Page 97: Fold Roller Replacement

    4-2 Parts Replacement [SPF-20] 4-2-4 Fold Roller Replacement Remove fold roller timing belt by loosen- (Replacement of Both Fold Rollers) (Replacement of Both Fold Rollers) ing idle pulley. Turn off power switch. Turn off power switch. Idle Pulley Fold Roller Timing Remove front and rear cover.

  • Page 98: Cut Knife Replacement

    4-2-5 Cut Knife Replacement WARNING - Wear leather groves on your hands when handling knife. Otherwise sharp knife can cause severe personal injury. - Turn off power switch of SPF-20 be- fore replacing knife. Air Hose Fix Bolts (Upper Knife) Turn off power switch.
  • Page 99 Otherwise sharp move smoothly. knife can cause severe personal injury. Fix Screws - Turn off power switch of SPF-20 be- fore replacing knife. Remove upper knife referring to “4-2-5 Fold Knife Replacement - Upper Knife. Remove guide plate (2 fix screws).

  • Page 100: Inverter Replacement

    Wire referring to the drawing at right. Refer to the next page for the wiring of the inverter installed on the SPF-20 S/N 026001 or above. Set up inverter after turning on power switch. (Refer to following page.)
  • Page 101 4-2 Parts Replacement [SPF-20] Wiring for SPF-20 is applicable to S/N026001 or above To Circuit Protecter Q06-2 To Circuit Protecter Q07-2 L3/T P1 L1/R L2/S Input To Operation Panel R03-3 To Operation Panel R03-2 To Operation Panel R03-1 To Controll P.C.B QPM-112/QPW-455 CON10...
  • Page 102 4-2 Parts Replacement [SPF-20] 4-2-6 Inverter Replacement Indication (Inverter Initial Set Up) on Monitor Display Panel Turn on power switch and check that the Program Key 60.0 (Blink) figure indicated on display blicks. RESET FUNK STOP DATA Check that indication on monitor is varied Function Key 60.0 (Blink)
  • Page 103 4-2 Parts Replacement [SPF-20] Set Figure List ( ) shows the value of the inverter setting on SPF-20 S/N 026001 or above. Intial Figure Set Figure Code Initial Figure Set Figure Code Code Initial Figure Set Figure 100(0) 50(5) F 12...

  • Page 104: Stitch Motor Driver Replacement

    4-2 Parts Replacement [SPF-20] 4-2-7 Stitch Motor Driver Replacement Turn off power switch. SPF-20 Remove front cover. (Refer to “4-1 How to Remove Cover”.) Motor Driver Single Stitch Remove wiring and driver main body. Speed Adjust (Main body 2 fix screws)
  • Page 105 4-2 Parts Replacement [SPF-20] Turn on power switch. Measure stitch cycle time by pressing stitcher inching button and adjust with VR1 on QPM-112/QPW-455 so that the stitch cycle time is 1.4 to 1.6 sec. NOTE - Stitch cycle time is reduced with turning the volume (VR1) clockwise.

  • Page 106: Trim Knife Motor Driver Replacement

    4-2 Parts Replacement [FC-20] 4-2-8 Trim Knife Motor Driver Replacement Turn off power switch. Remove front cover of FC-20. (Refer to “4-1 How to Remove Cover”.) Remove wire and driver main body. Attach new driver main body and wire as shown in the drawing at right.

  • Page 107: In-Feed Drive Belt Replacement

    Turn off power switch. Remove IF-rear cover of FC-20. (Refer to “4-1 How to Remove Cover”.) Window Remove rear cover of SPF-20. (Refer to “4-1 How to Remove Cover”.) Loosen idle pulley shaft assy. through Idle Pulley window on rear frame and replace belt.

  • Page 108: Entrance Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-10 Entrance Belt Replacement Turn off power switch. Adjust tension of entrance belt. (Refer to “3-1-8 Entrance Belt Tension Adjust- ment”.) Remove front and rear cover. (Refer to “4-1 How to Remove Cover”.) Attach the parts in the reverse order of removal.

  • Page 109: Jog Guide Move Timing Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-11 Jog Guide Move Timing Belt Replacement Jog Guides Turn off power switch. Remove front and rear cover. (Refer to “4-1 How to Remove Cover”.) Loosen 2 fix screws of tension adjust plate to release tension.

  • Page 110: Jog Guide Stroke Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-12 Jog Guide Stroke Belt Replacement Turn off power switch. Fix Screw of Motor Jog Guide Stroke Belt Remove front cover. (Refer to “4-1 How to Remove Cover”.) Loosen 4 fix screws of motor and replace belt.

  • Page 111: Stitch Distance Timing Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-13 Stitch Distance Timing Belt Replacement Turn off power switch. Remove front cover and ST side cover (F). (Refer to “4-1 How to Remove Cover”.) Move stitcher unit to position that stitch Stitch Distance distance timing belt can be accessed Timing Belt through opening on front frame.

  • Page 112: Bypass Section Transport Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-14 Bypass Section Transport Belt Replacement [Rear Side] [Bypass Section] Pulley A Turn off power switch. Pulley B Upper Guide Unit Remove front and rear cover. (Refer to “4-1 How to Remove Cover”.) Shaft Release tension of fold section drive belt by loosening fix screw of pulley A.

  • Page 113: Fold Section Drive Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-15 Fold Section Drive Belt Replacement Turn off power switch. Pulley A Remove rear cover. (Refer to “4-1 How to Remove Cover”.) Release tension of fold section drive belt by loosening fix screw of pulley A.

  • Page 114: Transport Roller Timing Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-16 Transport Roller Timing Belt Replacement Turn off power switch. Chain Remove springs of follower press roller. Sprocket Spring Follower Press Roller Fulcrum Shaft [Operation Side] Remove front and rear cover. (Refer to “4-1 How to Remove Cover”.) Remove chain and sprocket on operation side.
  • Page 115 4-2 Parts Replacement [SPF-20] Loosen stop ring and remove bush. Pull out fulcrum shaft as far as timing pulley to arrow direction. Remove fulcrum shaft with press roller and transport roller. Replace timing belt. Remove 6 snap rings and 4 thrust rings.
  • Page 116 4-2 Parts Replacement [SPF-20] Restore the fulcrum shaft. Attach fulcrum shaft with press roller and transport roller. Attach pulley shaft and belt plate to Attach 6 snap rings and 4 thrust rings. original position. Attach bush and fix it with stop ring.

  • Page 117: Fold Roller Timing Belt Replacement

    4-2 Parts Replacement [SPF-20] 4-2-17 Fold Roller Timing Belt Replacement Turn off power switch. Fold Roller Timing Belt Idle Timing Pulley Remove front cover. (Refer to “4-1 How to Remove Cover”.) Loosen idle timing pulley and replace fold roller timing belt.

  • Page 118: Drive Belt Replacement

    4-2 Parts Replacement [FC-20] 4-2-18 FC-20 Drive Belt Replacement Idle Pulley Turn off power switch. Drive Belt Remove FC-20 front, rear and left cover. (Refer to “4-1 How to Remove Cover”.) Loosen idle pulley and replace drive belt. Adjust tension referring to “3-4-6 Drive Belt Tension Adjustment”.

  • Page 119: Transport Belt Replacement

    4-2 Parts Replacement [FC-20] 4-2-19 Transport Belt Replacement Idle Pulley Drive Belt Turn off power switch. Remove FC-20 front, rear and left cover. (Refer to “4-1 How to Remove Cover”.) Loosen idle pulley and remove drive belt. Remove belt roller shaft, idle shaft and press table and replace transport belt.

  • Page 120: Electrical Parts Description

    5. Electrical Parts Description...

  • Page 121: Motor Layout And Functions

    5-1 Electrical Parts Layout and Functions [SPF-20] 5-1-1 Motor Layout and Functions SPF-20 Code Name Parts Book Fold Knife Motor Fig.29-32 Main Motor Fig.4-12 Stitch Motor Fig.15-28 System Move Motor Fig.3-1 Side Jog Torque Motor Fig.10-32 Conveyor Motor Fig.33-24...
  • Page 122 5-1 Electrical Parts Layout and Functions [FC-20] FC-20 Code Name Parts Book Remarks Trim Knife Motor Fig.7-1 Base Motor Fig.3-3 M130 Fig.10-3 S/N 018899 or below Blower Motor Fig.10-37 S/N 019001 or above M130 Belt Motor Fig.9-5...

  • Page 123: Solenoid Layout And Functions

    5-1 Electrical Parts Layout and Functions [SPF-20, FC-20] 5-1-2 Solenoid Layout and Functions SPF-20 Code Name Parts Book Carry Belt Brake Fig.20-6 Belt Clutch Fig.20-13 Fold Knife Motor Gear Head Fig.29-31 Sheet End Jog Solenoid Fig.-9-23 Side Stitch End Stopper Solenoid Fig.14-18...

  • Page 124: Switch Layout And Functions

    5-1 Electrical Parts Layout and Functions [SPF-20, FC-20] 5-1-3 Switch Layout and Functions SPF-20 Code Nmae Parts Book System ON/OFF Button Fig.34-28 Collating Start/Stop Button Fig.34-28 Emergency Stop Button Fig.34-29 System Backward Button Fig.34-28 System Forward Button Fig.34-28 Operation Mode Select Switch Fig.34-30...

  • Page 125: Sensor And Proximity Switch Layout And Functions

    5-1 Electrical Parts Layout and Functions [SPF-20] 5-1-4 Sensor and Proximity Switch Layout and Functions SPF-20 Code Name Parts Book Base Motor Forward Proximity Switch Fig.3-22 Base Motor Backward Proximity Switch Fig.3-19 Stitcher Stop Position Proximity Switch Fig.17-19 Set Present Proximity Switch Fig.7-10...
  • Page 126 5-1 Electrical Parts Layout and Functions [FC-20] FC-20 Code Name Parts Book System Forward Limit Proximity Switch Fig.3-19 System Backward Limit Proximity Switch Fig.3-19 Trim Section Entrance Proximity Switch Fig.5-18 Knife Stop Position Proximity Switch Fig.7-25 Trim Section Set Present Sensor Fig.8-49...

  • Page 127: Power Supply And Other Electrical Parts Layout

    5-1 Electrical Parts Layout and Functions [SPF-20] 5-1-5 P.C.B. Power Supply and Other Electrical Parts Layout SPF-20 QPM-112/QPW-455 RE26 QPM-112/QPW-455 QPW-456 CR01...
  • Page 128 5-1 Electrical Parts Layout and Functions [SPF-20] SPF-20 Code Name Parts Book Remarks FC-20 Belt Motor Breaker Fig.34-45 Fold Knife Motor Breaker Fig.34-45 Main Motor Breaker Fig.34-44 Inverter and Circuit Protector Fig.34-43 Inverter and Circuit Protector Fig.34-43 Stitch Motor Driver and FC-20 Circuit Protector Fig.34-43...
  • Page 129 5-1 Electrical Parts Layout and Functions [FC-20] FC-20 Code Name Parts Book Remarks Jam LED Fig.10-14 Power LED Fig.10-14 Resetable Total Counter Fig.10-11 Non-Resetable Total Counter Fig.10-10 Preset Counter Fig.10-8 Optional Part QPM-113/QPW-454 Knife Motor Driver Power Supply Fig.10-25 Transformer Primary Side Circuit Protector Blower, Base Motor Protector Fig.10-25...

  • Page 130: Sensor Description And Function Check

    5-2 Sensor Description and Function Check [SPF-20] 5-2-1 Fold Delay Time Proximity Switch (B11) Proximity Switch Position Adjustment Function Position disc with slipping chain from Interval between transported sheets is selected sprocket so that distance between corner Set up fold position adjust knob to largest according to sheet size by this sensor.

  • Page 131: In-Feed Jam Sensor (B08)

    5-2 Sensor Description and Function Check [SPF-20] 5-2-2 In-feed Jam Sensor (B08) Function Weight In-feed Jam This sensor recognizes sheet jam when sensor Sensor plate is stopped rotating under roller due to sheet jam. Function Check Check that system stops and jam lamp lights when sensor plate is stopped by lifting weight with in-feed jam sensor.

  • Page 132: Base Motor Fwd, Bwd Proximity Switch (B01, B02)

    NOTE Press system forward button on operation Movable - Motor may be locked because of malfunction Range panel of SPF-20. of proximity switch or mechanical limitation. Therefore, move main body little by little. (SPF-20 Operation Panel) Front Cover...

  • Page 133: Trim Section Entrance Proximity Switch (B03)

    - Keep hands and fingers off any moving parts like belt. Otherwise personal injury Sensor may result. Plate Press system ON/OFF button on operation panel of SPF-20 to run transport section of FC-20. (SPF-20 Operation Panel) Table System ON/OFF Button...

  • Page 134: Trim Section Set Present Sensor (B05)

    Otherwise personal injury button on operation panel. may result. System ON/OFF Button Trim Section Set Present Sensor (B05) Press system ON/OFF button on operation panel of SPF-20 to run transport section of FC-20. (SPF-20 Actuator Operation Panel) System ON/OFF Button...

  • Page 135: Set Present Proximity Switch (B04)

    - If the timing is not proper, check whether delivery of collated sheets into stitch section. proximity switch detects actuator twice due to And stitching and folding also as to SPF-20 are chatterring or not. If proximity switch detects (SPF-20...

  • Page 136: Other Electrical Parts Adjustment

    0.5 to 1 mm as shown in the drawing below. In-feed Cover Switch (S15) SPF-20/ Main Body Check Check that limit switch is vertical against plane of cam, moreover, the clearance between cam and limit switch is within a range of 0.5 to 1 mm...
  • Page 137 5-3 Other Electrical Parts Adjustment [SPF-20] Stitch Section Cover Switch (L) (S13) Fold Section Cover Switch (S14) Check Check Check that a clearance between left side frame and limit switch is pro- Check that the limit switch is positioned under cam shaft, moreover, the vided by 5 mm, moreover, the limit switch is vertical against plane of clearance between upper frame and limit switch is within a range of 0.5...
  • Page 138 5-3 Other Electrical Parts Adjustment [FC-20] Knife Cover Switch (S10) FC-20 Main Body Check Check that limit switch is switched off when a clearance between Knife Cover upper frame and knife cover is provided within a range of 10 to 30 Knife Cover 10 to 30mm Limit Switch...

  • Page 139: Regulator Voltage Adjustment

    5-3 Other Electrical Parts Adjustment [FC-20] 5-3-2 FC-20 Regulator Voltage Adjustment WARNING - Keep hands and fingers off other QPM-113/QPW-454 electrical parts. Otherwise high voltage can cause personal injury. Check Check that voltage between TP1 (+5V) and TP2 (0V=GND) on FC-20 control P.C.B. QPM-113/QPW-454 is within a range of DC TP1 (+5V) (0V=GND)
  • Page 140 Otherwise high voltage can cause personal injury. Check Check that voltage between TP1 (+5V) and TP2 (0V=GND) on SPF-20 control P.C.B. QPM-112/QPW-455 is within a range of DC 5.15 volts to 5.20 volts when turning on power switch.
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  • Page 142: And Wiring / Circuit Diagram

    6. P.C.B. and Wiring / Circuit Diagram...

  • Page 143: Layout And Functions

    6-1 P.C.B. Layout and Functions [SPF-20, FC-20] Control P.C.B. QPM-113/QPW-454 Controls Trim Section FC-20. Control P.C.B. Driver P.C.B. QPM-112/QPW-455 QPW-456 Controls whole SPF-20. Receives signal from control P.C.B. and controls clutches, brakes and solenoids.
  • Page 144 [SPF-20] 6-2 SPF-20 Control P.C.B. QPM-112/QPW-455 [Control P.C.B.] 6-2-1 LED, FA, DSW, VR Layout LED5 LED18 LED6 FA18 FA17 LED19 LED26 LED7 LED20 FA20 FA19 LED8 LED21 FA22 FA21 LED9 FA24 FA23 LED22 LED10 LED23 LED11 LED24 LED12 LED25 FA10...
  • Page 145 6-2 SPF-20 Control P.C.B. QPM-112/QPW-455 [SPF-20] [Control P.C.B.] Element No. Code. Input Element No. Code. Output LED 26 X142 Cable from collator is connected. LED 1 Stitching Delay Time Up Function FA 1 Collating Start/Stop Button LED 2 Not Used...
  • Page 146 6-2 SPF-20 Control P.C.B. QPM-112/QPW-455 [SPF-20] [Control P.C.B.] 6-2-2 Connector Layout # [ ] shows the terminal of the inverter setting on the SPF-20 (from S/N 025999) SPF-20 Metal Connector Inverter ( 36 ) X146(22) (18) Stitcher Stop Carry Belt and Fold Knife Emergency Stop Position Proximity SW.
  • Page 147 6-2 SPF-20 Control P.C.B. QPM-112/QPW-455 [SPF-20] [Control P.C.B.] Cover Limit SW. Fold Section Cover Stitch Section Cover (R) Stitch Section Cover (L) Emergency Stop SW. System BWD Button System FWD Button VAC. In-feed Conveyor Jog Guide Motor QPM-112/QPW-455 Stitching Delay VAC.

  • Page 148: Driver P.c.b. Qpw-456

    [SPF-20] 6-3 SPF-20 Driver P.C.B. QPW-456 [Driver P.C.B.] 6-3-1 LED, FA Layout LED1 LED2 QPW-456 FA10 FA11 FA12 Outout Element No. Input Element No. Code Code FA 1 Fold Knife Stop Position Proximity Switch LED 1 Pick Belt Position Detector 1.
  • Page 149 [SPF-20] 6-3 SPF-20 Driver P.C.B. QPW-456 [Driver P.C.B.] 6-3-2 Connector Layout (SPF-20) ETG-256B CON1 (31) CON5 240V (21) 0V2A Carry Belt Position 21V2A B 06 SIG B06 Detector 1 21V5A 230V (20) 21V5A Carry Belt Position 0V5A B 07 SIG B07...
  • Page 150 6-4 FC-20 Control P.C.B. QPM-113/QPW-454 [FC-20] [Trim Section Control P.C.B.] 6-4-1 LED, FA, DSW, VR Layout LED1 LED5 LED2 LED6 FA17 LED3 LED4 FA18 LED7 FA19 LED8 FA20 LED9 LED10 LED11 LED12 QPM-113/QPW-454 FA10 LED13 FA11 FA12 LED14 FA13 FA14 LED15 FA15 FA16...
  • Page 151 Transport Belt Clutch OFF Delay Time Adjustment 1. Emergency stop due to knife motor driver alarm is not available. 2. Motor ON signal is available even if not connected to SPF-20. The interval from sheet detection by cut section set present sensor to transport belt stop can be adjusted with this 3.
  • Page 152 6-4 FC-20 Control P.C.B. QPM-113/QPW-454 [FC-20] [Trim Section Control P.C.B.] 6-4-2 Connector Layout CON11 PK-20(Kicker) X147 Kicker Solenoid SPF-20 Metal Connector X146 PK20SOL Total Counter Backward Button VAC. SPF-20 FC-20 Backward Button Forward Button VAC. Total Counter SRCN6A21-10P Emergency Stop...
  • Page 153 6-4 FC-20 Control P.C.B. QPM-113/QPW-454 [FC-20] [Trim Section Control P.C.B.] X144 X154 QPM-113/QPW-454 Belt Motor Conveyor Motor Preset Counter (Option for Kicker) FAZNS6 Knife Motor Driver VAC. VAC. START SPDSEL VAC. CCW/CW LBLU TRQSEL VAC. VAC. VAC. Single 200V Guide Plate Solenoid Phase PK-20(Kicker) X147...

  • Page 154: Drive Section Wiring Diagram

    6-5 200V Drive Section Wiring Diagram [SPF-20] 6-5-1 SPF-20 PE L1L2L3 Transformer 220V 230V 200V 240V Stitch Motor Inverter Transformer Driver Power Supply 200V 220V 100W FC-20 and Conveyor Stitch Motor Connector 230V 100V 240V Belt Motor 60W 200W Main Motor...
  • Page 155 6-6 100V Drive Section Wiring Diagram [SPF-20] 6-6-1 SPF-20 Emergency Stop Button Transformer Fold Section Cover Switch 240V 230V Power Supply Stitch Section 220V Cover Switch (R) Stitch Section Cover Switch (L) 200V 100V In-feed Cover Switch Connector to FC-20 X146 Control P.C.B.

  • Page 156: Terminal Block Circuit Diagram

    6-7 Terminal Block Circuit Diagram [SPF-20] 6-7-1 SPF-20 F.G. QPW-455 CON9 YEL/GRN Electrical Chassis(A) X145 (QPM-112) YEL/GRN YEL/GRN X144 QPW-455 CON9 YEL/GRN (QPM-112) X140 YEL/GRN F.G. X11 3 YEL/GRN Frame T01 ( 0V ) U01-E ( G ) YEL/GRN X144 G01 ( 0V ) VAC.
  • Page 157 6-7 Terminal Block Circuit Diagram [FC-20] 6-7-2 FC-20 K 0 2 - X 0 1 - 4 YEL/GRN F.G. Chassis YEL/GRN U01-F.G. VAC. VAC. YEL/GRN YEL/GRN F.G. Frame T01 200V (Primary Side) B L K Q02 1 B L K B L K G02 N B L K...

  • Page 158: Interlock Circuit Diagram

    6-8 Interlock Circuit Diagram [SPF-20, FC-20] ADDITIONAL INFORMATION - When the interlock circuit SPF Emergency Stop opens in SPF, the 100V QPW-548 Flat Cable circuit is open and the START QPM-138 29pin CON35 1 2 3 4 CON4 signal of the stitcher and...
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