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Summary of Contents for Cutler-Hammer PanelMate 1000 Series
- Page 1 PanelMate Series 1000 Hardware Installation Guide Cutler-Hammer P.O. Box 6166 Westerville, OH 43086-6166 (614) 882-3282 02/19/01 P/N 01-00310-00...
- Page 2 Cutler-Hammer assumes no responsibility for any errors that may appear in this manual. The following are trademarks of Cutler-Hammer and are not to be reproduced nor used in any fashion without written approval from Cutler-Hammer. All rights reserved. PanelMate ®...
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Page 3: Table Of Contents
Table of Contents Chapter 1 Introduction ...........................1-1 How to use this Manual ....................1-2 Typographical Conventions ....................1-2 Chapter 2 Hardware Checkout Overview .....................2-1 Unpacking.........................2-2 Check System Health .......................2-3 Connect DC Power ....................2-4 Power Up the Unit ......................2-6 Demonstration Program .....................2-6 Execute the System Diagnostics................2-6 Execute Tests ......................2-7 Enter the Transfer Mode ....................2-8 Enter Run Mode ......................2-9... - Page 4 Chapter 5 Troubleshooting ........................5-1 Problems with the Monitor....................5-2 Problems with the Touchpanel..................5-2 Problems with the Fault Relay..................5-3 Problems with a Printer ....................5-3 Problems when Transferring Memory................5-4 Problems with the Real Time Clock ................. 5-4 Appendix A Detailed Specifications ......................A-1 Main Processor ........................A-2...
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Page 5: Chapter 1 Introduction
Chapter 1 Introduction In this chapter you will learn: • How to use this manual • Whom this manual is written for • Which notational conventions are used Introduction... -
Page 6: How To Use This Manual
This manual is written for system engineers, plant engineers, plant maintenance personnel, Cutler-Hammer Automation, and any persons who may be involved in configuring screens or installing and maintaining a PanelMate unit. This manual is not written for plant personnel who will be using the PanelMate unit to control factory operations. -
Page 7: Hardware Checkout Overview
Chapter 2 Hardware Checkout Overview In this chapter, you will learn: • How to set up the PanelMate Series 1000 for checkout • How to check system health Hardware Checkout Overview... -
Page 8: Unpacking
Unpacking Report any damage to the carrier who delivered the equipment and immediately call the Cutler-Hammer Customer Service Department at (614) 882-3282. Check packing cartons for all items shown on the packing list. Carefully remove all equipment from the packing cartons and inspect all parts for damage in shipment. -
Page 9: Check System Health
Check System Health You may wish to test your unit before you install it in your industrial enclosure. This section outlines the steps required to set-up the PanelMate unit on a work surface for check-out before installation. You will be performing the following procedure: 1. -
Page 10: Connect Dc Power
____ _ _ _ Figure 2-2 PanelMate Series with AcceleratI/On Rear View Connect DC Power The DC power connector receptacle is located on the bottom of the PanelMate unit. The unit operates at 24V DC- 15%/+20%. The removable connector (Fig. 2-3) is shipped in a plastic bag. - Page 11 Note A PanelMate unit could be damaged if it is connected to voltages outside the range of 18 to 30 VDC. The unit is fully protected against polarity reversal - it will not operate if the polarity is reversed. Note Power Conditioning may be required when the PanelMate Series 1000 is installed in areas where the power quality is poor.
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Page 12: Power Up The Unit
Power Up the Unit Apply power to the unit. The PanelMate unit performs approximately 20 seconds of internal diagnostic checks. The screen will first display a listing of the diagnostic checks as it executes them. If there is a failure see Chapter 5. After the unit completes the diagnostics, it will run the demonstration program. -
Page 13: Execute Tests
Execute Tests Select the template labeled "Execute Tests" with the TouchPanel located below the display and then depress the control button labeled "Execute". A new page of choices will appear. You can test the serial port, keypad, or display by selecting the appropriate template and then depressing the control button labeled "Execute". -
Page 14: Enter The Transfer Mode
If the test is not successful, the "Watch Dog Failed, Cycle Power to Reset" message will be displayed. A PanelMate unit that has failed should not be used and should be returned to Cutler-Hammer IDT for repair. Test Completion This completes the internal system diagnostics which are available for you to check- out your unit. -
Page 15: Enter Run Mode
Enter Run Mode Run mode allows communication between the PanelMate unit and the PLC of your choice. Operation is determined by the configuration which has been downloaded to the PanelMate unit. The Run Mode lets you run the configuration downloaded to the PanelMate unit, and communicate with the PLC of your choice. - Page 16 2-10 Hardware Checkout Overview...
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Page 17: Installation In An Industrial Enclosure
Chapter 3 Installation in an Industrial Enclosure In this chapter you will learn: • How to install the PanelMate Series 1000 in an industrial enclosure • How to connect DC Power Installation in an Industrial Enclosure... -
Page 18: Panelmate Series 1000 Enclosure Sizing
Installation in an Industrial Enclosure The PanelMate Series 1000 is designed to be used on the factory floor, mounted in an industrial enclosure. This section contains the information about installing the PanelMate Series 1000 in an enclosure. The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2. - Page 19 _ _ _ Figure 3-1 PanelMate Series 1000 Outline Installation in an Industrial Enclosure...
- Page 20 _ _ _ Figure 3-2 PanelMate Series 1000 With AcceleratI/On Outline Installation in an Industrial Enclosure...
- Page 21 Note All units in inches Figure 3-3 PanelMate Series 1000 Cutout & Torque Limits Installation in an Industrial Enclosure...
- Page 22 24V _ _ _ Note All units are in inches Figure 3-4 PanelMate Series 1000 Rear View Installation in an Industrial Enclosure...
- Page 23 24V _ _ _ Figure 3-5 PanelMate Series 1000 With AcceleratI/On Rear View Installation in an Industrial Enclosure...
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Page 24: Install Panelmate Series 1000 In Enclosure
Install PanelMate Series 1000 in Enclosure Make cutouts in the enclosure as show in figure 3-3. To install the PanelMate Series 1000 in an enclosure, use the following procedure: 1. Go to the back of the unit. Remove DC power and disconnect any other connectors. -
Page 25: Connection To The Serial Port
Connection to the Serial Port The serial port may be used for a PLC (or Host) communications or for connection to a personal computer for upload or download. Port is DB9S (Socket) RS422 Transmit Data (+) (Output) RS232 Receive Data (Input) RS232 Transmit Data (Output) RS422 Receive Data (+) (Input) Signal Ground... - Page 26 3-10 Installation in an Industrial Enclosure...
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Page 27: Regular Maintenance
Chapter 4 Regular Maintenance In this chapter, you will learn: • What regular maintenance the PanelMate Series 1000 requires Regular Maintenance... - Page 28 Regular Maintenance Very little regular maintenance is required to keep your PanelMate Series 1000 in perfect running condition. The face of the unit should be cleaned, whenever needed, with any common, non- abrasive cleaning product. Every 3 to 6 months, run all the system health checks that are provided in the system. These include the Display Tests and Membrane Keypads Test.
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Page 29: Chapter 5 Troubleshooting
This section of the manual is provided to help you determine if problems you are having with the PanelMate unit can be readily solved on your own or require help from Cutler-Hammer's Customer Service Department. Please try all recommended solutions of your problem before contacting your local distributor. -
Page 30: Problems With The Touchpanel
Problems with the Display No picture on the screen or screen is dull Make sure the power is switched ON. Make sure your power source is actually supplying power to the PanelMate unit. Watchdog timeout message on a screen that says "Watchdog Timeout. Press Cancel key to continue"... -
Page 31: Problems When Transferring Memory
Cannot make a PC (Personal Computer) transfer Make sure that the cable connecting the PC serial port to PanelMate Serial Port is the one sold by Cutler-Hammer. Check the integrity of the PanelMate communications port. Do this by restarting the system (power off, then re-power) and noting the report of the power-up diagnostics. - Page 32 Troubleshooting Guide...
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Page 33: Detailed Specifications
Appendix A Detailed Specifications In this chapter, you will learn: • Specific information about the PanelMate Series 1000 Detailed Specifications... -
Page 34: Main Processor
NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure. NEMA 4X with the purchase of an Cutler-Hammer stainless steel housing option. Rated when properly mounted in a correspondingly rated stainless steel enclosure. Vibration... -
Page 35: Electrical Requirements
Electrical Requirements Voltage 24 VDC, -15%/+20% Current 0.5A with AcceleratI/On interface installed Peak Inrush 35A (Duration less than 15 microseconds) Current Serial Port Rate Selectable; 110 to 19,200 baud Serial port is DB9S (Socket) Serial port is selectable for RS232 or RS422 signal levels Other Weight 4 pounds... - Page 36 Detailed Specifications...
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Page 37: Installation Guidelines
Appendix B Installation Guidelines In this chapter, you will learn: • Physical Installation Considerations • Environmental Considerations • Wiring Considerations Installation Guidelines... -
Page 38: Overview
Overview This document explains important considerations for installation of the PanelMate Series 1000. Physical Installation Considerations Choosing where and how to mount your equipment is the first step in assuring its proper operation and long life. The installation should protect your system from oil, dust, moisture, corrosive vapors, and other airborne contaminants. - Page 39 This table is offered to you as an aid in the selection of enclosures to be used with our product. Cutler-Hammer offers no guarantee or warranty to the specific applicability of this table as actual conditions may vary and methods of the use of our product are beyond our control.
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Page 40: Environmental Considerations
Table B-1 Heat Output Specification Environmental Considerations Cutler-Hammer equipment is designed and tested to operate over a wide temperature range. Temperatures outside this range can severely shorten the life of your system. High humidity, vibration, shock, or altitude can also adversely affect your system's operation and lifespan. -
Page 41: Wiring Considerations
Cutler-Hammer cannot advise nor accept liability regarding placement of our equipment in hazardous environments. If this is a requirement in your application, contact a vendor experienced in placing electronic equipment in hazardous environments. - Page 42 24 VDC -15%/+20% 0.5A with AcceleratI/On interface installed Figure B-2 Power and Wiring Specifications Most RS232 serial communication cables should be limited to 50 feet in length. Some devices or high-noise environments may limit usable cable lengths to less than 50 feet.
- Page 43 If there is a significant AC or DC voltage difference (1 to 2 volts) between the power grounds of the PanelMate unit and a device to which it must be connected, then some type of electrical isolation (optical, fiber optical, or transformer) may be required. Follow manufacturer's instruction for installation in local area networks and other communication cabling.
- Page 44 Installation Guidelines...
- Page 45 Index Appendix A Detailed Specifications, A-1 How to use this Manual, 1-2 Appendix B Installation Guidelines, B-1 Install PanelMate Series 1000 in Chapter 1 Introduction, 1-1 Enclosure, 3-8 Chapter 2 Hardware Checkout, 2-1 Installation in an Industrial Enclosure, 3-2 Chapter 3 Installation in an Industrial Enclosure, 3-1 Chapter 4 Regular Maintenance, 4-1 Chapter 5 Troubleshooting, 5-1...
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Page 46: Index
Regular Maintenance, 4-2 Unpacking, 2-2 Serial Port, A-3 Wiring Considerations, B-5 Typographical Conventions, 1-2 Index...
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