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Maxx SP 5 Operating Instructions Manual

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Operating instructions
Water sampler
MAXX SP 5 - Zone 2
II 3G EEX nC/R/ic IIB T3 Gc
SP5 Zone 2 May 2015

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  • Page 1 Operating instructions Water sampler MAXX SP 5 - Zone 2 II 3G EEX nC/R/ic IIB T3 Gc SP5 Zone 2 May 2015...
  • Page 2 R e m a r k MAXX GmbH is not liable for possible faults in this documentation. Any liability for direct or consequential damages in connection with the delivery or the use of this device is excluded as far as it is legal.

  • Page 3: Table Of Contents

    Flow-Proportional-Sampling......................47 Event-Proportional-Sampling....................... 48 Input Signals..........................49 Output Signals..........................50 Messages.............................51 Circuit diagrams ..........................55 Appendix ............................60 Operating instructions of the manufacturer KNF-Neuberger ............60 User manual from manufacturer Bürkert ..................68 Notes ..............................72 Manual SP 5 Zone 2 Page 3...

  • Page 4: General Information

    Should you require further information or should particular problems occur which are not described in a sufficient manner in this manual, help can be requested through your local MAXX office or representative. We have examined the document for compliance with the described hardware and software.

  • Page 5: Notes On Using This Manual

    Remark is an important information on the product itself, the handling of the product or the respective part of the manual to which particular attention should be paid. Manual SP 5 Zone 2 Page 5...

  • Page 6: Permissible Application

    Equipment category 3 Equipment group Application areas: Equipment category Potentially explosive mixtures of air and gases (G) Category 1 Zone 0, 1 or 2 Category 2 Zone 1 or 2 Category 3 Zone 2 Page 6 Manual SP 5 Zone 2...

  • Page 7: Qualified Personnel

    Remark: It is not allowed to dispose of the instrument using municipal waste disposal services. Please talk to your contact person at MAXX GmbH if you have to dispose of a unit. Manual SP 5 Zone 2 Page 7...

  • Page 8: Safety Instructions

    The tightness of the housing should be regular tested. The test interval must be set by the operator. Usually it is between 1 to 3 years. Page 8 Manual SP 5 Zone 2...

  • Page 9: Certificate Of Conformity

    General information Certificate of conformity Manual SP 5 Zone 2 Page 9...

  • Page 10: Warranty And Liability

    Page 10 Manual SP 5 Zone 2...

  • Page 11: Installation

    Installation Characteristics The device consists of the following component parts: Protective top (can be opened) Upper part of housing Back lit LC display Keyboard Flow-restricting protective enclosure Lower part of housing – cooled sample compartment Heating (explosion- proof) Distributor with pneumatic drive Bottles Fixing bar...

  • Page 12: Installing The Apparatus

    The signal inputs (e.g. for flow meter) are located on the „fold-out“ plate and can be connected according to the plan of terminal connections. Danger By connecting external signals the explosion protection can be put at risk. If necessary, use separation barriers! Page 12 Manual SP 5 Zone 2...

  • Page 13: Troubleshooting

    Signal inputs Installation Troubleshooting If a fault develops in your sampler, we can only provide prompt assistance if you give us the type and serial number of the apparatus concerned. You will find these data on the type plate. The more precise your description of the fault is, the better our fault diagnosis will be. Symptom Possible cause Action...

  • Page 14: Accessories

    Bottle tray for 12 x 2,9 L bottles 0060034 2,9 L PE bottle 0060035 Cap for PE bottle 0900569 Distributor Version with glass bottles: 0030013 2,0 L glass bottle 0060161 Cap for glass bottle Page 14 Manual SP 5 Zone 2...

  • Page 15: Spare Parts List

    Installation For all fixed site samplers: Order number Designation 0030004 350 ml Duran 50 glass replacement metering vessel 0900012 Suction hose with screw connection, length 5 metres 0069304 Suction hose, running metre 0050025 V2A stainless steel sinker weight, 180 mm long 0900014 Extraction unit 0030009...

  • Page 16: Technical Data

    Connections resp. relays are in the terminal box Sample inlet: Hose connection at top of metering unit. Union nut R 3/4", hose ID 9 mm Sample outlet: Hose connection at metering unit. Silicone hose 12x2; is only slid on Page 16 Manual SP 5 Zone 2...

  • Page 17: Data Sheet

    Installation Data sheet Data sheet Housing Double-walled stainless steel (material 1.4301) with 40 mm insulation and 2 lockable doors. Upper door with plexiglass window. Protective heating in upper part. Protective top which can be opened for connection and maintenance works. Self-contained Automatic cooling and heating of the sample compartment at +4°...

  • Page 18: Dimensioned Drawing - Device / Plinth

    Installation Dimensioned drawing – device / plinth - Fixing holes for dowels, diameter 12 mm Sampler with opened top Page 18 Manual SP 5 Zone 2...

  • Page 19: Operation

    Operation Sampling modes Graphical representation of sampling modes TIME-FLOW-EVENT Flow graph Time- A sample is extracted in proportional fixed time intervals (e.g. every 10 minutes) with a fixed sample volume (e.g. 50 ml). A sample is extracted in variable time intervals Flow- (depending on the flow (Q)) dependent...
  • Page 20 If an event is longer than the programmed bottle filling time, two or more bottles will be filled for this event depending on the programmed bottle filling time. Page 20 Manual SP 5 Zone 2...

  • Page 21: Vacuum Sampling System

    Operation Vacuum sampling system Vacuum metering vessel with pinch-valve - pneumatic pinch-valve which closes the dosing hose below the metering vessel. - no sensor, thus almost no wear. - easy disassembly of metering vessel for cleaning. - the sample volume can be adjusted between 20 and 350 ml by displacing the filling tube.
  • Page 22 Diaphragm pump (manufacturer: KNF-Neuberger / order No. 0091671) Please see the attached operating instructions from KNF-Neuberger. Solenoid valves (manufacturer: Bürkert / order No. 0091645) Please see the attached operating instructions from Bürkert. Page 22 Manual SP 5 Zone 2...

  • Page 23: Spare Parts List - Vacuum Sampling System

    Operation Spare parts list – vacuum sampling system Article No. Designation Component 0030004 Metering vessel 350 ml Dosing system 0030005 Metering vessel 500 ml (only standard Dosing system vacuum) 0060457 Black air filter (pneumatic unit) Dosing system 0069301 Silicone hose 12 x 2 Dosing system 0069401 O-ring 16 x 4, NBR...

  • Page 24: Sample Distribution

    Symptom Possible cause Action Chapter No function Solenoid valve is not Check solenoid Distributor activated valve Pneumatic line defective Check pneumatic line Wrong positioning of Wrong distributor type Check Distributor distributor selected programming Page 24 Manual SP 5 Zone 2...
  • Page 25 Programming instructions Software Version 5 Manual SP5 Zone 2 Page 25...

  • Page 26: Programming

    Terminate sleep mode (only portable Press for at least 5 Back key sec. samplers) Keep pressed when RESET / reset to factory settings Back key switching on (NOTE: all settings and data will be deleted!) Page 26 Manual SP 5 Zone 2...

  • Page 27: Navigation

    NAVIGATION The sampler can be operated by means of the control unit. With the ARROW KEYS, the ENTER KEY and the BACK KEY you can move from one screen to another. An arrow on the display shows that there are further selection possibilities (see illustration).
  • Page 28 Selection of individual menu points In the selection menus, additional program settings are displayed. All the settings which have been activated by pressing the ENTER key or which are already active are marked with a symbol. Page 28 Manual SP 5 Zone 2...

  • Page 29: Main Menu Structure

    MAIN MENU STRUCTURE Description of the main menu structure with submenu levels 2 and 3 PROGRAMS STATUS/STOP INFO PAUSE STOP START IMMEDIATELY DATE/TIME WEEKDAY/TIME CHANGE TIME FLOW DIGITAL FLOW ANALOGUE EVENT TIME EVENT DIGITAL EVENT ANALOG VARIABLE TIME EVENT BATCH SAMPLING MANUAL IN CURRENT BOTTLE SAMPLING...
  • Page 30 DATA MEMORY SAMPLING DATA TEMPERATURE DATA MEASURING DATA BOTTLE PROTOCOL BOTTLE ARCHIV Page 30 Manual SP 5 Zone 2...
  • Page 31 • PUMP DIAGNOSIS/ COMPONENTTEST • PINCH VALVE TEST • VALVE SYSTEM • DISTRIBUTOR • DIGITAL OUTPUTS OUTPUTS TEMPCARD LOWER HEATING COOLING UPPER HEATING DIGITAL INPUTS FLOW DIGITAL; EVENT DI3 DI4 DI5 DI6 DI7 DI8 (only if I/O board is installed) DI 9-12 ANALOG INPUTS ANALOG 1:...
  • Page 32 SLEEP MODE • ACTIVE (only portable devices) • INACTIVE PASSWORD • CHANGE PASSWORD • CHANGE PROGRAMS • CHANGE SETTINGS • PROGRAM STOP SERVICE Setting of base parameters (only for service technicians) Password protected Page 32 Manual SP 5 Zone 2...

  • Page 33: Description

    Description of the displays with explanation DISPLAY DISPLAY EXPLANATION / FUNCTION PROGRAMS • INFO Display of program details Interruption of the running program (max. 120 • PAUSE min) STATUS/STOP • STOP Stop the current program or all programs IMMEDIATELY • Program start can be: •...
  • Page 34 DISPLAY OF VERSION • No. of startvalues • Software version of datalogger • Software version of Temp. Board Display of IP address (only if WEB-Board is installed) Default IP: 192.168.1.1 IP ADDRESS Default PORT: 47234 Page 34 Manual SP 5 Zone 2...
  • Page 35 SETTINGS DATE/TIME Setting of date/time • LANGUAGE Setting of the language • DISTRIBUTOR Selection of distributor type Setting of the maximum suction time (0-600 sec.) • MAX. SUCTION TIME Pre-purge = purge of suction hose • PRE-PURGE of the sample extraction (0 - 99,99 sec.) PRIOR Post-purge = active purging of the metering vessel •...
  • Page 36 - A password for changing programs can be entered • STOP PROGRAMS - A password for stopping programs can be entered Setting of base parameters (only to be done by a SERVICE service technician) (Password protected) Page 36 Manual SP 5 Zone 2...

  • Page 37: Examples Of Programming

    Examples of programming Programming of a time-proportional sampling program Select PROGRAMS in the main menu Select CHANGE Select PROGRAM NO. 1 (out of 12). Programs No. 2-12 can be selected by pressing the left or right arrow key. Press ENTER to edit the program. Selection of the sampling mode TIME (Sampling is effected in fixed time intervals) Set the sampling interval(time interval between the single...
  • Page 38 Besides the standard programming there are several special program functions which can be activated selectively with each operating mode. In the menu „MORE SETTINGS“, you can find a list with all special functions available. Please find following a detailed description. Page 38 Manual SP 5 Zone 2...

  • Page 39: Special Program Functions

    SPECIAL PROGRAM FUNCTIONS Beside the standard programming features the unit also offers the following special functions: PROGRAMS CHANGE TIME/FLOW/EVENT MORE SETTINGS SPECIAL FUNCTIONS If "MORE SETTINGS" has been chosen, the following special functions are available depending on the single operating modes: PROGRAMMING OK When all the desired settings have been entered, and this function is selected all settings are...
  • Page 40 (e.g.in case of an exceedance of a limit value) andcan be activated or deactivated. For the event program the sampling interval and the bottle filling time have to be defined in hours and minutes (hh:mm). Page 40 Manual SP 5 Zone 2...
  • Page 41 Program run: As soon as there is an event signal, the distributor moves to the next empty bottle (is recorded in the memory as event bottle). The sample extraction is effected according to the set values as long as the signal is present. If the signal is active longer than the bottle filling time set, further bottles are filled.
  • Page 42 Remark: If the function „ABSOLUTE START TIME“ is activated /deactivated, also the first programmable input (PIN 40 to X5) is automaticallyactivated/deactivated! Page 42 Manual SP 5 Zone 2...
  • Page 43 BOTTLE FILLING PAUSE (SÜV program ) Setting range: between 0-10080 min. (7 days). This function enables a deferred sample extraction (filling pause) related to the bottles before the next bottle is filled. The pause is entered in minutes. Example: Sampler with 24-bottle distributor system. Bottle fill time: 2 hours.

  • Page 44: Program Start

    (according to our example it would be bottle 2) and automatically changes to this position at the first requested sample extraction! WEEKDAY/TIME The program start is effected on the selected weekday and at the selected time in the format: day; hh:mm. Page 44 Manual SP 5 Zone 2...
  • Page 45 • PROGRAM ENDOPTIONS After having defined the start conditions, the program end can be set as follows: AFTER 1 RUN Program is terminated after 1 run. AFTER X RUNS Program is terminated after X runs. CONTINUOUS OPERATION The program is repeated indefinitely. DATE/TIME The program can be terminated at a certain date/time.
  • Page 46 STOP An active program can be stopped/aborted. If several programs are active all these programs can be stopped at the same time. Page 46 Manual SP 5 Zone 2...

  • Page 47: Flow-Proportional-Sampling

    FLOW-PROPORTIONAL SAMPLE EXTRACTION According to the output signal of your flow meter either the operating mode flow analog or flow digital can be selected in the program settings. FLOW ANALOG – set resp. calibrate - Under „SETTINGS“ ->„SAMPLER SETTINGS ->ANALOGSIGNAL“ the analog input can be set to the default values 4-20 or 0-20 mA or it can be adjusted/calibrated to the plant’s signal.

  • Page 48: Event-Proportional-Sampling

    (the pump is running). During the bottle filling time of 2 hours there can thus be several pump cycles which activate the sample extraction, however, are only considered as 1 event. Page 48 Manual SP 5 Zone 2...

  • Page 49: Input Signals

    FREELY PROGRAMMABLE INPUTS: PROGR. INPUT ADDITIONAL INPUT 1 ADDITIONAL INPUT 2 ADDITIONAL INPUT 3 There is 1 programmable input in the basic version. With the option "I/O extension board" further 3 inputs are available. Each input can be programmed individually according to the following list: •...

  • Page 50: Output Signals

    „POWER FAILURE“ „DOOR OPEN“ „INTERNAL TEMPERATURE“ „EMERGENCY CUTOFF“ „ SUCTION TIME“ • SAMPLING ACTIVE • BOTTLE CHANGE • DISTRIBUTOR ON POS. 1 • MESSAGE INVERTED • OUTPUT SIGNAL OFF(switch off/reset of the output signal) Page 50 Manual SP 5 Zone 2...

  • Page 51: Messages

    MESSAGES – description - Description Text / meaning When program is started a contact is PROGRAM ACTIVE activated for the whole duration of the program PROGRAM TERMINATED Contact at program end Contact in case of an error ERROR ACTIVE Contact at each sample extraction SAMPLING ACTIVE Contact at each bottle change BOTTLE CHANGE...
  • Page 52 Date/time of a bottle change BOTTLE CHANGE Date/time of a sample extraction triggered by a SAMPLE EXTRACTION program BTLE CHANGE Bottle change triggered via a programmable REQUESTED (REMOTE) input (only possible if no program is active) Page 52 Manual SP 5 Zone 2...
  • Page 53 Date/time of the start of a power failure VOLTAGE LOSS START Date/time of the start of an event EVENT START Date/time ofthe end of an event END OF EVENT Date/time of the end of the sleep mode, only END OF SLEEP MODE possible at portable samplers - 1stvalue: CV of pair of electrodes 1 when detecting water...
  • Page 54 Values are logged when the rain weather pulse divider is activated or deactivated. Selection is RWA-DWA STATUS made per weekday from 00:00 – 23:59. (Only available at the Limburg sampler version) Page 54 Manual SP 5 Zone 2...

  • Page 55: Circuit Diagrams

    Circuit diagrams Manual SP5 Zone 2 Page 55...
  • Page 56 Circuit diagrams Manual SP5 Zone 2 Page 56...
  • Page 57 Circuit diagrams Manual SP5 Zone 2 Page 57...
  • Page 58 Circuit diagrams Manual SP5 Zone 2 Page 58...
  • Page 59 Circuit diagrams Manual SP5 Zone 2 Page 59...

  • Page 60: Appendix

    Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 60...
  • Page 61 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 61...
  • Page 62 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 62...
  • Page 63 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 63...
  • Page 64 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 64...
  • Page 65 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 65...
  • Page 66 Appendix Operating instructions of the manufacturer KNF- Neuberger Manual SP5 Zone 2 Page 66...
  • Page 67 Appendix Operating instructions of the manufacturer KNF-Neuberger Manual SP5 Zone 2 Page 67...

  • Page 68: User Manual From Manufacturer Bürkert

    Appendix User manual from manufacturer Bürkert Manual SP5 Zone 2 Page 68...
  • Page 69 Appendix User manual from manufacturer Bürkert Manual SP5 Zone 2 Page 69...
  • Page 70 Appendix User manual from manufacturer Bürkert Manual SP5 Zone 2 Page 70...
  • Page 71 Appendix User manual from manufacturer Bürkert Manual SP5 Zone 2 Page 71...

  • Page 72: Notes

    Notes Manual SP5 Zone 2 Page 72...
  • Page 73 MAXX Mess- u. Probenahmetechnik GmbH Hechinger Str. 41, D-72414 Rangendingen Tel. +49(0)7471-98481 0 Fax +49(0)7471-98481 44 email: info@maxx-gmbh.com Manual SP5 Zone 2 Page 73 Internet: www.maxx-gmbh.com...

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