Related Manuals for Albion HP Series
Summary of Contents for Albion HP Series
- Page 1 Installation & Operating Manual HP Series Pneumatic Actuators Spring Return & Double Acting Albion Valves (UK) Ltd www.albionvalvesuk.com Email: sales@albionvalvesuk.com Tel: 01226 729900 HP Series Pneumatic Actuators Rev 1...
- Page 2 Operating Pressure and Method 3.3. Principles of Operation Assembly 4.1. Assembly of Accessories & Valve 4.2. OPEN/CLOSE Adjustment 4.3. HP Series Spring Sets Disassembly 5.1. Actuator Testing Troubleshooting Guide Dimensions 7.1. Top Mounting Connection Warranty HP Series Pneumatic Actuators Rev 1...
- Page 3 • Products supplied by Albion Valves (UK) Ltd, in its “as shipped” condition, are intrinsically safe if the instructions contained within this Service Instruction are strictly adhered to and executed by well-trained, equipped, prepared and competent personnel.
- Page 4 In case of air supply in the product, it is a general rule to use dry air without any dust. • The temperature around the actuators must be below 80°C. If the temperature is over 80°C, smooth operation cannot be guaranteed. For use in low temperatures, consult Albion Valves (UK) Limited. •...
- Page 5 Periodical checking should be carried out regardless of perceived condition. For optimal working life of the actuators, it is necessary to use enough lubrication oil. The inner seal should be replaced periodically. For further information regarding maintenance, please contact Albion Valves using the details below: Tel.
- Page 6 Close 1.10. Weight Part / Model HP050 HP063 HP066 HP075 HP088 HP100 HP115 Type 1.16 1.28 1.68 1.82 10.5 Part / Model HP125 HP145 HP160 HP180 HP200 Type 11.3 13.4 15.5 25.9 26.5 38.4 HP Series Pneumatic Actuators Rev 1...
- Page 7 Chromate + Polyester coated O Ring (End cap) Nitrile (NBR70) NBR, FKM, VMQ Piston Guide Polypropylene +GF O Ring (Pinion top) Nitrile (NBR70) NBR, FKM, VMQ Bearing (Pinion top) Nylon 46 Thrust Bearing (Pinion) Polyphthalamide HP Series Pneumatic Actuators Rev 1...
- Page 8 • The HP Series Pneumatic Actuators are supplied with a female drive output. The ISO5211 bolt patterns are provided for actuator mounting. The actuator drive bush is removable for ease of machining.
- Page 9 Air to port 2 : counter clockwise/open CLOSE Air to port 4 : clockwise/close * Pistons must be inverted to reverse actuator rotation • Air connections of spring return Spring to Close Air to port 2: counter clockwise / open HP Series Pneumatic Actuators Rev 1...
- Page 10 FIG 2 Insert actuator on top of valve and actuator are adapter and assembly it through close. screws Caution! Never disassemble a valve that Assembly is under pressure! • Assembly of valve (Direct mounting) Valve: close Actuator: close HP Series Pneumatic Actuators Rev 1...
- Page 11 Metric Tightening torque Bracket Screw table (Nm) Coupling 10~11 Coupling 23~25 48~52 Valve (Bracket mounting) 82~86 (Bracket mounting) 132~138 200~210 390~410 Valve 675~705 (Direct mounting) (Direct mounting) 1340~1400 HP Series Pneumatic Actuators Rev 1...
- Page 12 After Valve and Actuator are assembled for Close condition, adjust stop bolt inside actuator for correct closed condition as shown on picture on the right-hand. • Disassemble bolts both side like shown on the picture and, remove end-cap covers and springs (single acting actuator) HP Series Pneumatic Actuators Rev 1...
- Page 13 4.2.2. Adjustment for OPEN Loosen NUT a little to adjust OPEN STOP BOLT like picture on the right-hand. Clockwise : OPEN- Counterclockwise : OPEN+ Tighten and fasten NUT while STOP BOLT is being fixed by hex-wrench. HP Series Pneumatic Actuators Rev 1...
- Page 14 SET #11 SET #7 SET #12 SET #8 Disassembly 5-2. Remove both (open 5-3. Remove end cap screws 5-1. Remove cap screws / close) stop cap screws together with nut and washer and o-ring HP Series Pneumatic Actuators Rev 1...
- Page 15 Holding the body in vice, disassembly rotate the drive shaft until the piston. 5-7. Pistons shaft assembly 5-8. Pistons assembly 5-9. Pistons assembly 5-9. Pistons assembly 5-10. Spring assembly 5-11. End cap assembly 5-12. Indicator assembly HP Series Pneumatic Actuators Rev 1...
- Page 16 Replace valve The open/close valve operates The setting of speed controller is Reconfigure the speed controller too quickly or slowly not calibrated correctly Air is escaping O-ring of piston or cover bushing Replace O-ring is worn out HP Series Pneumatic Actuators Rev 1...
- Page 17 MODEL HP50 1/8” HP63 1/8” HP66 1/8” HP75 53.5 42.5 124 1/8” HP88 108 58.5 49.5 136 1/8” HP100 1/4” HP115 1/4” HP125 1/4” HP145 1/4” HP160 1/4” HP180 1/4” HP200 1/4” HP Series Pneumatic Actuators Rev 1...
- Page 18 22/17 Ø70/Ø102 14/18 F07/F10 M8/M10 HP115 25/22 Ø70/Ø102 Ø70/Ø102 14/18 F07/F10 M8/M10 HP125 25/22 Ø70/Ø102 14/18 F10/F12 M10/M12 HP145 30/27 Ø102/Ø125 18/23 F10/F12 M10/M12 HP160 30/27 Ø102/Ø125 18/23 F10/F12 M10/M12 HP180 38/36 Ø102/Ø125 18/23 HP Series Pneumatic Actuators Rev 1...
- Page 19 HP200 38/36 Ø140 Warranty • For further details of Albion Valves (UK) Ltd warranty period, please refer to Albion Valves (UK) Ltd ‘Conditions of Sale’ available on our website. HP Series Pneumatic Actuators Rev 1...
- Page 20 Delivery We know that time is money, and when a priority project depends on a part you can trust Albion to deliver – next day for all orders placed before 4:00PM. Choice We may have started out with a single brass ball valve, but our range has grown substantially since and we now consider ourselves to be a ‘One Stop Shop’...
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