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Gimenez Ganga saxun Neo Technical Manual

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Technical Manual
Wind Screen Neo
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Summary of Contents for Gimenez Ganga saxun Neo

  • Page 1 Technical Manual Wind Screen Neo...

  • Page 3: Table Of Contents

    Index 1. General recommendations regarding safety, use and restrictions ............ 4 2. Parts list and section ..............................5 2.1 Wind Screen Neo ....................................5 2.2 Boxes and guides ....................................6 2.3 Accessories ......................................7 2.4 Screws ........................................7 3. Dimensions .................................. 8 4.

  • Page 4: General Recommendations Regarding Safety, Use And Restrictions

    1. General recommendations regarding safety. Use and restrictions In order to ensure the safe assembly, use and maintenance of Before assembly, it is very IMPORTANT for your safety and that this product, a number of precautionary measures must be taken. of the product to follow all the recommendations listed below.

  • Page 5: Parts List And Section

    TECHNICAL MANUAL WIND SCREEN NEO 2. Parts list and section 2.1 Wind Screen Neo Components Nº Code Description Nº Code Description Set end cap Rack guide profile 26x13.5 120230 024179 WS Neo Guide entries Box profile Wind Screen Neo 120209 120182 Pivot bracket 14 mm D56 WS Neo bottom access profile...

  • Page 6: Boxes And Guides

    2.2 Boxes and guides Box Profile WS Ref. 120182 Box profile WS Neo Ref. 120184 Bottom access profile WS Neo Ref. 120183 WS Neo Rear guide Ref. 120185 36,5 WS Neo Intermediate guide Ref. 120187 WS Neo Front guide Axle Ø60 mm Ref.

  • Page 7: Accessories

    TECHNICAL MANUAL WIND SCREEN NEO 2.3 Accessories Set end cap WS Neo Sliding plates set Hollow cap 14 mm 120230 Axe Ø60 120210 024694 507040 - Tornillo 3,5x25 D Motor cap LT40 Pivot bracket 14 D56 Axe Ø60 120239 507040 - 024695 507040 - Tornillo 3,5x25 DIN7982 024289 - Tornillo DIN 7982...

  • Page 8: Dimensions

    3. Dimensions Maximum Minimum Height Height 3,00 m Width Width (remote motor) 3,50 m 0,65 m Width (mechanical motor) 0,65 m Width (solar motor) 0,65 m...

  • Page 9: Cutting Boards And Selection

    TECHNICAL MANUAL WIND SCREEN NEO 4. Cutting boards and selection Important To cut the profiles it will be necessary to take into account the reduction tables according to the box size and actuator type. Reductions are always based on the total dimen- sions (equivalent to the clearance of the space where they will be installed).

  • Page 10: Assembly Instructions

    5. Assembly instructions 5.1 Axle preparation The exploded view below show the different parts required. The tables include the parts and the numbers of items required, following the assembly sequence from left to right. The drawings are schematic to better identify the part order. When starting to assemble, it will be necessary to insert the fabric onto the axle before beginning to assemble the remaining parts.
  • Page 11 TECHNICAL MANUAL WIND SCREEN NEO Fasten the motor and the pivot to the sliding plates with the screws shown. Screw DIN 7982 Z A2 4,20x19mm Screw DIN 7991 M6x8 zinc-plated Finish assembling the axle as shown in the picture.

  • Page 12: Bottom Weight Assembly

    5.3 Bottom weight assembly Insert the previously manufactured fabric in the bottom weight through the ogive. Also insert the bottom weight rubber. Insert the plate 25x10 mm (counterweight) in the lower housing of the bottom weight. Assemble the cap with the bottom weight. Insert the lug and fasten the screw. Then, join both parts of the cap using two screws.

  • Page 13: Box Assembly

    TECHNICAL MANUAL WIND SCREEN NEO 5.4 Box assembly Important Carry out the machining on the box profile or front profile to pull through the motor cable. Take the cable outlet of the motor into account before positioning the motor on the sliding plate. Insert the mat in the box profile.
  • Page 14 Place the front profile on the box and screw it to the end caps. Place the PVC guide entries on the end caps and fix with DIN 7991 M4x6 screws. Finally, place the bottom access profile in the box and fasten with Fasten the bottom access profile to the PVC guide entries using screws.

  • Page 15: Guide Preparation

    TECHNICAL MANUAL WIND SCREEN NEO 5.5 Guide preparation The guides are integrated by three profiles, two in aluminium and a third one in PVC. For the connection, the intermediate profile is fixed onto the rear profile and screwed in place. The front profile is then positioned and fastened by clipping or screwing. Between the rear profile and the intermediate profile, the front guide is drilled and a DIN 912 A2 M4x25 mm screw is inserted.
  • Page 16 Remove 10 mm of rubber from the PVC guides in order to drill the holes at the indicated distance. After drilling the holes, insert the funnel that comes in the terminal-guide kit. Position the machined intermediate guide on the rear guide. Then fasten with the DIN 7984 M4x8 screw (low head). DIN 7984 M4x8 DIN 7984 M4x8 (cabeza baja)
  • Page 17 TECHNICAL MANUAL WIND SCREEN NEO Insert the PVC guide on the intermediate guide. After positioning the front guide, fold down and fasten with the clamping device.
  • Page 18 Finally, the guide covers are snapped on at the lower end.

  • Page 19: Installation Instructions

    TECHNICAL MANUAL WIND SCREEN NEO 6. Installation instructions 6.1 On-site installation Verify the dimensions of the installation place. Check the dimensions of the product before installation. Verify that they are correct. X = Width total (mm) Y = Height total (mm) X = Width total (mm) Y = Height total (mm) Assemble the box with the rear guides.
  • Page 20 Check that the product is correctly levelled and square in all positions. 90º 90º 90º Fasten the systems through the guides. Take into account the type of wall when choosing the anchoring system. Finally, fix the intermediate guide and then fix the front guide by clipping or screwing it in place.

  • Page 21: Flush-Mounted Installation

    TECHNICAL MANUAL WIND SCREEN NEO 6.2 Flush-mounted installation Verify the dimensions of the installation place. Check the dimensions of the product before installation. Verify that they are correct. X = Width total (mm) Y = Height total (mm) X = Width total (mm) Y = Height total (mm) Measure and check the dimensions of the recess.
  • Page 22 Once the dimensions of the recess have been checked, fix the box into the recess. 1. Position the supports on the ceiling, at the same distance as the platens already fixed to the box. Fasten the supports with the neces- sary screws.
  • Page 23 TECHNICAL MANUAL WIND SCREEN NEO Fix the rear guide profiles to the surface with the necessary screws. Then fasten the intermediate guide with screws and fasten the front guide by clipping it in place.

  • Page 24: Maintenance

    7. Maintenance 7.1 Cleaning and care To clean the canvas, we recommend removing the dust that has For best use and extended durability of the screen, it is recom- accumulated without using water, to enable you to remove all the mended to carry out regular maintenance and checks at least surface particles by vacuuming, air blowing, beating or brushing.

  • Page 25: Annex I What To Do In Case Of Emergency

    TECHNICAL MANUAL WIND SCREEN NEO Annex I What to do in case of emergency Problem Causes Solutions The fabric moves to one side Badly levelled screen Level correctly The terminal does not lower Thermal motor protection Insert the guides correctly The motor ceases to work after several Allow the motor to cool down Thermal motor protection...

  • Page 26: Annex Ii Motor Configuration

    Annex II Motor configuration 1. Introduction 6. Use 6.1. Standard use. 2. Safety 6.2. Use with a Somfy io sensor. 2.1 Safety and responsibility 7. Additional settings 2.2 Specific safety regulations 7.1. Favourite position (“My”). 3. Installation 7.2. Addition or deletion of control points 3.1 Motor preparation and local control point.
  • Page 27 TECHNICAL MANUAL WIND SCREEN NEO 2. Safety 2.1 Safety and responsibility Before installing and using the product, read this guide carefully. A property motorisation and automatisation professional must carry out the installation of this Somfy product. This guide is directed at such professionals.
  • Page 28 3.3. Motor - tube installation. 1. Insert the motor into the roller tube. 2. For safety reasons, secure the roller tube to the wheel using 4 x ø5 mm Parker screws or 4 x ø4.80 mm steel: - Pop rivets, located at least 5 mm from the outer end of the wheel (L1 Important - 5) and - at most 15 mm from the outer end of the wheel (L1 - 15).
  • Page 29 TECHNICAL MANUAL WIND SCREEN NEO 4. Cables 2. Connect the motor as per the information in the Important following table Always make a loop in the power cable to avoid water penetrating the motor. During installation, comply with the standards and legislation in force. 1.
  • Page 30 b1) The screen still does not move b2) The screen raises and lowers completely The limit switches are not set and there is no Somfy io control The limit switches are not set and there is no Somfy io control point registered.
  • Page 31 TECHNICAL MANUAL WIND SCREEN NEO 5.4. Limit switch setting. The limit switch settings depend on the type of screen. Settings for vertical screens without top stops and screens with side arms For vertical screens with no top stop or screens with side arms without end caps, the upper and lower limit switches must be set.
  • Page 32 Setting for vertical screens with top stop only In the case of screens with a top stop (stopping the loading bar on the end plate), the upper limit switch sets automatically while the lower limit switch sets. Lower limit switch setting Do not use the “My”...
  • Page 33 TECHNICAL MANUAL WIND SCREEN NEO 6.2. Use with a Somfy io sensor 1. Use with a Somfy io solar sensor (Sunis WireFree™ io) Consult the relevant guide. 2. Use with a Somfy io wind sensor (Sunis Eolis WireFree™ io) Consult the guide for the Somfy io wind sensor for further infor- mation about its use.
  • Page 34 7.3. Modification of limit switches. The modification of the limit switches depends on the type of screen. 7.3.1 Modification of vertical screens without top stops and screens with side arms In the case of vertical screens without top stops or screens with side arms without end caps, the 2 limit switches can be modified.
  • Page 35 TECHNICAL MANUAL WIND SCREEN NEO 7.4. Advanced functions. 4. Advanced Functions Contact the screen manufacturer before using these functions to check the compatibility of its installation. 7.4.1 The “Back release” function, for vertical screens with top stop only This function allows the tension in the canvas to be released after closing screens with upper stops (stopping the loading bar on the end plate).
  • Page 36 7.4.2 The “Closing force” function, for vertical screens with top stops only This function allows the user to increase or reduce the force of the loading bar on the end plate on 3 levels (high-medium-low). By default, the motor comes from the factory at the medium level.
  • Page 37 TECHNICAL MANUAL WIND SCREEN NEO 8. Tips and tricks 8.1. Do you have any questions about the Sunea screen io? Problem Possible causes Solutions The cabling is incorrect Check the cabling and modify it if necessary The motor is too hot Wait for the motor to cool down.
  • Page 38 9. Technical data Radio frequency 868-870 MHz io-homecontrol® bidirectional triband Power source 230 V ~ 50 Hz Use temperature –20 °C to +70 °C Protection index IP 44 Maximum number of control points and associated sensors Security level Class I...

  • Page 39: Disassembly And Disposal Of The Packaging And Components Of The Product At The End Of Its Useful Life

    TECHNICAL MANUAL WIND SCREEN NEO Anexo III Disassembly and disposal of the packaging and components of the product at the end of its useful life Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard...
  • Page 40 Warning Always act with care. Use appropriate tools which are in perfect condition. • Step 10 • Step 1 Remove the fabric shaft assembled with the sliding plates from Raise the Wind Screen to its upper limit switch position (if pos- the box.
  • Page 41 TECHNICAL MANUAL WIND SCREEN NEO Components • Profiles • Screws • End caps • End cap plates • Rack and pinion guide profile and rubber foam • Wind Screen guide terminal kit • Axle • • Caps • • • Motor •...
  • Page 42 The materials that our products are made of offer a great variety of environmental advantages Galvanised steel Galvanised steel is a type of steel which undergoes a certain treatment, at the end of which it is coated with several layers of zinc which protect it, avoiding oxidation.
  • Page 43 TECHNICAL MANUAL WIND SCREEN NEO Plastic Plastic recycling provides a sustainable source of raw material for the industry. Its reuse also significantly reduces environmental problems, as it is a non-biodegradable material. HDPE Recycling reduces energy consumption and CO2 emissions, thus mitigating pollution and climate change.
  • Page 44 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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