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Hifonics Teryx KRX 4 1000 Assembly Instructions Manual
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Hifonics Teryx KRX 4 1000 Assembly Instructions Manual

Hifonics Teryx KRX 4 1000 Assembly Instructions Manual

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Model:
Description:
Part Number:
Assembly Time:
Before you begin - read through these instructions and check that all parts are present.
Please note that - Hifonics cannot assume any responsibility for damage resulting from incorrect installation.
The following symbols indicate the information for proper installation and operation in this instruction.
NOTE
:
NOTE indicates information that may help or guide you in the operation or service
of the vehicle.
NOTICE
:
NOTICE is used to address practices not related to personal injury.
● Indicates a procedural step or work to be done.
○ Indicates a procedural sub-step or how to do the work of the procedural step it follows. It also precedes
the text of a NOTE.
No.
1
Front Audio Roof
2
Rear Audio Roof
3
Fused Pigtail Harness
4
JST Y-Harness
5
JST/Remote Y - Harness
6
M6 x 20mm Bolt with Thread patch
7
M6 Nut
8
M6 Washer
9
M6 x 18mm Bolt
10
M6 Rivet Nut
11
Rivet Nut Tool
12
M8 x 35mm Bolt
13
M8 Washer
14
M8 Rubber Washer
15
M8 Nut
16
U Bracket (Large)
17
U Bracket (Medium)
18
Rubber Pad 30mm x 24mm (Short)
19
Rubber Pad 60mm x 24mm (Medium)
20
Rubber Pad 70mm x 24mm (Long)
21
150mm x 40mm Foam Strip
22
155mm x 40mm Foam Strip
23
180mm x 40mm Foam Strip
24
230mm x 40mm Foam Strip
25
300mm x 40mm Foam Strip
26
305mm x 40mm Foam Strip
Assembly Instructions
®
Teryx KRX
4 1000
Hifonics Audio Roof for Teryx KRX
99969-3885
90 Minutes (1.5 Hours)
Parts List
Component Name
Page 1 of 21
®
4 1000
Qty
1
1
1
2
1
4
2
10
2
4
1
4
8
4
4
4
4
8
4
4
2
4
1
2
2
1

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Summary of Contents for Hifonics Teryx KRX 4 1000

  • Page 1 Before you begin - read through these instructions and check that all parts are present. Please note that - Hifonics cannot assume any responsibility for damage resulting from incorrect installation. The following symbols indicate the information for proper installation and operation in this instruction.
  • Page 2 Parts Photo MAXI FUSE HOLDER with 60A Fuse Page 2 of 21...
  • Page 3 Disclaimer WARNING! REMEMBER to ALWAYS PRACTICE SAFE LISTENING. Continuous exposure to loud sound pressure levels may cause permanent hearing damage that can lead to loss. Turning up a sound system to a higher level of listening that has audio distortion may even cause more damage to your ears than listening to an undistorted sound system at the same volume level.
  • Page 4 Disassembly Instructions ● If vehicle is equipped with factory roof, remove per roof instructions. ● Remove two push pins in top pocket. ● Remove two Phillips screws on lower dash. Page 4 of 21...
  • Page 5 Disassembly Instructions ● Disconnect wiring from switches and interactive display or radio. ● Assembly of the rivnut tool. ● Install mandrel and then the collar. Page 5 of 21...
  • Page 6 Disassembly Instructions ● With tool in the open position - thread one M6 rivnut onto the mandrel fully and threads should be to the base of the rivnut. ● Install a M6 rivnut into both holes circled on the upper front of the ROPS. You will compress the tool until the rivnut is fully compressed (doesn’t wobble) and then unthread the tool to remove from the rivnut.
  • Page 7 Disassembly Instructions ● Disconnect light bar from the connector. Using a 6mm Allen wrench, remove the two bolts securing the light bar and set light bar aside. ● Remove two M10x30mm bolts securing the light bar brackets using a 16mm socket and remove bracket from bottom side of roof.

  • Page 8: Installation Instructions

    Installation Instructions ● Install the front brackets from the previous step using two M6x20mm bolts, two M6 washers and hand tighten into the rivnuts. ● Assemble one M6x18mm Bolt and one M6 washer under the head of the bolt. Install through the hole in the frame up through the front bracket.
  • Page 9 Installation Instructions ● Install the two rubber pads 60mm x 24mm (Medium) onto the smaller U brackets (centering them). Install the two rubber pads 70mm x 24mm (Long) onto the larger U brackets starting at the shorter end, (keeping in mind not to extend above the flat surface) working your way back toward the longer side of the bracket.
  • Page 10 Installation Instructions ● Grab a friend to help place the roof onto the vehicle. NOTE ○ Take note that wire harness goes to the inside of the ROPS. ● Install the two light bar brackets back on the roof with the two M10 x 30mm bolts with a 16mm socket.
  • Page 11 Installation Instructions ● Plug the light bar connector in. ● Install passenger and driver side U bracket around the ROPS with a 2.5mm Allen wrench. One side at a time - alternate between each M4 fastener until torqued. This will ensure even compression of the rubber pads.
  • Page 12 Installation Instructions ● Install the four rubber pads 30mm x 24mm (Small) to the roof in these locations below. ● Install the two rubber pads 60mm x 24mm (Medium) onto the smaller U brackets (centering them). Install the two rubber pads 70mm x 24mm (Long) onto the larger U brackets starting at the shorter end (keeping in mind not to extend above the flat surface)
  • Page 13 Installation Instructions ● Grab a friend to help place the rear roof onto the vehicle. Then Connect the wiring between the front and rear sections and slide the rear forward sandwiching the wiring in between the two roofs. ● Install passenger and driver side larger U bracket around the ROPS with a 2.5mm Allen wrench.
  • Page 14 Installation Instructions ● Install the driver side middle M8 x 35 bolt, washer, rubber washer through the two roof halves with washer and Nyloc nut using a 13mm socket and open box wrench. Repeat on passenger side. Torque – (2) M8 Bolts: 1.6N·m (0.16kgf·m / 14.2lbs·in) NOTE ○...
  • Page 15 Installation Instructions ● Would recommend using a pull wire for ease of passing the harness through the ROPS. Page 15 of 21...
  • Page 16 Installation Instructions ● Using electrical tape secure the connectors along the pull cable, (so they don’t snag) while passing the harness down the ROPS. NOTE ○ Take note that the bottom hole is very tight to pass wiring through. ● Place harness into channel in the roof (between roof and ROPs) and secure it with a zip tie.
  • Page 17 Installation Instructions ● Pass harnessing into the dash at the bottom of the ROPS and route toward the center of the dash. NOTE ○ Take note that you pay attention to moving parts and secure with zip ties to keep clear. ●...
  • Page 18 Installation Instructions ● Locate the bus bar in the center dash area. Pull back the red and black protective boots exposing the studs. - Attach the yellow “ACC” wire to the keyed “+12v” power source from the roof harness (this is the driver-side terminal post with the red cover).
  • Page 19 Installation Instructions ● If pre-existing audio is present - then the three supplied y adapters are needed to split the audio and remote between the new roof and the existing audio system. (Follow the steps below only if the interactive screen has been installed.) -Locate the blue “Remote”...
  • Page 20 Installation Instructions ● Install two push pins in top pocket. ● Install two push pins on top of dash. ● Install two Phillips screws on lower dash. Page 20 of 21...
  • Page 21 Maxxsonics, LLC. This warranty is limited to defective parts and specifically excludes any incidental or consequential damages connected therewith. To view the full warranty please visit the website. Hifonics products are designed and engineered in the USA by www.maxxsonics.com P/N 99969-3885 REV 02...

This manual is also suitable for:

99969-3885