1. Manuals
  2. Brands
  3. JK Manuals
  4. Personal Care Products
  5. JK164
  6. Service instructions manual

JK JK164 Service Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Service Instructions JK164
1029553-00 / us-en 10
/
.2022

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JK164 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for JK JK164

Summary of Contents for JK JK164

  • Page 1 Service Instructions JK164 1029553-00 / us-en 10 .2022...
  • Page 2 Table of Contents Contact information Customer Service JK Products & Services 411 West Washington Avenue Suite B Jonesboro, Arkansas 72401 800-445-0624 870-935-9046 http://jkproducts.us/service Manufacturer JK-Products GmbH Rottbitzer Str. 69 53604 Bad Honnef GERMANY Tel.: +49 (0) 22 24 / 818-140...

  • Page 3: Table Of Contents

    Contact information Table of Contents What certain words and signs mean (Glossary)....6 Definitions ................. 6 Warning signs ................8 Instructions pertaining to a risk of fire, electric shock, or injury to persons ........10 Instructions pertaining to a risk of damage to the machine .............
  • Page 4 Contact information 4.5.3 4.3. Air conditioner ..............37 4.5.4 4.4 Heating................37 Acrylic..................38 4.6.1 5.3 Acrylic bed panel and intermediate panel....... 38 4.6.2 5.3 Acrylic canopy panel ............39 4.6.3 5.3 Acrylic side panel ............. 40 4.6.4 5.4 Acrylic panel: Shoulder tanner ......... 40 4.6.5 5.5 Headrest ................
  • Page 5 Contact information 4.14.2 12.2 Plastic panels ..............65 4.14.3 Protective grid against intervention........65 4.14.4 12.4 Warning labels ..............66 Acceptance testing ............68 How to store the device ............69 5.1.1 Decommissioning ..............69 5.1.2 Storage ..................69 5.1.3 Disposal ...................

  • Page 6: What Certain Words And Signs Mean (Glossary)

    Authorized to perform maintenance and repairs such as replacement of ballast, framed acrylic, electronic circuit boards, and other electrical components. Level 3 Authorized and trained to utilize JK Products proprietary diagnostic software to adjust operating parameters and perform detailed diag- nostics. Level 4...
  • Page 7 What certain words and signs mean (Glossary) Glossary Symbol Screw type / Notes Torx screw: loosen Torx screw: tighten Allen screw: tighten Allen screw: loosen Phillips screw: tighten Phillips screw: loosen 10/2022 1029553-00 Service Instructions – 7/72...

  • Page 8: Warning Signs

    What certain words and signs mean (Glossary) Warning signs Danger notices, nonobservance will lead to death or serious injury: DANGER! Type and source of danger, e.g. 'DANGER – High voltage!' Description of the consequences, e.g. 'You can be killed or injured by an electric shock!' Countermeasures: –...
  • Page 9 What certain words and signs mean (Glossary) NOTICE ESD-sensitive components! The word 'NOTICE' without warning sign points out that danger for devices, materials and the environ- ment can be expected here. Countermeasures: – Avoid doing this. Important information: NOTE: This symbol does not identify safety notices, but states information for a better understanding of the processes.

  • Page 10: Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To Persons

    – The unit may only be assembled, installed, upgraded or repaired by specially qualified personnel who have been trained by JK Global Service Division or an authorized partner. – Install this unit in accordance with the National Electrical Code (USA) or the Canadian Electrical Code, part I in addition to all local codes.

  • Page 11: Instructions Pertaining To A Risk Of Damage To The Machine

    What certain words and signs mean (Glossary) Instructions pertaining to a risk of damage to the machine NOTICE The unit can be damaged or destroyed! – Assembly is only permitted in the sequence stipulated in the in- stallation instructions (# 1028657-..). 10/2022 1029553-00 Service Instructions –...

  • Page 12: Information For Authorized, Trained And Qualified Staff

    Information for authorized, trained and qualified staff Information for authorized, trained and qualified staff Electrical connection DANGER – HIGH VOLTAGE! You can be killed or injured by an electric shock! Assembly and electrical connection must comply with national and local regulations. –...

  • Page 13: Disconnecting The Unit From The Power Supply And Secure It Against Re-Connection

    Information for authorized, trained and qualified staff Disconnecting the unit from the power supply and secure it against re-connection DANGER! The device must be powered off before any work is performed. – Switching off the device alone is insufficient, as certain points may remain energized.

  • Page 14: Maintenance

    Information for authorized, trained and qualified staff Maintenance DANGER! You can be killed or injured by an electric shock! Disconnect the device from the power supply when performing maintenance work requiring opening of the device. See page 13. Return any protective devices (e.g. acrylics) to original working order after finishing maintenance.

  • Page 15: Tests And Replacements

    Tests and replacements Tests and replacements WARNING! Risk of hand injuries! – Wear protective gloves when performing maintenance work. Preparation 1. Acrylic panels (canopy, side panel, bed panel, intermediate panel) 2. Inspection flap 3. Lamp covers 4. Rotating profile cover 5.

  • Page 16: Electrical Connection

    Tests and replacements For tests and replacements, the following covers may be opened or removed. Information on how to do this, see Installation instructions (# 1028657-..) or in the respective Operating instructions. NOTE! Assembly and disassembly of spare parts: See Installation instructions (# 1028657-..) or in the respective Operating instructions.

  • Page 17: Plug-In Connectors

    Tests and replacements 4.2.1 1.1 Plug-in connectors – Refer to the circuit diagram in the 'Electrical wires/cables' section on page 22 for the position of the plug connectors. – Check or replace the components in accordance with the check- list # 1019858-... Overview of connector types –...
  • Page 18 Tests and replacements Circuit board edge connectors in a range of sizes. Electrical ballast connector. Connector for the lighting control circuit board. All-purpose 3-pin, 6-pin and 9-pin connectors 18/72...

  • Page 19: Plugs

    Tests and replacements 4.2.2 1.2 Plugs DANGER! The device must be powered off before any work is performed. – Switching off the device alone is insufficient, as certain points may remain energized. Therefore, switch off breakers before performing any work. Severe accidents can occur if the device is mistak- enly switched on again.

  • Page 20: Internal Terminals (Spring-Loaded)

    Tests and replacements – Check the connection terminals for damage and discolouration. 4.2.4 1.4 Internal terminals (spring-loaded) – Check or replace the components in accordance with the check- list # 1019858-… Overview connection terminals The terminals are located at the coin connection (on the Watchdog board and on the audio board).

  • Page 21: Cable Bushings

    Tests and replacements 4.2.6 1.6 Cable bushings – Check or replace the components in accordance with the check- list # 1019858-… – Check all visible cable bushings and edge protection for damage and correct fit. 10/2022 1029553-00 Service Instructions – 21/72...

  • Page 22: Electrical Wiring/Cable

    Tests and replacements 4.2.7 1.7 Electrical wiring/cable – Check or replace the components in accordance with the check- list # 1019858-… NOTE! See document "Annual inspection" 1018811- .. 22/72...

  • Page 23: Electrical Components

    Tests and replacements Electrical components – Check or replace the components in accordance with the check- list # 1019858-… 3.3.1 Electrolytic capacitators Not applicable for this device. 3.3.2 Interference suppressor filters 3.3.3 PCBs 3.3.4 Relay/contactors 3.3.5 Skin sensor Not applicable for this device. 3.3.6 Power supply units, switching power supply units 3.3.7...

  • Page 24: Electrolytic Capacitors

    Tests and replacements 4.3.1 2.1 Electrolytic capacitors If installed, check for wear and damage. 4.3.2 2.2 Interference suppressor filter If installed, check for wear and damage. Replacement: – Disconnect the connector – Undo the screws – Replace the interference suppressor filter The mains filter is located in the control box.

  • Page 25: Pcbs

    Tests and replacements 4.3.3 2.3 PCBs NOTES: The number of PCBs depends on the existing fea- tures of the device. The order number of the boards can be found in the technical documentation. Before touching electrical / electronic components: – Attach the wrist strap as per the manufacturer's instruc- tions.
  • Page 26 Tests and replacements Fan circuit board Watchdog – Read in the lamp data after a software update via the NFC Connect. Bus node circuit board Removal of the INTERIOR DISPLAY/Removal of the circuit board NOTE! The service kit (cushion) is not included with every unit. Place a scratch guard, e.g.
  • Page 27 Tests and replacements – Undo the screws on the cover – Undo the strain relief screws – Loosen the cable – Carefully remove the interior display. – Undo the screws – Open the stop (Pos. 1) upwards – Remove the flat strap (Pos. 2) 10/2022 1029553-00 Service Instructions –...
  • Page 28 The circuit board and the interior display are installed in re- verse order. The exterior displays of the unit versions of the JK 164 differ for the USA and Europe. However, the process to replace the exterior display does not differ.
  • Page 29 Tests and replacements – Close the hood – Remove the exterior display to the front. Removing the circuit boards in the shoulder tanner – Undo the screws of the cover – Undo the screws – Take out the shoulder tanner parts carrier –...

  • Page 30: Relay/Contactors

    Tests and replacements 4.3.4 2.4 Relay/contactors Replacement: – If installed, check for wear and damage. Replacement: – Remove the cable – Remove the relay/contactor from the carrier – Insert a new relay/contactor and clamp firmly in place – Connect the cable –...

  • Page 31: Audio

    Tests and replacements – Unscrew the screws – Loosen the cable from the connection terminal – Replace the power supply unit 4.3.7 2.7 Audio Refer to 'Removing the circuit boards in the shoulder tanner' on page 29. – After replacing the audio control board: check that the ca- ble, subwoofer and loudspeaker are working properly.

  • Page 32: Aqua Fresh

    Tests and replacements Aqua Fresh 3.4.1 AF compressor 3.4.2 AF valves / aroma 3.4.3 AF pumps 3.4.4 AF aroma hoses 3.4.5 Aqua Fresh liquid 3.4.6 Aroma liquid 4.4.1 3.1 AF compressor – Disconnect the connector – Loosen the hoses – Undo the screws –...

  • Page 33: Af Valves / Aroma

    Tests and replacements 4.4.2 3.2 AF valves / Aroma – Disconnect the connector – Loosen the hoses – Remove the compressor from the unit – Undo the screws – Remove the compressor from the unit – Remove the cable lug –...

  • Page 34: Af Aroma Hoses

    Tests and replacements – Loosen the nuts. – Suspend the AQUA / AROMA SYSTEM in place. On the rear of the AQUA / AROMA SYSTEM: – Remove the cable lugs – Remove the hoses – Undo the screws – Undo the screws of the compressor from below. –...

  • Page 35: Aqua Fresh Liquid

    Tests and replacements 4.4.5 3.5 Aqua Fresh liquid – Note the expiry date. – Check whether the canister is filled with Original Aqua Fresh liquid. Replacing the canister: – Insert the hose of the AQUA SYSTEM into the cover of the new canister.

  • Page 36: Air Conditioner

    Tests and replacements Air conditioner 3.5.1 Condensate pump 3.5.2 Float switch 3.5.3 Air conditioner 3.5.4 Heating Does not apply to this unit. 4.5.1 4.1. Condensate pump – Undo the screw on the cover – Remove the cover – Remove the condensate pump –...

  • Page 37: Air Conditioner

    Tests and replacements – Undo the cable ties – Remove the cable – Loosen the nut on the float – Pull the float downwards The new float is installed in reverse order. 4.5.3 4.3. Air conditioner – Check the filter for damage and dirt. –...

  • Page 38: Acrylic

    Tests and replacements Acrylic 3.6.1 Acrylic bed panel 3.6.2 Acrylic canopy panel 3.6.3 Acrylic side panel 3.6.4 Acrylic intermediate panel 3.6.5 Acrylic shoulder tanner panel 3.6.6 Headrest Does not apply to this unit. – Check or replace the components in accordance with the check- list # 1019858-…...

  • Page 39: Acrylic Canopy Panel

    Tests and replacements – Remove the partition. – Remove the lamp cover at the foot end. The assembly is the same process in reverse order. 4.6.2 5.3 Acrylic canopy panel – Turn the locks through 90°: first the outer locks, then the lock in the middle. –...

  • Page 40: Acrylic Side Panel

    Tests and replacements 4.6.3 5.3 Acrylic side panel – Turn the locks through 90°. – Open the panel and lay it down carefully. When assembling the device please note: – Re-lock the locks 90°. 4.6.4 5.4 Acrylic panel: Shoulder tanner –...

  • Page 41: Headrest

    Tests and replacements – Disconnect the connector – Unscrew the screws of the LED module – Unscrew the honeycomb panel and remove carefully.  The acrylic panel of the shoulder tanner can be re- moved. 4.6.5 5.5 Headrest Not applicable for this device. 6.1 Ballasts, starting devices 3.7.1 Conventional magnetic ballast...

  • Page 42: Electrical Ballast

    Tests and replacements 4.7.2 6.2 Electrical ballast Electrical ballasts are located in the canopy and base of the unit. – Test or replace according to checklist #1018814-… Before touching electrical / electronic components: – Attach the wrist strap as per the manufacturer's instruc- tions.

  • Page 43: Exhaust Air/Ventilation

    Tests and replacements Exhaust air/ventilation 3.8.1 Exhaust air flap spring 3.8.2 Exhaust air hose Does not apply to this unit. 3.8.3 Internal air hoses Does not apply to this unit. 3.8.4 Bellows 3.8.5 EPP air ducts 3.8.6 EPP control boxes 3.8.7 3.8.8 Servo motors...

  • Page 44: Gaiter (Canopy To Base)

    Tests and replacements 4.8.4 Gaiter (canopy to base) – Check the bellows for damage and correct fit – Check the rubber for brittleness. – Loosen the screws on the bellows The new bellows are installed in reverse order. 4.8.5 EPP air ducts –...

  • Page 45: Epp Air Control Boxes

    Tests and replacements 4.8.6 EPP air control boxes – If installed, check for wear and damage. 4.8.7 7.7 Fan – Test or replace according to checklist #1018814-… Information on how to do this, see Installation instructions #1018736-.. 10/2022 1029553-00 Service Instructions – 45/72...
  • Page 46 Tests and replacements The main fan, partition fan, foot fan and the body fan are installed in the base of the unit. A fan is installed in each LED module in the canopy. – Check all the fans for damage and correct fit. –...

  • Page 47: Servo Motors

    Tests and replacements Main fan Example shows the foot fan being replaced: – Remove the screws – Remove the plate with the nozzles – Remove the screws – Gently press the fan upwards and then remove. The new foot fan is installed in reverse order. 4.8.8 Servo motors The servo motor is located on the rear of the extract air connection.

  • Page 48: Air Filter

    Tests and replacements 4.8.9 7.9 Air filter – Test or replace according to checklist #1018814-… Information on how to do this, see operating instructions #1018628-.. Replacement air filter Filter in the canopy – Remove the filter 48/72...
  • Page 49 Tests and replacements – Wet or dry clean the filter. Replace the filter if necessary. IMPORTANT NOTE FOR WET CLEANING! Fully dry the filter before re-inserting the filter into the unit. – Refit the cleaned and dried filters. Filter in the base –...
  • Page 50 Tests and replacements Air conditioning unit filter – Remove the cover. – Remove the filter mat from the holder. – Dry or wet clean the filter mat or replace with a new filter mat. Dry cleaning: Vacuum cleaner (depending on the degree of soiling) Moist cleaning: Water and detergent –...
  • Page 51 Tests and replacements – Wet or dry clean the filter. Dry cleaning: Vacuum cleaner (depending on the degree of soiling) Moist cleaning: Use water and detergent or put in a dishwasher – Clean the dirty cooling fins of the air conditioning unit with the fin comb.

  • Page 52: Bearings, Springs, Shock Absorbers

    Tests and replacements Bearings, springs, shock absorb- 3.9.1 Springs 3.9.2 Bearings/slide bearings 3.9.3 Rubber-metal buffer (lifting mechanism and fan) 3.9.4 Cables and guide rollers Does not apply to this unit. 3.9.5 Fall protection Does not apply to this unit. 3.9.6 Lifting mechanism 3.9.7 Gas pressure absorbers/oil dampers...

  • Page 53: Bearings/Sliding Bearings

    Tests and replacements 4.9.2 8.2 Bearings/sliding bearings – Check the slide bearing and bolts for damage. – Check that the slide bearing, bolts and snap rings are fitted correctly NOTE: It is essential that the springs (on both sides) in the lifting mecha- nism are relaxed before replacing a slide bearing! 4.9.3 8.3 Rubber-metal buffer (lifting...

  • Page 54: Lifting Mechanism

    Tests and replacements 4.9.6 Lifting mechanism – Check the lifting mechanism for damage and correct fit. 4.9.7 8.7 Gas pressure absorbers / oil dampers Replacing the gas pressure absorber There is one safety splint located on the top of each gas pressure ab- sorber.

  • Page 55: Uv Components

    Tests and replacements 4.10 UV components 3.10.1 Lamps / LP / HP 3.10.2 Filter panels Does not apply to this unit. 3.10.3 Reflectors Does not apply to this unit. 3.10.4 Starter Does not apply to this unit. 3.10.5 Chip cards (NFC card) 3.10.6 Lamp sockets/tube sockets 10/2022...

  • Page 56: Lamps / Lp / Hp

    Tests and replacements 4.10.1 9.1 Lamps / LP / HP The long (UV) low-pressure lamps are installed in the canopy, side panel and base. The type and number of lamps vary depending on the type of unit. The operating instructions in the 'Lamp set' section provide more de- tailed information on the lamps.
  • Page 57 Tests and replacements – Remove the LED board – Loosen the connector The LED board is installed in reverse order. Replacing the LED in the canopy – Undo the screws – Loosen the connector. – Remove the nozzle. The new nozzle is installed in reverse order. Replacing the LED strips in the canopy –...

  • Page 58: Filter Panels

    Tests and replacements – Disconnect the connector – Insert the LED strip into the profile The new LED strip is installed in reverse order. LED decorative lighting The decorative lighting is installed in the front panel and in the can- Removal, shown with the canopy –...

  • Page 59: Starter

    Tests and replacements 4.10.4 Starter Not applicable for this device. 4.10.5 9.5 Chip cards (NFC lamp card) Each new lamp set must be activated by an NFC lamp card. Each NFC lamp card can only be used one time, then it is invalid. The lamp set must be installed first, then the lamps have to be acti- vated with the NFC lamp card.

  • Page 60: Lamp Sockets

    Tests and replacements 4.10.6 Lamp sockets – Check lamp sockets for damage and discolouration. – Check the connections of the sockets for discolouration, damage and correct fit. – Use a service PC for a test run when fitted Replacing lamp sockets, shown on the canopy Note: Only replace the lamp sockets for each lamp in pairs.

  • Page 61: Safety Switches / Locks

    Tests and replacements 4.11 Safety switches / locks 3.11.1 Sensors (temperature, pressure, UV, etc.) 3.10.1 3.11.2 Temperature limiter 3.10.2 3.11.3 Switches/sliding switches/safety switches 3.10.3 3.11.4 Opening/closing mechanism 3.10.4 4.11.1 10.1. Sensors (temperature, pressure, UV, etc.) 4.11.2 10.2 Temperature limiter – Check for presence, wear and damage.
  • Page 62 Tests and replacements The thermal cut-offs are fitted throughout the unit. Replacing the thermal cut-off, shown on the canopy – Remove the lamps – Undo the screws and remove the thermal cut-off. Tool: TX10 bit – Remove the cable lugs. –...

  • Page 63: Switches/Sliding Switches/Safety Switches

    Tests and replacements 4.11.3 3.10.3 Switches/sliding switches/safety switches – Check the safety switches for damage and correct fit. – Check the switch flag/sickle for deformation and correct fit. Check the electrical connections for damage. Replacing the safety switch, shown on the canopy –...

  • Page 64: Opening-Locking Mechanism

    Tests and replacements 4.11.4 Opening-locking mechanism Bed base lock The bed base lock can be adjusted via the screw holes. – Loosen the screws and move them – Tighten the screws once the bed base lock has been ad- justed. Canopy panel lock –...

  • Page 65: Operation

    Tests and replacements 4.13 Operation 3.13.1 Handles/retaining ropes Not applicable for this device. 3.13.2 Control films/safety mat Not applicable for this device. 4.14 Mechanical components 3.14.1 Seats 12.1 Does not apply to this unit. 3.14.2 Plastic panels 12.2 Does not apply to this unit. 3.14.3 Contact guard 12.3...

  • Page 66: Warning Labels

    Damaged or missing warning or instruction signs must be re- placed! Example shows JK 164 / 50-4 HLT-3 TT / JK 164 / 50-4 HLT-3 Further information on the warning stickers can be found in the re- spective operating instructions.
  • Page 67 Tests and replacements 5. Warning sticker UV radiation (801140-..) 6. Sticker EMERGENCY OFF (1512131-..) 7. Sticker (843319-..) - Not applicable for this device. 8. Exposure label 1028276-.. 9. Age warning label (1508746-..) 10. 'Remove lattice' sticker (842971-..) 11. AQUA MIST sticker (801211-..) 12.

  • Page 68: Acceptance Testing

    #1016189-... The report #1016189-.. is at- tached in the documentation - folder (chaper 4, installation instruc- tions). Then send the signed test report to the Technical Service: JK Products & Services, Inc. 411 West Washington Avenue Suite B Jonesboro, Arkansas Fax: 870-935-9046 E-Mail: support@jkamerica.com...

  • Page 69: How To Store The Device

    All packaging consists of 100 % recyclable materials. Disposal of old devices The device has been manufactured using recyclable materials. The JK Products & Services will provide you with information on the content or potential hazards of the materials used. Disposal of consumable supplies...

  • Page 70: Index

    Index Index Air filter ....................48 Audio ....................... 31 Base plate Load ....................14 Bearings/sliding bearings ..............53 Cable bushings ..................21 Connection terminals ................19 Customer Service ..................2 Decommissioning ................... 69 Definitions ....................6 Disconnecting the unit from the power supply ........13 Disposal ....................
  • Page 71 Index Lamp sockets..................60 Lamps ..................... 56 Maintenance ..................14 Noise level ....................14 Overview connection terminals............. 20 Packaging ....................69 PCBs ....................... 25 Plug-in connectors ................. 17 Plugs ....................... 19 Power rating ................... 14 Power supply units/switching power supply units ......30 Recycling ....................
  • Page 72 Index 72/72...

Table of Contents