SmartD SDB-1-2-185 User Manual

Clean power vfd
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2022, August 3rd
Date :
| Copyright © 2022 SmartD Technologies Inc. All Rights Reserved
Copyright :
User Guide
Clean Power VFD
SDB-1-2-185
SDB-2-2-185

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  • Page 1 User Guide Clean Power VFD SDB-1-2-185 SDB-2-2-185 Version : 2022, August 3rd Date : | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved Copyright :...
  • Page 2: Table Of Contents

    Table of contents Introduction ................................4 1.1. Safety labels 1.2. Warranty and liability - summary 1.3. Copyright Clean Power VFD selection ............................. 6 2.1. Motor nameplate Installing the Clean Power VFD..........................10 3.1. Installing the Clean Power VFD: Safety messages 3.2.
  • Page 3 7.5. details of alarms and protections Functions and Parameters ............................74 8.1. Motor frequency limits 8.2. Motor frequency setpoint 8.3. Acceleration and deceleration 8.4. Torque boost 8.5. 2-wires and 3-wires control modes 8.6. Clean Power VFD protection against short-circuits 8.7. Overload motor protection 8.8.
  • Page 4: Introduction

    1-phase motors or other purposes.  About Registered Trademarks All marks referenced herein with the ® or TM symbol are registered trademarks or trademarks of SmartD Technologies Inc. or its subsidiaries. All rights reserved. All other marks are trademarks of their respective owners.
  • Page 5: Safety Labels

    Clean Power VFD. This SmartD quality product is warranted to operate as described in this User Guide and to be free from manufacturing defects in material and workmanship for a period of eighteen (18) months from the date of shipment to the person or organization to which the equipment was originally sold.
  • Page 6: Clean Power Vfd Selection

    The user must ensure that deceleration time is correctly set. Constant speed Check the motor temperature rise specification is compatible with both the movement cycles and operating environment. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 7 The system's capacity (VFD+motor) must be selected so that the predetermined acceleration/deceleration time can be satisfied. The Clean Power VFD capacity may be increased for the operation which repeats acceleration/deceleration 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 8: Motor Nameplate

    This will be less than synchronous rpm, the speed of the stator's revolving magnetic field. The difference between the two is the “slip speed” or “slip rpm.” 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 9 Power factor (PF or P.F.) Power factor is the ratio of active power (watts) to apparent power (volt-amperes) for the motor at full load. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 10: Installing The Clean Power Vfd

    Follow the instructions to wire properly and safely the control signals Check the installation Before powering-up, follow the verification checklist. Power-up the Clean Power VFD How to switch-on power to the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 11: Installation Regulations And Rules

    – International Organization for Standardization (ISO). – International Electro-technical Commission (IEC). 3.4. Unboxing Description of packaging content If any of the following items is missing, please contact your distributor or SmartD Technologies: Clean Power VFD [PartNumber] (According to model part number)
  • Page 12 If you have some doubts about your selected Clean Power VFD vs your application, please check the guideline for selecting VFD on SmartD Technologies website. The Clean Power VFD nameplate is located on the right side of the device: 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 13 These are the rated values of the Clean Power VFD's power input and power output. Technical features Clean Power VFD key features and attributes. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 14 The Clean Power VFD part number can be found on the identification label on the right side of the Clean Power VFD. Please check that the model is suitable for the installation. Product Family SD: Smart Drive Enclosure type 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 15 B: UL open type / IP20 Input voltage rating 1: 3 phases 400 to 480 VAC 2: 3 phases 600 VAC Output nominal rating 2185: suitable for 18.5kW motor 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 16 Installing the Clean Power VFD. User Guide 3.4.2. Clean Power VFD description 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 17 Can be detached and mounted remotely. Control terminals blocks Control wires have to be wired into this terminal block. Refer to the wiring section of this document for details. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 18 Refer to the maintenance section of this document for details USB port The USB port can be used to upload a drive configuration or update the SmartDrive firmware. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 19: Mechanical Installation

    Exercise care when carrying or transporting the device in order to minimize the risk of damage. If the Clean Power VFD has been stored or transported under temperature out of the specifications, call SmartD technical support before attempting to use it.
  • Page 20 Therefore the installation environment can impact the lifespan and reliability of the product. The information below describes the recommended operation and installation conditions for the Clean Power 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 21 -EMI source and other electronic devices that are sensitive to EMI Altitude Lower than 2000 m/6600 ft. Contact SmartD Technologies Inc. if you intend to use the Clean Power VFD at higher altitude. Vibrations Mount in a location where vibrations are less than an amplitude of 1.5 mm peak to peak (f= 2...13 Hz) and acceleration lower than 1 gn (f= 13...200...
  • Page 22 Power VFD is properly located within the enclosure to ensure the proper evacuation of heat from both the Clean Power VFD and the enclosure. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 23 / inch mm / inch SDB 1 2 185 300 / 11.81 200 / 7.87 50 / 1.97 10 / 0.39 SDB 2 2 185 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 24 Heat dissipation VFD model Heat dissipation at rated current output BTU / h SDB 1 2 185 1320.4 SDB 2 2 185 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 25 For correct heat dissipation, the Clean Power VFD must be mounted vertically. But do not install it upside down. Do not mount it on its side or on its back. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 26 SDB 2 2 185 Mounting dimensions Clean Power Screw size VFD model metric SDB 1 2 185 165.10 575.55 3.47 6.72 3.47 7.28 SDB 2 2 185 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 27 Distances are given in the mounting dimensions section of this document Drill and prepare fixtures Drill the mounting bolt holes and then install the mounting bolts. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 28: Electrical Installation

    Ensure that grounding wires meet the technical standards for electrical equipment. Impedance must conform with national and local regulations, safety regulation and/or electrical codes Furthermore, ensure that the length of grounding wires are minimized. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 29 Failure to install properly rated fuses may result in fire. Lock out and tag out all potential energy sources before working on the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 30 Risk of nuisance breaker trip. High impulse voltages, like lightning, may cause damage to the VFD. While SmartD drives have built-in surge protection, they do not have sufficient protection to mitigate a lightning strike or similar high-energy event. SmartD recommends the use of specialized surge protectors in areas prone to frequent lightning strikes.
  • Page 31 50A - 600V SDB 2 2 185 Instead of fuse, circuit breaker can be used for branch circuit protection. SmartD recommends the device(s) that have been tested with the given the Clean Power VFD model. Clean Power VFD with circuit breaker...
  • Page 32 Installing the Clean Power VFD. User Guide 3.6.4. Standard connection diagram This diagram illustrates the typical connections of the Clean Power VFD 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 33 - Refer to the following information to assist you with cable selection. 3.6.5. Main electrical lines and motor connections This section describes the functions, specifications, and procedures required to safely connect the Clean Power 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 34 If the calculated voltage drop is >2% of the rated motor voltage, then increase the gauge of the wire. Ensure that the selected gauge is compatible with the terminal blocks of the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 35 Each Clean Power VFD must have its own low impedance ground connection, ensuring that ground wires are as short as possible. Do not daisy-chain ground connections between multiple Clean Power VFDs as shown in the diagram. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 36 Connect the motor to the U/T1, V/T2, W/T3 terminals. Run motor cable separately from other signals. Follow the wiring requirements specified by the motor manufacturer. Connect the AC input power cables to R/L1, S/L2, T/L3 terminals. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 37 The embedded protection functions of Clean Power VFD will not operate correctly in a parallel motor configuration and should not be used. Each motor must be protected with external thermistors and/or overload relays. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 38 Control Circuit Connection Diagram and functions The illustration below shows the detailed layout of control wiring terminals. Ensure that the cables selected meet or exceed the specifications. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 39 Minimum continuous operating voltage 19.2 V Maximum continuous operating voltage 28.8 V Maximum power supply requirement at 24V 50 W Recommended protection fuse 4A - 50 VDC 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 40 0,2 mm² ... 1 mm² section AWG 27 ... 14 2 Flexible conductors with same cross- 0,2 mm² ... 1,5 mm² section AWG 27 ... 15 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 41 Functions and Parameters Always protect relay outputs from inductive load damage, using an appropriate external protective circuit or device. C: capacitor from 0.1 to 1 F. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 42 If the Safe Torque Off function is not required, the terminals STO1 and STO2 must remain connected to the terminal +24. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 43 3.6.11. Wiring the controls Control wires and power wires SmartD recommends to keep at least 150mm between high voltage and low voltage wires. Running in different tray inside the panel. 3.6.12. 2-wires, 3-wires, preset control modes There are 2 wiring presets with their software configuration selectable by the user.
  • Page 44 Installing the Clean Power VFD. User Guide 2-wires connection 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 45 User Guide Installing the Clean Power VFD. 3-wires connection 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 46: Starting Procedures

    Power VFD is higher than that of the motor, adjust motor protection parameters in the Clean Power VFD or install a thermal relay to protect the motor. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 47: Powering The Clean Power Vfd : Safety Messages

    -the input voltage is identical to the rated voltage of product; -the correct wiring of input terminals R, S, T; -the correct wiring of output terminals U,V, W. Risk of Clean Power VFD damage. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 48: First Connection To Network

    In the pop-up window, select "Set-up online" and follow the instruction to power the VFD (if not yet done) and scan the QR code displayed on the VFDs HMI. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 49: Check List: Before Starting The Clean Power Vfd

    Check that the voltage drop on the cable between the Clean Power VFD and the motor is less than 2% of the motor nominal voltage. Grounding Check that the Clean Power VFD is properly connected to ground. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 50 STO cables Check that the cable length for STO signal, from operating contacts to the Clean Power VFD, is shorter than 30 m (98.4 ft) 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 51: Configuration Application

    With this version of the software, the user is and the default password is the serial number of the Clean Power VFD with hyphen, in this format: xxxx-xxxxxxxx-xxxxxx 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 52: Application Menu

    Set acceleration and deceleration times taking into account that this test runs an unloaded motor Download Follow the App instructions to download the settings into the Clean Power VFD 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 53 - Try to start the motor while STO1 or STO2 is not activated. The motor should not start. If the STO1 / STO2 is not operating as expected, check the wiring. If they are still not operating as expected, call SmartD technical support for assistance. 2022, August 3rd Version : 14 | Copyright ©...
  • Page 54: Mobile App

    When the App is installed, user is required to identify himself to pair and download setting to the Clean Power VFD. admin With this version of the software, the user is and the default password is the serial number of the Clean 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 55: Application Menu

    The installations are created when the user add a Clean Power VFD configuration. At this stage, the user can select a previously created installation or create a new one. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 56 Mobile App User Guide 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 57: Smart Hmi

    However, do not disconnect or reconnect the Smart HMI while the Clean Power VFD is powered. Power-off the Clean Power VFD before disconnecting or connecting the Smart HMI. 6.1. HMI description 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 58 Browse between measured values Navigate left and right between groups of actual values Actual values Actual values such as current, voltage, frequency, power, etc. are displayed Menu 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 59: Clean Power Vfd Status

    The button displays the number of unresolved alarms. Pushing the button gives access to the alarms list and operations. Illuminated logo The SmartD logo color and lighting pattern displays the Clean Power VFD's alarms main status 6.2. Clean Power VFD status The Clean Power VFD system state is displayed in the header of the HMI:...
  • Page 60 To return in ready to run mode, the critical alarms must be fixed and a power cycle (off / on) must be executed to reset the system. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 61: Functions Of The Hmi

    Modify the speed reference and/or the rotation direction click on the edit icon increase or decrease the speed reference using the buttons + and - 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 62: Access The Menu

    From the dashboard, click on ALARM in the upper right corner of the screen. This opens the page that displays a general overview of the alarms, grouped by criticality. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 63 - the radio button is filled if the alarm has been acknowledged, empty if not. Acknowledge Clicking on the radio button changes the alarm status to "acknowledge". 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 64 Clicking on the (information) radio button displays the last events of the alarm and the number of occurrences. The last event gives the user the date and time of - alarm detected - alarm acknowledged - alarm resolved. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 65: Alarms And Protections

    The reset delay acts as a filter for transient short-duration corrected signal. 7.2. Types of Alarms The Clean Power VFD manages its alarms on 4 levels of severity. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 66 (power off / This is an hazardous condition. power on cycle is the default reset operation for a critical fault) 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 67: Alarms Actions

    How to reset a locked out Clean Power VFD ? There are two ways to reset a locked-out Clean Power VFD. - by sending the reset command to the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 68 Clean Power VFD. Power off the main input AC power and wait for 5 minutes to ensure all capacitors are discharged. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 69 A fault trip may be triggered if the Clean Power VFD starts operation while a motor's load (fan-type load) is in a free-run state. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 70: List Of Alarms

    VFD Hardware DC bus over voltage VFD high temperature VFD System Unknown boot state Abnormal memory usage Abnormal CPU usage System degraded 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 71: Details Of Alarms And Protections

    (default setting) The value of the overload threshold can be set by the user between 75% and 200% of the motor FLA (Full load 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 72 Current in remaining connected wingdings increases, motor internal temperature increases, the motor may even stall due to a lack of torque. SmartD VFD is permanently monitoring the motor current on each phase. As soon as the loss of phase fault is detected, the Clean Power VFD stops the motor according to the user- defined stop scenario.
  • Page 73 This alarm allows to protect the Clean Power VFD before the internal temperature raises to level that could be destructive. The VFD will also raise a minor alarm if it detects that one of the cooling fans is defective. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 74: Functions And Parameters

    This change happens with neither an acceleration ramp nor a deceleration ramp. Change of the setpoint value from the analog input is displayed on the Clean Power VFD's HMI. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 75: Acceleration And Deceleration

    In this condition, the motor functions as a generator and returns the energy to the Clean Power VFD. This is why DC voltage increases. This operation is called regeneration. If the deceleration time is too short it will produce an overvoltage condition. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 76: Torque Boost

    With conventional V/F operating mode, when F (frequency) is changed, V (output voltage) is changed in the constant ratio (V/F) as shown in the figure below. For this reason, this system is called V/F control. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 77 Setting the torque boost value must be done with caution and tested with small increments. If torque boost is increased too much or applied for too long a time, excessive current may be drawn triggering overcurrent protection. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 78 Parameter starting torque boost cut-off frequency Settable from 20 to 100% of nominal speed. Default value: 25% (boost stops when the speed reaches this value) 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 79: 2-Wires And 3-Wires Control Modes

    A digital input is managed as active upon its steady state. A filter (acting as a delay) of fixed 20ms is enabled on the digital inputs to prevent false triggering of the control. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 80 Functions and Parameters User Guide 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 81 Simultaneous activation of run forward and run reverse does not change the Clean Power VFD's status. To change the motor rotor direction, a full stop is compulsory. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 82 Functions and Parameters User Guide 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 83 When single direction is enable, the preset I/O "Run Reverse" (digital input number 4) is available to be associated to another function such as the selection of a preset speed. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 84: Clean Power Vfd Protection Against Short-Circuits

    Depending on the motor application, the user can change this setting between 0.75 to 2 x FLA Delay for this protection is factory set at 60 s. This delay can set it between 0 to 600 s. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 85: Safe Torque Off (Sto) Function

    Stop Category 1: A controlled stop with power available to the machine actuators to achieve the stop and then removal of power when the stop is achieved. Stop Category 2: A controlled stop with power left available to the machine actuators 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 86 This operator must master safety in general and functional safety specifically. He must report and sign the acceptance test in a dedicated document. Initial acceptance test report and subsequent test reports must be stored in a logbook. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 87 The motor runs. Test STO channel lost. Open one of the STO inputs. The motor stops and the alarm of lost STO channel is raised 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 88: Over Modulation

    Users have the possibility to minimize the vibrations by disabling the over-modulation function. Setting There is one parameter named Overmodulation. Its value can be ON or OFF Its default value is : ON (Over-modulation is active) 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 89: Networks And Communication

    The profile can be selected by user between CIA402 and SmartD. Parameters, Addresses and Format The Clean Power VFD is seen by other clients/servers as a table of parameters. This table can be download as an Excel file, from SmartD web site, in the page resources, section products. https [https://smartd.tech/technology/resources/] ://smartd.tech/technology/resources...
  • Page 90 Networks and communication User Guide Supported functions Code Function Read holding registers. Write single register. Write multiple register Read/Write multiple registers. Read Device Identification 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 91: Audit Logs

    For traceability, technical support troubleshooting and legal reasons the SmartDrive keeps a persistent log of audit-able events on the systems. An admin or SmartD qualified personal can consult these logs to diagnose problem that can arise in the field. What are the logged events ?
  • Page 92 Go to the Clean Power VFD main menu (click on the ellipsis in the upper right corner of the Smart App screen) select audit log 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 93 Select your preferred app to share the file and send / share  when exit the share step, the generated file is deleted from the phone 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 94: Clean Power Vfd Operation

    Each service is responsible to ping the health monitor at regular intervals, showing it is responsive and running normally. If no new ping is received after 60 seconds, the service is considered unresponsive. 11.2. System states 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 95: Troubleshooting

    Replace the fan. The ambient temperature is too Keep the ambient temperature below high. the specified max. operating temperature of the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 96 Power VFD side and motor side. If you use a contactor between the Check the contactor wiring.Replace Clean Power VFD and the motor, it the contactor. may be defective. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 97: Operation Issues

    Stop the Clean Power VFD to mode. download the changed parameters from SmartD app on you smartphone. The access parameters are Check your ID and password. incorrect. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 98 +24V on STO1 and STO2. The source/Sink (PNP/NPN) Check the wiring mode selection selection is not consistent with the setting. wiring of the I/O's. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 99 The motor fan has stopped or the Check the motor fan and remove any fan is obstructed by foreign object. foreign object. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 100 The motor vibrates and does not The voltage between phases is not Check the input and output voltage rotate normally. balanced. balance. Check the motor's insulation. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 101: Maintenance

    Failure to comply will result in personal injury. The VFD becomes hot during operation. Avoid touching the VFD until it has cooled to avoid burns. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 102: Capacitors Reforming

    If you don't have the skills and knowledge, neither the correct tools, to execute the reforming procedure as described here after, Call SmartD Technologies Inc to receive ad hoc technical support. Why Capacitors reforming ? If the Clean Power VFD has been non-operational for more than one year, Electrolytic DC capacitors of the DC bus need to be reformed.
  • Page 103 75% of DC bus voltage for 30 minutes. ramp-up the voltage to 100% of DC bus voltage for the rest of the reforming time. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 104: Routine Inspections

    User Guide 13.3. Routine inspections Regular checks of the following should be carried out to ensure the Clean Power VFD and installation reliability is maximized. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 105 (voltmeter, ampmeter, etc) Motor mechanical Is there any abnormal Visual and acoustic No abnormality. health vibration or noise? 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 106: Annual Inspection

    While the motor is running, activate the STO function. 13.5. Fan replacement Before the fans reach their usage time limit, they have to be replaced. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 107: Rtc Battery Replacement

    Replace the battery by inserting a new one in its slot and push smoothly until the spring locks it inside it slot. 13.7. Replace the Clean Power VFD If you need to replace the Clean Power VFD by another one, follow the described procedure hereafter: 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 108: Update The Clean Power Vfd Software

    13.8. Update the Clean Power VFD software SmartD can update the Clean Power VFD software. This will add new options and functions to the drive. The software version in your drive can be read through the embedded HMI or using the SmartDrive App Information about the version are accessible from the changelog database.
  • Page 109 User Guide Maintenance It is displaying either that your version is OK or it will tell you that a new version is available. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 110 Software update package The software update package must be located in the root folder of the USB drive and must have the following name: smartd-vfd-linux-software-update.tar.xz 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 111 It is possible to place the software update package in a directory on the USB drive but this requires to modify the configuration. E.g. if the package is set in smartd/update/smartd-vfd-linux-software-update.tar.xz on the USB drive, the software update configuration should be set as: "configuration": {...
  • Page 112: Sto Acceptance Test

    The motor runs. Test STO channel lost. Open one of the STO inputs. The motor stops and the alarm of lost STO channel is raised 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 113: Reset The Clean Power Vfd To The Factory Default Settings

    SmartDrive app and store it under a meaningful name. Prior to running a factory reset it his highly recommended that the motor be disconnected from the Clean Power VFD. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 114 Your mobile App must be paired and connected to the Clean Power VFD via the same network. Access the Reset function. From the overall menu of the mobile App, select "Configuration" Select the Reset function. Select "reset configuration". 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 115 User Guide Maintenance Start the reset. Tap on the button reset, and confirm your action by tapping the button Yes inside the poped-up confirmation window. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 116 Maintenance User Guide Result The reset function is running and the Clean Power VFD is reboot when the operation is complete. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 117: Disposal

    Emission of toxic gas may be generated when the plastic parts are burnt. Please dispose of the Clean Power VFD as industrial wastes. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 118: Technical Specifications

    The Clean Power VFD must be selected by skilled and experienced personnel. The Clean Power VFD must be selecting according to motor FLA, the load's driving force and the movement cycle, and the operating environment. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 119: Deratings

    In altitude up to 2000 m (6600 ft) above sea level, there isn't any derating to apply to the maximum output current. For use in altitude over 2000 m (6600 ft) above sea level, please contact SmartD Technologies Inc. 15.4. Control I/Os Clean Power VFD auxiliary power input The Smart Drive is equipped with auxiliary DC power input.
  • Page 120 Nominal voltage of STO enabling input 24 V Maximum input voltage 28.8 V Logic threshold 10V (+/- 5V) Low state maximum voltage for disable to SIL3 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 121 SPST, NO (form A) NO contact features Resistive load, AC: 3 A @ 250 V / DC 3 A @ 30 V 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 122: Operating Environment

    Failure to adhere to these environmental conditions may shorten the lifespan of the device, lead to malfunctioning and device failure, and void the warranty. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 123 -EMI source and other electronic devices that are sensitive to EMI Altitude Lower than 2000 m/6600 ft. Contact SmartD Technologies Inc. if you intend to use the Clean Power VFD at higher altitude. Vibrations Mount in a location where vibrations are less than an amplitude of 1.5 mm peak to peak (f= 2...13 Hz) and acceleration lower than 1 gn (f= 13...200...
  • Page 124 Avoid the proximity of any exothermic device. Ensure the mounting orientation of the Clean Power VFD allows an optimized airflow. Respect the clearance distances. 2022, August 3rd Version : 14 | Copyright © 2022 SmartD Technologies Inc. All Rights Reserved...
  • Page 125: Warranty, Software License And Legal Provisions

    Equipment; provided in both cases that (i) Purchaser provides SmartD with sufficient details to enable SmartD to recreate and diagnose the failure of the Equipment to function as warranted; and (ii) the breach of the warranty is reported to SmartD within the Equipment Warranty Period.
  • Page 126 This Limited Warranty may not be amended, modified or its terms waived, except in writing and signed by an Officer of SmartD. Intellectual Property Rights and Software License...
  • Page 127 Equipment. General Provisions SmartD shall not be responsible for delays or failures in performance resulting from acts beyond its reasonable control. If any part or provision of this section shall be found to be illegal or unenforceable therein, the remaining provisions of this Section shall remain in full force and effect and such part or provision shall be deemed stricken.

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