Samson TROVIS 5573 Mounting And Operating Instructions
Samson TROVIS 5573 Mounting And Operating Instructions

Samson TROVIS 5573 Mounting And Operating Instructions

Heating and district heating controller
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EB 5573 EN
Translation of original instructions
TROVIS 5573 Heating and District Heating Controller
Firmware version 3.00.xx
Edition February 2024

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Summary of Contents for Samson TROVIS 5573

  • Page 1 EB 5573 EN Translation of original instructions TROVIS 5573 Heating and District Heating Controller Firmware version 3.00.xx Edition February 2024...
  • Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
  • Page 3: Table Of Contents

    Contents Safety instructions and measures ..............1-1 Notes on possible severe personal injury ............1-3 Notes on possible property damage .............1-4 Markings on the device ................2-1 Nameplate ....................2-1 Firmware versions ..................2-2 Design and principle of operation ...............3-1 3.1 Configuration using TROVIS-VIEW ...............3-1 Connection to SAM DISTRICT ENERGY ............3-2 Technical data ....................3-3 Dimensions ....................3-4 Values for resistance thermometers ...............3-5...
  • Page 4 Update over Ethernet .................10-5 10.2.4 Automatic firmware update for several controllers over RS-485 bus or Ethernet ....................10-7 Decommissioning ..................11-1 Removal ....................12-1 Repairs ....................13-1 13.1 Returning devices to SAMSON ..............13-1 Disposal ....................14-1 Certificates ....................15-1 Appendix A (configuration instructions) .............16-1 16.1 Systems ....................16-1 16.2 Functions of the heating circuit ..............16-35 16.2.1...
  • Page 5 Contents 16.2.4.1 OT activation value in rated operation ............16-42 16.2.4.2 OT deactivation value in rated operation ..........16-43 16.2.4.3 OT deactivation value in reduced operation ..........16-43 16.2.4.4 Variable night set-back ................16-43 16.2.5 Buffer tank systems Anl 16.x ..............16-44 16.2.6 Summer mode ..................16-46 16.2.7 Delayed outdoor temperature adaptation ..........16-47 16.2.8...
  • Page 6 Contents 16.4.9 Releasing a control circuit/controller with binary input .......16-71 16.4.10 Speed control of the charging pump ............16-71 16.4.11 External demand processing ..............16-72 16.4.12 External demand using a 0 to 10 V signal ..........16-74 16.4.13 Creep feed rate limitation with a binary input ..........16-74 16.4.14 Connecting potentiometers for valve position input ........16-75 16.4.15 Locking manual level ................16-75 16.4.16 Locking the rotary switch .................16-75 16.4.17...
  • Page 7: Safety Instructions And Measures

    SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the device for its intended purpose or for damage caused by external forces or any other external factors. Î Refer to the technical data for limits and fields of application as well as possible uses.
  • Page 8 No personal protective equipment is required for the direct handling of the controller. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.
  • Page 9: Notes On Possible Severe Personal Injury

    Safety instructions and measures Responsibilities of operating personnel Operating personnel must read and understand these mounting and operating instructions as well as the referenced documents and observe the specified hazard statements, warnings and caution notes. Furthermore, operating personnel must be familiar with the applicable health, safety and accident prevention regulations and comply with them. Referenced standards, directives and regulations The TROVIS 5573 Heating and District Heating Controller with a CE marking fulfills the re- quirements of the Directives 2014/30/EU, 2014/35/EU and 2011/65/EU. The declaration...
  • Page 10: Notes On Possible Property Damage

    Safety instructions and measures 1.2 Notes on possible property damage NOTICE Risk of damage to the controller due to the supply voltage exceeding the permissible toler- ances. The controller is designed for use in low voltage installations. Î Observe the permissible tolerances of the supply voltage. Malfunction due to a configuration that does not meet the requirements of the application.
  • Page 11: Markings On The Device

    Markings on the device 2 Markings on the device 2.1 Nameplate The nameplate shown was up to date at the time of publication of this document. The name- plate on the device may differ from the one shown. Type designation Model number Firmware version Serial number...
  • Page 12: Firmware Versions

    Markings on the device 2.1 Firmware versions Firmware revisions 1.80  1.82 Internal revisions 1.82 1.90 In the configuration level CO1, the 'Four-point characteristic' function can also be configured for systems Anl 3.x. See CO1 -> F11. The demand for the maximum flow set point issued by a 0 to 10 V signal can be made with an adjustable boost. See CO1 -> F18 - 1. The controller can be connected to an optional Modbus gateway. 1.90 1.95 The priority operation (reverse control or set-back operation) can be set independently from the time and temperature course of the system (see Appendix A).
  • Page 13 Markings on the device Firmware revisions 2.14 2.20 New hydraulic systems Anl 16.x (buffer tank systems). See Appendix A. The drying of jointless floors is not canceled due to a deviation in the flow temperature (see Appendix A). 2.20 2.24 Internal revisions 2.24 2.26 Function to receive outdoor temperature as 0 to 10 V signal extended (CO5 -> F23) Outdoor temperatures can be received or sent using a 0 to 10 V signal. 2.26 2.28 New system Anl 11.5 (see Appendix A) 2.28 2.30 It is possible to connect PTC and Ni1000 sensors (Pt1000 sensors only possible below this firmware version) 2.30 2.41...
  • Page 14 Markings on the device Firmware revisions 2.48 2.51 Meaning of CO1, CO2 -> F02 changed F02 - -1 = Outdoor-temperature-controlled control active Buffer tank systems: the measured value SF1 is now also relevant to end charging Discharging protection for DHW tank and buffer tank Separate boost adjustable for underfloor heating circuits Heating circuits can be configured to be circuits only processing demand with the settings CO1' -> F00 - 1 and CO2' -> F00 - 1 Transmission range setting for 0 to 10 V signal to process external demand changed to CO5' -> F07 Default setting of heating characteristic 1.2 (0.5 for underfloor heating) Default setting of the maximum flow temperature: 70 °C Delayed outdoor temperature adaptation adjustable in steps of 0.1 °C 2.51 2.61 New function Variable night set-back can be configured separately for each heating...
  • Page 15 Î Download the currently valid firmware at www.samsongroup.com > DOWNLOADS > Software & Drivers > Firmware and install it. The SAMSON NE53 newsletter keeps users up to date on any software or hardware revi- sions in accordance with NAMUR Recommendation NE 53. You can subscribe to the news- letter at www.samsongroup.com >...
  • Page 16 EB 5573 EN...
  • Page 17: Design And Principle Of Operation

    TROVIS-VIEW provides a uniform user interface that allows users to configure and − Control of two outdoor-temperature- parameterize various SAMSON devices compensated heating circuits with two using device-specific database modules. The valves in the primary circuit device module 5573 can be downloaded The TROVIS 5573 Heating and District Heat-...
  • Page 18: Connection To Sam District Energy

    Design and principle of operation 3.2 Connection to SAM DISTRICT ENERGY The controller can be configured and operat- ed on a computer, smartphone or tablet computer using the SAM DISTRICT ENERGY industry-specific application. The controller is connected to SAM DISTRICT ENERGY over the Modbus interface using a communication gateway.
  • Page 19: Technical Data

    Design and principle of operation 3.3 Technical data Inputs 8x inputs for Pt 1000, PTC or Ni 1000 temperature sensors and two bina- ry inputs, terminal 11 as 0 to 10 V input (e.g. for external demand or out- door temperature signal) Outputs 2x three-step signal: rating max. 250 V AC, 2 A  1) Alternatively 2x on/off signal: rating max. 250 V AC, 2 A 3x pump output: rating max. 250 V AC, 2 A; all outputs are relay outputs with varistor suppression Terminal 11 as 0 to 10 V output (e.g. for continuous closed loop control, outdoor temperature, signal for external demand or pump speed control), load >5 k Ω Optional interfaces 1x Modbus RS-485 interface for two-wire bus using RS-485 communica- tion module (Modbus RTU protocol, data format 8N1, RJ-45 connector socket at the side) Supply voltage...
  • Page 20: Dimensions

    Design and principle of operation 3.4 Dimensions Panel cut-out 138 mm x 92 mm (W x H) Fig. 3-1: Dimensions in mm · Controller with standard base Fig. 3-2: Dimensions in mm · Controller with high base EB 5573 EN...
  • Page 21: Values For Resistance Thermometers

    Design and principle of operation 3.5 Values for resistance thermometers Pt 1000 sensors Temperature °C –35 –30 –25 –20 –15 –10 –5 Resistance Ω 862.5 882.2 901.9 921.6 941.2 960.9 980.4 1000.0 1019.5 1039.0 1058.5 1077.9 Temperature °C +25 Resistance Ω 1097.3 1116.7 1136.1 1155.4 1174.7 1194.0 1213.2 1232.4 1251.6 1270.8 1289.9 1309.0 Temperature °C +85 +100 +105...
  • Page 22 EB 5573 EN...
  • Page 23: Shipment And On-Site Transport

    Î Observe the storage instructions. 1. Remove the packaging from the control- Î Avoid long storage times. ler. Î Contact SAMSON in case of different storage conditions. 2. Check scope of delivery (see Fig. 4-1). 3. Dispose and recycle the packaging in ac- cordance with the local regulations.
  • Page 24 Shipment and on-site transport Storage instructions − Protect the controller against external in- fluences (e.g. impact). − Protect the controller against moisture and dirt. Store it at a relative humidity of less than 75 %. In damp spaces, prevent condensation. If necessary, use a drying agent or heating. − Make sure that the ambient air is free of acids or other corrosive media.
  • Page 25: Installation

    Installation 5 Installation Panel mounting 1. Undo the two screws (1). The work described in this chapter is only to 2. Pull apart the controller housing and the be performed by personnel appropriately base. qualified to carry out such tasks. 3. Make panel cut-out with the dimensions 5.1 Installation conditions 138 x 92 mm (W x H).
  • Page 26 Installation Panel mounting Panel cut-out 138 x 92 Wall mounting Rail mounting Fig. 5-1: Dimensions in mm EB 5573 EN...
  • Page 27: Electrical Connection

    Installation Rail mounting Notes on electric wiring 1. Fasten the spring-loaded hook (4) at the Î Install the 230 V power supply lines and bottom of the top hat rail (3). the signal lines separately and away from each other. 2.
  • Page 28 Installation Overvoltage protection Wiring of a room panel − If signal lines are installed outside build- Î Connect as shown in Fig. 5-4. ings or over large distances, make sure Connecting actuators appropriate surge or overvoltage protec- − 0 to 10 V control output: use cables with tion measures are taken. Such measures a minimum wire cross-section of are indispensable for bus lines.
  • Page 29 Installation DANGER Risk of fatal injury as a result of failing to observe the permissible touch voltage. Separation of the circuits is absolutely essential when SELV equipment is connected to terminals 20, 22, 25 and 28 as this equipment has a different intended use of the supply voltage than specified in the technical data (230 V AC).
  • Page 30 Binary input Control circuit Potentiometer Circulation pump (heating) Room sensor Storage tank charging pump RüF Return flow sensor Heat exchanger charging pump Storage tank sensor Circulation pump (DHW) Flow sensor Fig. 5-2: Wiring of TROVIS 5573 Controller with standard base EB 5573 EN...
  • Page 31 Binary input Control circuit Potentiometer Circulation pump (heating) Room sensor Storage tank charging pump RüF Return flow sensor Heat exchanger charging pump Storage tank sensor Circulation pump (DHW) Flow sensor Fig. 5-3: Wiring of TROVIS 5573 Controller with high base EB 5573 EN...
  • Page 32 Installation For Rk1: TROVIS 5573 Type 5257-5(x) Room Panel  1) For Rk2: TROVIS 5573 Type 5257-5(x) Room Panel  1) Type 5244 no longer available Fig. 5-4: Wiring of a room panel for Rk1 or Rk2 Table 5-1: Permissible wire cross-section for terminals Cable Wire cross-section Single-wire 0.33 to 2 mm² Multi-wire 0.33 to 2 mm² Length of insulation to be stripped off wire ends: 6 mm EB 5573 EN...
  • Page 33: Operation

    Operation 6 Operation The heating controller is operated on site using the operating controls on the front. 6.1 Operating controls The operating controls are located in the front panel of the controller. Rotary pushbutton Rotary pushbutton Turn [q]: Select readings, parameters and function blocks. Press [Û]: Confirm adjusted selection or settings.
  • Page 34: Optional Interfaces

    Operation 6.2 Optional interfaces Two-wire bus system The optional RS-485 communication module is required to connect the controller to a two- wire bus network for Modbus RTU communication with a process control system. Modbus-TCP/IP communication and SAM DISTRICT ENERGY web application The SAM MOBILE, SAM LAN or SAM HOME Gateway is required for Modbus-TCP/IP communication and for connection to the SAM DISTRICT ENERGY web application.
  • Page 35: Start-Up And Configuration

    & key number Û Configuration and parameter level (Start-up) PA1/CO1: RK1 (heating circuit 1) PA2/CO2: RK2 (heating circuit 2) PA4/CO4: DHW circuit PA5/CO5: System-wide PA6/CO6: Modbus communication Anl: System code number Fig. 7-1: Level structure of TROVIS 5573 EB 5573 EN...
  • Page 36: Setting The System Code Number

    Start-up and configuration The work described in this chapter is only to be performed by personnel appropriately quali- fied to carry out such tasks. Before start-up, make sure the following conditions are met: − The controller is properly mounted according to the instructions. − The electrical connection is properly performed. − The firmware corresponds to the version that is currently available.
  • Page 37: Activating And Deactivating Functions

    Start-up and configuration 3. Confirm key number [Û] Reading: PA_ 4. Select Anl on the display. 5. Activate editing mode for the system code number [Û] blinks. 6. Select system code number [q] 7. Confirm system code number [Û] Reading: End 8. Turn the rotary switch back to normal switch setting (information level).
  • Page 38 Start-up and configuration 6. Select function block [q]. Activated function blocks are marked '- 1'. Deactivated function blocks are marked '- 0'. 7. Activate editing mode for the function block [Û]. blinks. 8. Activate function block [q]. Reading: F__ - 1 An activated function block is indicated by a black square below (right) the function block number at the top of the controller display.
  • Page 39: Changing Parameters

    Start-up and configuration 7.3 Changing parameters Depending on the system code number selected and the activated functions, not all parame- ters listed in the parameter list in the appendix (see Appendix A) might be accessible. The parameters are grouped by topics: − PA1: RK1 (heating circuit 1) − PA2: RK2 (heating circuit 2) − PA4: DHW circuit − PA5: System-wide...
  • Page 40: Calibrating Sensors

    Start-up and configuration 7.4 Calibrating sensors The controller is designed for connection of Pt1000, PTC and Ni1000 sensors. − CO5 -> F01 - 1, F02 - 0: Pt 1000 − CO5 -> F01 - 0, F02 - 0: PTC − CO5 -> F01 - 1, F02 - 1: Ni 1000 The corresponding sensor resistance values are listed in the 'Design and principle of opera- tion' chapter. If the temperature values displayed at the controller differ from the actual temperatures, the measured values of all connected sensors can be recalibrated.
  • Page 41 Start-up and configuration Room sensor RF, heating circuit 1 and 2 Outdoor sensor AF1 Flow sensor VF, heating circuit 1 and 2 Flow sensor VF1, primary heat exchanger circuit Flow sensor VF2 and VF4, DHW circuit Solar collector sensor VF3 Return flow sensor RüF Storage tank sensor SF1 Storage tank sensor SF2...
  • Page 42: Entering Customized Key Number

    Start-up and configuration 7.5 Entering customized key number To prevent the function and parameter settings being changed by unauthorized users, a cus- tomized key number can be added to the fixed service key number. You can set the custom- ized key number to be between 0100 and 1900. How to proceed: 1. Turn the rotary switch to (parameter and configuration level).
  • Page 43: Setup

    Setup 8 Setup 8.1 Selecting the operating mode Day mode (rated operation): regardless of the programmed times-of-use and summer mode, the set points relevant for rated operation are used by the controller. Icon: Night mode (reduced operation): Regardless of the programmed times-of-use, the set points relevant for reduced operation are used by the controller.
  • Page 44: Schedules

    Setup 8.2 Schedules The controller operates according to the schedules in automatic mode. 8.2.1 Setting the time and date The current time and date need to be set immediately after start-up and after a power failure lasting more than 24 hours. This is the case when the time blinks on the display. How to proceed: 1.
  • Page 45: Setting The Times-Of-Use

    Setup 8.2.2 Setting the times-of-use Three times-of-use can be set for each day of the week. Parameters Default Value range  1) Period/day 1-7, 1, 2, 3, 4, 5, 6, 7 with 1-7 daily, 1 = Monday, 2 = Tuesday, …, 7 = Sunday Start first time-of-use 06:00 00:00 to 24:00 h; in steps of 15 minutes Stop first time-of-use 22:00 00:00 to 24:00 h; in steps of 15 minutes Start second time-of-use 22:15 00:00 to 24:00 h; in steps of 15 minutes Stop second time-of-use 22:15 00:00 to 24:00 h; in steps of 15 minutes Start third time-of-use --:-- 00:00 to 24:00 h; in steps of 15 minutes...
  • Page 46 Setup 6. Select period/day for which the times-of-use are to be valid [q]. 1-7 = daily 1 = Monday, 2 = Tuesday, …, 7 = Sunday 7. Activate editing mode for the period/day [Û]. Reading: START, blink. START 8. Change start time [q]. The time is set in steps of 15 minutes. 9. Confirm the start time setting [Û]. Reading: STOP STOP 10. Change stop time [q]. The time is set in steps of 15 minutes. 11.
  • Page 47: Setting The Party Timer (Special Time-Of-Use)

    Setup 8.2.3 Setting the party timer (special time-of-use) Using the Party mode function, the controller continues or activates the rated operation of the controller during the time when the party timer is active, regardless of the programmed times-of-use. After the party timer has counted down, the party time function is reset to 00:00 Parameter Default Value range...
  • Page 48 Setup Parameters Default Level: value range Public holidays – Extended information level: 01.01 to 31.12 How to proceed: 1. In the extended information level (normal switch posi- tion ) select the data point for public holidays [q]. Reading: 2. Open data point for public holidays. 3.
  • Page 49: Programming Vacation Periods (Special Times-Of-Use)

    Setup 8.2.5 Programming vacation periods (special times-of-use) The system runs constantly in reduced mode during vacation periods. A maximum of ten va- cation periods can be entered. Each vacation period can be separately assigned to the heat- ing circuits RK1, RK2 and/or the DHW circuit. Parameters Default Level: value range Vacation period (START, STOP) –...
  • Page 50 Setup 9. Select the control circuit to which the current vacation period is to apply [q]: : Current vacation period applies to heating circuit 1 : Current vacation period applies to heating circuit 2 : – : Current vacation period applies to DHW circuit The vacation period can be assigned to a single control circuit or any combination of all three control circuit (RK1 and RK2, DHW circuit).
  • Page 51: Entering Day And Night Set Points

    Setup 8.3 Entering day and night set points For the heating circuits, the desired room temperatures during the day ('Day set point') and during the night ('Night set point') can be entered into the controller. In the DHW circuit, the temperature you wish the DHW to be heated to can be set.
  • Page 52: Reset To Default Settings

    Setup 8.4 Reset to default settings All parameters set over the rotary switch as well as parameters in the PA1, PA2 and PA5 pa- rameter levels can be reset to their default settings (WE). This does not apply to the maximum flow temperature and the return flow temperature limits in PA1 and PA2.
  • Page 53: Operating The Controller In Manual Mode

    Setup Temperature at solar collector sensor VF3 Temperature at return flow sensor RüF Temperature at storage tank sensor SF1 Temperature at storage tank sensor SF2 Temperature at storage tank sensor of solar circuit 2. Confirm a data point [Û] to read the associated set point/limit. The date is displayed when the time reading appears. 8.6 Operating the controller in manual mode Switch to manual mode to configure all controller outputs.
  • Page 54 Setup 6. Turn the rotary switch back to normal switch setting (information level). The manual mode is deactivated. Note The outputs of the controller are not affected by merely turning the rotary switch to (manu- al level). The outputs are only changed by entering or changing the positioning values or switching states.
  • Page 55: Malfunctions

    Malfunctions 9 Malfunctions A malfunction is indicated by the blinking icon on the display. Additionally, the display is illuminated for one second every 10 seconds. The 'Error' message appears. Press the rotary pushbutton to open the error level. Turn the rotary knob to read the error or possibly more. As long as an malfunction exits, the error message is included in the reading loop, even when it has not been opened by pressing the rotary pushbutton.
  • Page 56: Sensor Failure

    Malfunctions 9.2 Sensor failure As described in the error list, sensor failures are indicated by displaying Err 1 error message in the error level. For detailed information, exit the error level and view the different tempera- ture values in the information level: each sensor icon displayed together with three dashes in- stead of the measured value indicates a defective sensor. The following list explains how the controller responds to the failure of the different sensors.
  • Page 57: Error Status Register

    Malfunctions 9.4 Error status register The error status register is used to indicate controller or system errors. Error message Meaning Decimal value Err 1 Sensor failure Err 2 – Err 3 Disinfection temperature not reached Err 4 Max. charging temperature reached Err 5 – Err 6 Temperature monitor alarm Err 7 Unauthorized access occurred...
  • Page 58 EB 5573 EN...
  • Page 59: Servicing

    See Chapter 10.2. The SAMSON NE53 newsletter keeps users up to date on any software or hardware revi- sions in accordance with NAMUR Recommendation NE 53. You can subscribe to the news- letter at www.samsongroup.com > SERVICE > NE53 newsletter.
  • Page 60: Firmware Update

    Servicing 10.2 Firmware update 10.2.1 Update over RS-232 interface Requirements − Computer with Microsoft Windows operating system ® − USB/RS-232 adapter (order no. 8812-2001) − RS-232 to computer communication module (order no. 8812-2003) How to proceed: 1. Download the latest version of the tool to install firmware update files (boot manager) and the currently valid firmware file at u www.samsongroup.com > DOWNLOADS > Software & Drivers > Firmware. 2. Connect the USB/RS-232 adapter to the USB port of the computer. 3. Connect the RS-232 to computer communication module to the USB/RS-232 adapter. 4.
  • Page 61 Î If the update could not be completed properly (e.g. because the connection was interrupt- ed during the update), click [Abbruch] (cancel) and click [Updaten] (update) to restart the procedure. Î Contact SAMSON's After-Sales Service if the firmware update cannot be completed suc- cessfully. For this purpose, submit the following information: − Error messages that appear...
  • Page 62: Update Over Rs-485 Bus

    Servicing 10.2.2 Update over RS-485 bus Requirements − Host computer − Firmware file How to proceed: 1. Download the latest version of the tool to install firmware update files (boot manager) and the currently valid firmware file at u www.samsongroup.com > DOWNLOADS > Software & Drivers > Firmware. 2. Install the boot manager tool on the host computer. 3. Exit the active Modbus RTU application running on the host computer. 4.
  • Page 63: Update Over Ethernet

    Servicing Î Contact SAMSON's After-Sales Service if the firmware update cannot be completed suc- cessfully. For this purpose, submit the following information: − Error messages that appear − All the data settings that have been performed according to these instructions − All the data settings made in the boot manager 10.2.3 Update over Ethernet Requirements − Host computer...
  • Page 64 Note It is not possible to restart the update process, if another controller exists in the network, which is in the boot mode after a failed update. Î Contact SAMSON's After-Sales Service if the firmware update cannot be completed suc- cessfully. For this purpose, submit the following information: − Error messages that appear − All the data settings that have been performed according to these instructions...
  • Page 65: Ethernet

    Servicing 10.2.4 Automatic firmware update for several controllers over RS-485 bus or Ethernet Requirements − Host computer How to proceed: 1. Download the latest version of the tool to install firmware update files (boot manager) and the currently valid firmware file at u www.samsongroup.com > DOWNLOADS > Software & Drivers > Firmware. 2. Install the boot manager tool on the host computer. 3.
  • Page 66 Servicing − When 'COM-Port' is selected: enter the same port and Baud rate as used in the ap- plication. − When 'Modbus-TCP-Gateway' is selected: change the TCP port (default: 502), if nec- essary. Note The Baud rate does not need to be changed when Modbus TCP or a SAM-HOME gateway is used.
  • Page 67 Note It is not possible to restart the update process, if another controller exists in the network, which is in the boot mode after a failed update. Î Contact SAMSON's After-Sales Service if the firmware update cannot be completed suc- cessfully. For this purpose, submit the following information: − Error messages that appear − All the data settings that have been performed according to these instructions...
  • Page 68 10-10 EB 5573 EN...
  • Page 69: Decommissioning

    Decommissioning 11 Decommissioning Î Unscrew the top left and right screws on the front of the controller to open the The work described in this chapter is only to controller housing. be performed by personnel appropriately Î Disconnect the wires from the terminals. qualified to carry out such tasks.
  • Page 70 11-2 EB 5573 EN...
  • Page 71: Removal

    Removal 12 Removal The work described in this chapter is only to be performed by personnel appropriately qualified to carry out such tasks. Panel mounting 1. Put the controller out of operation (see the 'Decommissioning' chapter). 2. Unscrew the top left and bottom right screws to unfasten the controller housing from the panel.
  • Page 72 12-2 EB 5573 EN...
  • Page 73: Repairs

    Risk of controller damage due to incorrect service or repair work. Î Do not perform any repair work on your own. Î Contact SAMSON's After-sales Service for service and repair work. 13.1 Returning devices to SAMSON Defective controllers can be returned to SAMSON for repair.
  • Page 74 13-2 EB 5573 EN...
  • Page 75: Disposal

    Disposal 14 Disposal SAMSON is a producer registered at the following European institution u https://www.ewrn.org/ national-registers/national- registers. WEEE reg. no.: DE 62194439/FR 025665 Î Observe local, national and internation- al refuse regulations. Î Do not dispose of components, lubricants and hazardous substances together with your other household waste.
  • Page 76 14-2 EB 5573 EN...
  • Page 77: Certificates

    Certificates 15 Certificates The following certificates are included on the next pages: − EU declaration of conformity − TR CU certificate The certificates shown were up to date at the time of publishing. The latest certificates can be found on our website: u www.samsongroup.com > Products > Automation Systems > 5573 EB 5573 EN 15-1...
  • Page 78 Für das folgende Produkt / For the following product / Nous certifions que le produit Heizungsregler / Heating Controller / Régulateur de chauffage Typ/Type/Type TROVIS 5573 wird die Konformität mit den einschlägigen Harmonisierungsrechtsvorschriften der Union bestätigt / the conformity with the relevant Union harmonisation legislation is declared with/ est conforme à...
  • Page 79 Certificates TR CU certificate EB 5573 EN 15-3...
  • Page 80 Certificates 15-4 EB 5573 EN...
  • Page 81 Certificates EB 5573 EN 15-5...
  • Page 82 15-6 EB 5573 EN...
  • Page 83: Appendix A (Configuration Instructions)

    Appendix A (configuration instructions) 16 Appendix A (configuration instructions) This Appendix contains information on the configuration of the controller. 16.1 Systems Boiler plants Single-stage boiler systems can be configured to include any system whose heating circuits and DHW circuit include just one heat exchanger. These systems are Anl 1.0, 1.5, 1.6, 2.x, 3.0, 3.5, 4.0, 4.1 and 16.x. The boiler can be controlled by an on/off output (CO1 -> F12 - 0). Boiler Single-stage RüF1 RK1_2 Pkt VF1 Fig. 16-1: Configuration of a boiler system...
  • Page 84 Appendix A (configuration instructions) Primary and secondary systems Different hydraulic schematics are available. The systems can be designed as primary or secondary systems. The main hydraulic differenc- es between the primary and second systems are shown in Fig. 16-2. 1. A mixing valve replaces the heat exchanger in the heating circuit/DHW circuit. 2. A storage tank charging pump replaces the solenoid valve/thermoelectric valve in the primary system. Do not change the controller settings. Secondary system Primary system RüF1...
  • Page 85 Appendix A (configuration instructions) System Anl 1.0 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 − 9 = Differential temperature When control CO1 -> F23 - 1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When CO5 -> F23 - 1 Direction 'AA'...
  • Page 86 Appendix A (configuration instructions) System Anl 1.1 SLP (RK2) RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO4 -> F05 - 0 (without VF4) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 87 Appendix A (configuration instructions) System Anl 1.2 RüF1 Note: Secondary system only Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO4 -> F05 - 0 (without VF4) CO5' -> F10 Function of the 0 to 10 V output:...
  • Page 88 Appendix A (configuration instructions) System Anl 1.3 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When CO5 -> F23 - 1 Direction 'AA'...
  • Page 89 Appendix A (configuration instructions) System Anl 1.5 Default setting CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 When − 7 = SLP speed CO4 -> F21 - 1 EB 5573 EN 16-7...
  • Page 90 Appendix A (configuration instructions) System Anl 1.6 without pre-control RüF1 Default setting CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 1 (with SF2) CO4 -> F10 - 0 (DHW circulation return flow in storage tank) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 When − 7 = SLP speed CO4 -> F21 - 1 16-8 EB 5573 EN...
  • Page 91 Appendix A (configuration instructions) System Anl 1.6 with pre-control RüF1 Default setting CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 1 (with SF2) CO4 -> F05 - 0 (without VF4; in this case, VF1 usually installed at the point of mea- surement of VF4) CO4 -> F10 - 0 (DHW circulation return flow in storage tank) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 When − 7 = SLP speed...
  • Page 92 Appendix A (configuration instructions) System Anl 1.9 RüF2 Default setting CO4 -> F01 - 0 (without SF1) CO4 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 2 = Control signal RK2 − 10 = 10 V supply When − 6 = External demand CO1 -> F18 - 1 16-10 EB 5573 EN...
  • Page 93 Appendix A (configuration instructions) System Anl 2.0 RüF1 SLP (RK2) Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1...
  • Page 94 Appendix A (configuration instructions) System Anl 2.1 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 When...
  • Page 95 Appendix A (configuration instructions) System Anl 2.2 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 1 (with SF2) CO4 -> F05 - 0 (without VF4) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 96 Appendix A (configuration instructions) System Anl 2.3 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 When − 7 = SLP speed CO4 -> F21 - 1 − 5 = Outdoor temperature When...
  • Page 97 Appendix A (configuration instructions) System Anl 3.0 RüF2 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO2 -> F01 - 0 (without RF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 0 (without RüF2) CO5 -> F14 - 0 (UP1 only active during the processing for an external demand) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 98 Appendix A (configuration instructions) System Anl 3.5 RüF1 Note: Closed control circuit and UP1 are only active during the processing for an external demand. Default settings CO1 -> F03 - 1 (with RüF1) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 6 = External demand CO1 -> F18 - 1 16-16 EB 5573 EN...
  • Page 99 Appendix A (configuration instructions) System Anl 4.0 RüF2 RüF1 Default setting CO1 -> F02 - 0 (without RF1) CO1 -> F03 - 1 (with AF1) CO2 -> F01 - 1 (with RüF1) CO2 -> F02 - 0 (without RF2) CO2 -> F03 - 1 (with AF1) CO5 -> F14 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 100 Appendix A (configuration instructions) System Anl 4.1 RüF2 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO2 -> F01 - 0 (without RF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 0 (without RüF2) CO4 -> F01 - 1 (with SF1) CO4 -> F02...
  • Page 101 Appendix A (configuration instructions) System Anl 4.5 RüF2 RüF1 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO2 -> F01 - 0 (without RF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 0 (without RüF2) CO4 -> F01 - 1 (with SF1) CO4 -> F02...
  • Page 102 Appendix A (configuration instructions) System Anl 10.0 RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO2 -> F01 - 0 (without RF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 1 (with RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 103 Appendix A (configuration instructions) System Anl 11.0 RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 − 2 = Control signal RK2 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When...
  • Page 104 Appendix A (configuration instructions) System Anl 11.1 RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO4 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1...
  • Page 105 Appendix A (configuration instructions) System Anl 11.1 with buffer storage tank RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 0 (without SF2) CO4 -> F03 - 0 (without RüF2) CO5' -> F10...
  • Page 106 Appendix A (configuration instructions) System Anl 11.2 RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 1 (with SF2) CO4 -> F03 - 0 (without RüF2) CO4 -> F10 - 0 (DHW circulation return flow in storage tank) CO5' -> F10...
  • Page 107 Appendix A (configuration instructions) System Anl 11.2 with buffer storage tank RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 1 (with SF1) CO4 -> F02 - 1 (with SF2) CO4 -> F03 - 0 (without RüF2) CO5' -> F10...
  • Page 108 Appendix A (configuration instructions) System Anl 11.5 RüF1 RüF2 Note: DHW circuit with adjustable valve position for storage tank charging in ab- solute priority operation. By using RüF2, the ready-adjusted valve position is subject to the return flow temperature limitation. Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO4 -> F02...
  • Page 109 Appendix A (configuration instructions) System Anl 11.6 RüF1 RüF2 SLP/ZP Note: Install a continuously running pump in the DHW circuit and connect it di- rectly to the supply voltage. Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01...
  • Page 110 Appendix A (configuration instructions) System Anl 11.9 RüF1 RüF2 Default setting CO1 -> F01 - 0 (without RF1) CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO4 -> F01 - 0 (without SF1) CO4 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 − 2 = Control signal RK2 − 10 V supply When...
  • Page 111 Appendix A (configuration instructions) System Anl 16.0 RüF1 SLP/10Vout Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 7 = SLP speed CO1 -> F21 - 1 − 9 = Differential temperature When control CO1 -> F23 - 1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature...
  • Page 112 Appendix A (configuration instructions) System Anl 16.1 RüF2 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 − 2 = Control signal RK2 When − 7 = SLP speed...
  • Page 113 Appendix A (configuration instructions) System Anl 16.2 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 7 = SLP speed CO1 -> F21 - 1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When CO5 -> F23 - 1 Direction 'AA' EB 5573 EN...
  • Page 114 Appendix A (configuration instructions) System Anl 16.3 RüF2 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 7 = SLP speed CO1 -> F21 - 1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When CO5 -> F23 - 1 Direction 'AA'...
  • Page 115 Appendix A (configuration instructions) System Anl 16.4 RüF2 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 When − 7 = SLP speed CO1 -> F21 - 1 When − 6 = External demand CO1 -> F18 - 1 − 5 = Outdoor temperature When CO5 -> F23 - 1 Direction 'AA'...
  • Page 116 Appendix A (configuration instructions) System Anl 16.6 RüF2 SF2 SF1 RüF1 Default setting CO1 -> F02 - 1 (with AF1) CO1 -> F03 - 1 (with RüF1) CO1 -> F06 - 1 (with SF2) CO2 -> F02 - 1 (with AF1) CO2 -> F03 - 0 (without RüF2) CO5' -> F10 Function of the 0 to 10 V output: − 1 = Control signal RK1 − 2 = Control signal RK2 When...
  • Page 117: Functions Of The Heating Circuit

    Appendix A (configuration instructions) 16.2 Functions of the heating circuit Which controller functions are available depends on the selected system code number (Anl). 16.2.1 Outdoor-temperature-compensated control When outdoor-temperature-compensated control is used, the flow temperature is controlled based on the outdoor temperature. The heating characteristic in the controller defines the flow temperature set point as a function of the outdoor temperature (see Fig. 16-3). The out- door temperature required for outdoor-temperature-compensated control can either be mea- sured at an outdoor sensor or received over the 0 to 10 V input. °...
  • Page 118: Outdoor Temperature Received Or Sent As 0 To 10 V Signal

    Appendix A (configuration instructions) 16.2.1.1 Outdoor temperature received or sent as 0 to 10 V signal The outdoor temperature can be received at terminals 11 and 12 as a 0 to 10 V input signal or issued as a 0 to 10 V output signal. The zero of the 0 to 10 V input and output signals can be shifted, if required. Functions Default Configuration Outdoor sensor AF1 CO1.2 -> F02 - 1 Outdoor temperature received or sent as CO5 -> F23 - 1 0 to 10 V signal Direction: AE (receive) –20 °C Lower transmission range: –50 to +100 °C +50 °C...
  • Page 119: Gradient Characteristic

    Appendix A (configuration instructions) 16.2.1.2 Gradient characteristic Basically, the following rule applies: a decrease in the outdoor temperature causes the flow temperature to increase in order to keep the room temperature constant. By varying the 'Gra- dient' and 'Level' parameters, you can adapt the characteristic to your individual require- ments: The gradient needs to be increased if the room temperature °C drops when it is cold outside.
  • Page 120 Appendix A (configuration instructions) Outside the times-of-use, reduced set points are used for control: the reduced flow set point is calculated as the difference between the adjusted values for 'Day set point' (rated room tem- perature) and 'Night set point' (reduced room temperature). The 'Max. flow temperature' and 'Min. flow temperature' parameters mark the upper and lower limits of the flow temperature. A separate gradient characteristic can be selected for the limitation of the return flow tem- perature. Examples for adjusting the characteristic − Old building, radiator design 90/70: Gradient approx. 1.8 − New building, radiator design 70/55: Gradient approx. 1.4 − New building, radiator design 55/45: Gradient approx.
  • Page 121: Four-Point Characteristic

    Appendix A (configuration instructions) 16.2.1.3 Four-point characteristic The four-point characteristic allows you to define your own heating characteristic. It is de- fined by four points for the outdoor temperature, flow temperature, reduced flow temperature and return flow temperature. The 'Max. flow temperature' and 'Min. flow temperature' pa- rameters mark the upper and lower limits of the flow temperature. °C P1 to P4 Items 1 to 4 Flow temperature VLmax Outdoor temperature - - - min Min. flow temperature - - - max Max. flow temperature ––––––––– Four-point characteristic – – – – – – Reduced four-point characteristic VLmin...
  • Page 122: Fixed Set Point Control

    Appendix A (configuration instructions) Parameters Default Parameter level: value range Flow temperature Point 1 70.0 °C PA1, 2: –5.0 to +150.0 °C Point 2 55.0 °C Point 3 40.0 °C Point 4 25.0 °C Reduced flow temperature Point 1 60.0 °C PA1, 2: –5.0 to +150.0 °C Point 2 40.0 °C Point 3 20.0 °C Point 4 20.0 °C Return flow temperature Points 1 to 4 65.0 °C PA1, 2: 5.0 to 90.0 °C Min. flow temperature...
  • Page 123: Underfloor Heating/Drying Of Jointless Floors

    Appendix A (configuration instructions) 16.2.3 Underfloor heating/drying of jointless floors Using function block setting CO1, 2 -> F05 - 1, the respective heating circuit is configured as an underfloor heating circuit. In doing so, the controller at first only limits the value ranges of the heating characteristic gradient and the maximum flow temperature in PA1, 2 parameter levels: − Value range of the gradient: 0.2 to 1.0 − Value range of the maximum flow temperature: 5 to 50 °C Furthermore, it is possible to set a Boost between 0.0 to 50.0 °C, which is additionally taken into account when there is a heat demand for the underfloor heating circuit of an upstream control circuit. The Drying of jointless floors function can be activated afterwards. The func- tion block parameters (starting with the 'Start temperature') determine the drying process: the first heating up phase starts at the entered 'Start temperature', which has a flow temperature of 25 °C in its default setting. The start temperature is held constant for the days entered in...
  • Page 124: Night Set-Back

    Appendix A (configuration instructions) When the additional reading in the flow temperature reading disappears after the last phase, this indicates that the drying process has been completed. Any power failure that oc- curs while the function is running automatically restarts the drying function. In systems in which the drying function had to be interrupted due to DHW heating (e.g. sys- tem Anl 2.1, see page 16-12), storage tank charging does not occur while the drying func- tion is active, provided it is not used for frost protection of the storage tank.
  • Page 125: Ot Deactivation Value In Rated Operation

    Appendix A (configuration instructions) Parameters Default Parameters: value range OT activation value in rated operation –15.0 °C PA1, 2: –50.0 to +5.0 °C (only when CO1', CO2' -> F04 - 0) 16.2.4.2 OT deactivation value in rated operation The associated heating circuit is immediately switched off when the outdoor temperature ex- ceeds the limit 'OT deactivation value in rated operation'. The valve is closed and the pump is switched off after t = 2 x Valve transit time. The heating is immediately switched on again when the outdoor temperature falls below the limit (minus 0.5 °C hysteresis).
  • Page 126: Buffer Tank Systems Anl 16.X

    Appendix A (configuration instructions) With the setting CO1', CO2'->F04-1, the 'OT activation value in rated operation' parameter is not used in the corresponding PA level. Functions Default Configuration Variable night set-back CO1', CO2' -> F04 - 1 (only when CO1, CO2 -> F11 - 0) 5.0 °C OTL night 100 %: –50 °C to 20.0 °C –15 °C OTL day 0 %: –50 °C to +5.0 °C 16.2.5 Buffer tank systems Anl 16.x A heating characteristic based on a gradient or four entered points can be set in PA1 for the buffer tanks in systems Anl 16.x.
  • Page 127 Appendix A (configuration instructions) es the value ('Buffer tank set point' + 'Hysteresis of buffer tank'. Every other value entered for 'Stop charging of the buffer tank' is rated as a fixed switch-off temperature for the buffer tank charging. When SF2 (CO1 -> F06 - 1) is configured, SF2 is always used to stop the charging of the buffer tank. The storage tank charging pump is not switched off until the lag time (entered 'Valve transit time Ty' for Rk1 multiplied by 'Lag time of charging pump') has elapsed. The operation of the feeder pump UP1 is either determined by the ZP time schedule or prompted over an external demand.
  • Page 128: Summer Mode

    Appendix A (configuration instructions) Functions Default Configuration AA (terminals 11/12) PWM CO5' -> F10 - 0 (TROVIS 5573 cannot process a PWM signal) 7 = SLP speed Parameters Default Parameter level: value range Minimum set point to charge buffer tank AT PA1: AT to 90.0 °C Stop charging of the buffer tank PA1: AT to 90.0 °C Charging temperature boost 6.0 °C PA1: 0.0 to 50.0 °C Lag time of charging pump PA1: 0.0 to 10.0 °C Solar circuit pump ON 10 °C...
  • Page 129: Delayed Outdoor Temperature Adaptation

    Appendix A (configuration instructions) Note Summer mode only becomes effective when the controller is in automatic mode ( 16.2.7 Delayed outdoor temperature adaptation The calculated outdoor temperature is used to determine the flow temperature set point. The heat response is delayed when the outdoor temperature either increases or decreases or both. If the outdoor temperature varies by, for example 12 °C within a very short period of time, the calculated outdoor temperature is adapted to the actual outdoor temperature in 12 C °...
  • Page 130: Remote Operation

    Appendix A (configuration instructions) 16.2.8 Remote operation Apart from measuring the room temperature, the Types 5257-5 and Type 5257-51 Room  1) Panels (Pt1000 sensor) as well as Type 5244 Room Panel (PTC sensor) provide the follow-  1) ing opportunities of influencing the control process: Selecting the operating Automatic mode mode: Day mode Night mode Set point correction: During rated operation, the room temperature set point can be increased or reduced by up to 5 °C using a continuously adjustable rotary knob.
  • Page 131: Flash Adaptation

    Appendix A (configuration instructions) Note − Direct sunshine can cause the room temperature to increase and thus result in the prema- ture deactivation of the heating system. − When the room temperature decreases while the heating system is shortly outside its times- of-use, this can prematurely cause the controller to heat up to the 'Day set point'.
  • Page 132: Flash Adaptation Without Outdoor Sensor (Based On Room Temperature)

    Appendix A (configuration instructions) Functions Default Configuration Room sensor RF1/RF2 CO1, 2 -> F01 - 1 Flash adaptation CO1, 2 -> F09 - 1 20 min Cycle time: 0 to 100 min KP (gain): 0.0 to 25.0 Parameters Default Switch position: value range Day set point 20.0 °C : 0.0 to 40.0 °C Night set point 15.0 °C : 0.0 to 40.0 °C 16.2.11 Flash adaptation without outdoor sensor (based on room temperature) The flow temperature control starts with 'Day set point' for flow in rated operation or with 'Night set point' for flow in reduced operation as no set points calculated using characteris-...
  • Page 133: Adaptation

    Appendix A (configuration instructions) 16.2.12 Adaptation The controller is capable of automatically adapting the heating characteristic to the building characteristics. A gradient characteristic must be set in this case (CO1, 2 -> F11 - 0). The ref- erence room, where the room sensor is located, represents the entire building and is moni- tored to ensure that the room set point ('Day set point') is maintained. When the mean mea- sured room temperature in rated operation deviates from the adjusted set point, the heating characteristic is modified accordingly for the following time-of-use. The corrected value is dis- played in PA1, 2 (Flow gradient).
  • Page 134 Appendix A (configuration instructions) Functions Default Configuration Cooling control CO1, 2 -> F04 - 1 Four-point characteristic CO1, 2 -> F11 - 1 Parameters Default Parameter level: value range Outdoor temperature Point 1 5.0 °C PA1, 2: –50.0 to +50.0 °C Point 2 15.0 °C Point 3 25.0 °C Point 4 30.0 °C Flow temperature Point 1 20.0 °C PA1, 2: –5.0 to +150.0 °C Point 2 15.0 °C Point 3...
  • Page 135: Differential Temperature Control

    Appendix A (configuration instructions) Parameters Default Parameter level: value range Min. flow temperature 20.0 °C PA1, 2: –5.0 to +150.0 °C Max. flow temperature 70.0 °C PA1, 2: 5.0 to 150.0 °C Base point for return flow temperature: 65.0 °C PA1, 2: 5.0 to 90.0 °C Note − The limiting factors of the return flow sensor RüF1/RüF2 (CO1, 2 -> F03) functions apply during cooling control as well. − The request for a signal by downstream control circuits or externally (when a pre-control circuit is used) is based on the maximum selection.
  • Page 136: Functions Of The Dhw Circuit

    Appendix A (configuration instructions) 16.3 Functions of the DHW circuit 16.3.1 DHW heating in the storage tank system Start storage tank charging Storage tank charging pump Storage tank sensor Circulation pump (DHW) Hot water Cold water Fig. 16-5: Schematics of a storage tank system The controller begins charging the storage tank when the water temperature measured at sensor SF1 falls below the 'DHW temperature set point' by 0.1 °C. If the flow temperature in the system exceeds the desired charging temperature, the controller tries to reduce the flow...
  • Page 137 Appendix A (configuration instructions) Note When a storage tank thermostat is used, the 'Charging temperature' parameter can be ad- justed at the rotary switch as the absolute value instead of the 'DHW temperature' parame- ter. Time-controlled switchover of storage tank sensors By configuring a second storage tank sensor SF2, it is possible to determine by setting the function block CO4 -> F19 - 1 that the storage tank sensor SF1 is used for day mode in the DHW circuit and storage tank sensor SF2 for night mode.
  • Page 138: Dhw Circuit Additionally Controlled By A Globe Valve

    Appendix A (configuration instructions) Parameters Default Switch position: value range DHW temperature set point or charging 60.0 °C : Min. to max. DHW temperature temperature with CO4 -> F01 - 0 setting DHW temperature sustaining value 40.0 °C : Min. to max. DHW temperature Parameters Default Parameter level: value range Min. DHW temperature ...
  • Page 139: Dhw Heating In The Storage Tank Charging System

    Appendix A (configuration instructions) Functions Default Configuration DHW circuit additionally controlled by a CO4 -> F20 - 1 globe valve Parameters Default Parameter level: value range Max. return flow temperature 65.0 °C PA4: 20.0 to 90.0 °C 16.3.2 DHW heating in the storage tank charging system Start storage tank charging Heat exchanger charging pump Flow sensor Storage tank charging...
  • Page 140 Appendix A (configuration instructions) Note When a storage tank thermostat is used, the 'Charging temperature' parameter can be ad- justed at the rotary switch as the absolute value instead of the 'DHW temperature' parame- ter. When the flow sensor VF4 is activated, the set point in the heat exchanger circuit is influ- enced by the system deviation in the storage tank charging circuit upon activation of the stor- age tank charging pump: if the temperature measured at flow sensor VF4 is lower than the desired 'Charging temperature', the set point in the heat exchanger circuit is increased in steps of 1 °C. When the set point in the heat exchanger charging circuit reaches the 'Max.
  • Page 141: Cold Charging Protection

    Appendix A (configuration instructions) Functions Default Configuration Storage tank sensor SF1 CO4 -> F01 - 1 Storage tank sensor SF2 CO4 -> F02 - 1 Flow sensor VF4 CO4 -> F05 Time-controlled changeover of storage CO4 -> F19 tank sensors Discharging protection CO4' -> F03 - 1 Parameters Default Switch position: value range DHW temperature set point or charging 60.0 °C : Min.
  • Page 142: Dhw Heating In Instantaneous Heating System

    Appendix A (configuration instructions) Functions Default Configuration Cold charging protection CO4 -> F22 - 1 10 % Valve position: 1 to 100 % Parallel pump operation CO4 -> F06 - 1 10 min Cancel: 0 to 10 min 40.0 °C Temperature limit: 20.0 to 90.0 °C 16.3.3 DHW heating in instantaneous heating system Flow sensor Circulation pump (DHW) Hot water Cold water Fig. 16-8: Schematics of an instantaneous heating system The control of the required 'DHW temperature' at the flow sensor VF is only active during times-of-use of the circulation pump ZP.
  • Page 143: Intermediate Heating

    Appendix A (configuration instructions) switched off when either the water temperature measured at sensor SF2 has reached the 'Max. storage tank temperature' or when the solar collector temperature rises above 120 °C. Note The times-of-use of the DHW circuit do not affect the operation of the solar system. After the key number 1999 has been entered, the operating hours of the solar pump are dis- played in extended information level.
  • Page 144: Circulation Pump During Storage Tank Charging

    Appendix A (configuration instructions) Functions Default Configuration Parallel pump operation CO4 -> F06 - 1 10 min Stop parallel pump operation in the event of a system deviation: 0 to 10 min 40.0 °C Flow temperature limit for parallel operation: 20.0 to 90.0 °C 16.3.7 Circulation pump during storage tank charging With the setting CO4 -> F11 - 1, the circulation pump (DHW) continues operation according to the programmed time schedule even during storage tank charging. With the setting CO4 -> F11 - 0, the circulation pump is switched off as soon as the storage tank charging pump is activated.
  • Page 145: Reverse Control

    Appendix A (configuration instructions) 16.3.8.1 Reverse control In all systems with DHW heating and at least one heating circuit with a control valve, DHW heating can be given priority by applying reverse control. With the setting CO4 -> F08 - 1, the temperature is monitored at sensor VFx. In systems without sensor VFx in the DHW circuit (e.g. Anl 4.5, 11.0), the temperature is monitored directly at storage tank sensor SF1. If system deviations still occur after the time set in 'Activate priority in the event of a system deviation' has elapsed, the set point of the heat- ing circuit with the control valve is gradually reduced each minute until the flow temperature set point has reached 5 °C at the minimum. How strongly the controller responds is deter-...
  • Page 146: Forced Charging Of Dhw Storage Tank

    Appendix A (configuration instructions) Functions Default Configuration Priority through reverse control CO4 -> F08 - 0 Priority through set-back opera- CO4 -> F09 - 1 tion 2 min Activate priority in the event of a system deviation: 0 to 10 min Control circuit selection 16.3.9 Forced charging of DHW storage tank To provide the full network performance for room heating when the time-of-use of the heat- ing circuits begins, any storage tanks are charged one hour before the time-of-use of the heating circuits starts.
  • Page 147 Appendix A (configuration instructions) When 'Start time' and 'Stop time' are set to an identical time, disinfection is controlled de- pending on the switching state of the binary input (terminals 03/12) to be performed daily or on the programmed day of the week: disinfection starts optionally with a break contact (BI = 0) or a make contact (BI = 1). The process stops at the latest when the switching state of the binary input next changes. When the 'Disinfection temperature' has not been reached before the end of the thermal dis- infection cycle, an “Err 3“...
  • Page 148: System-Wide Functions

    Appendix A (configuration instructions) 16.4 System-wide functions 16.4.1 Automatic summer/standard time switchover The time is automatically changed on the last Sunday in March at 2.00 h and on the last Sunday in October at 3.00 h. Functions Default Configuration Summer time CO5 -> F08 - 1 16.4.2 Frost protection Frost protection measures are taken when the outdoor temperature falls below 'Frost protec- tion limit'. The switching differential to cancel the frost protection measures is always 1 °C. Frost protection program I (restricted frost protection) Frost protection measures are taken only when all heating circuits in the system are in stand- by mode. The circulation pumps are automatically switched on and their flow temperature set points are adjusted to 10 °C. The circulation pump in the DHW circuit is automatically...
  • Page 149: Forced Pump Operation

    Appendix A (configuration instructions) Note Frost protection operation of a pump, a heating circuit or the DHW circuit is only active when frost protection icon is displayed. In the stand-by mode ( ) fixed set point control with- out outdoor temperature sensor does not include frost protection. 16.4.3 Forced pump operation When the heating circuit pumps have not been activated for 24 hours, forced operation of...
  • Page 150 Appendix A (configuration instructions) Note When outdoor-temperature-compensated control with gradient characteristic is used, the re- turn flow temperature is limited to a fixed value by equating the 'Base point for return flow temperature' and 'Max. return flow temperature' (PA1, 2 ) parameters. Functions Default Configuration...
  • Page 151: Condensate Accumulation Control

    Appendix A (configuration instructions) 16.4.5 Condensate accumulation control Activate the limitation of set point deviation for OPEN signal function to start up condensate accumulation plants, in particular to avoid problematic excess temperatures. The controller response to set point deviations which cause the primary valve to open is attenuated. The controller response to set point deviations which cause the control valve to close remains un- affected.
  • Page 152: On/Off Control

    Appendix A (configuration instructions) 16.4.7 On/off control The flow temperature can be controlled, for example by activating and deactivating a boiler. The controller switches on the boiler when the flow temperature falls below the set point by T = 0.5 x 'Hysteresis'. When the set point is exceeded by T = 0.5 x 'Hysteresis', the boiler is switched off again. The greater the value you choose for 'Hysteresis', the less frequent switch- ing on and off will be. By setting the 'Minimum ON time', an activated boiler remains switched on during this period regardless of the flow temperature fluctuations. Similarly, a deactivated boiler will remain switched off regardless of the flow temperature fluctuations if the Min. OFF time has been specified.
  • Page 153: Releasing A Control Circuit/Controller With Binary Input

    Appendix A (configuration instructions) 16.4.9 Releasing a control circuit/controller with binary input The release of an individual control circuit or the controller with the binary input only be- comes effective when the respective control circuit is in automatic mode ( icon).
  • Page 154: External Demand Processing

    Appendix A (configuration instructions) the minimum delivery rate. Following the lag time, the charging pump is finally deactivated when the storage is fully charged. Functions Default Configuration Speed control of the charging CO1 -> F21 - 1 or CO4 -> F21 - 1 pump 40.0 °C Start speed reduction - SF2 limit: 5.0 to 90.0 °C 50.0 °C Stop speed reduction - SF2 limit: 5.0 to 90.0 °C 20 % Min. speed signal: 0 to 50 % AA (terminals 11/12) reverse 0 CO5' -> F01 - 1 0 % Zero: 0 to 50 % AA (terminals 11/12) PWM CO5' -> F10 - 0 (TROVIS 5573 cannot process a PWM signal) 7 = SLP speed 16.4.11 External demand processing The controller can process binary or analog requests for an externally required signal by a more complex secondary system.
  • Page 155 Appendix A (configuration instructions) Binary demand processing Regardless of the operating mode set for control circuit Rk1, except for manual mode, the controller regulates the flow temperature when either the binary input (terminals 03/12) is a make contact (BI = 0) or a break contact (BI = 1) in control circuit Rk1 to at least the adjusted flow temperature adjusted in 'Set point for binary demand processing'. Functions Default Configuration Demand processing, 0 to 10 V CO1, 2 -> F16 - 0 Binary demand processing CO1 -> F17 - 1 BI = 1 bE = 1, bE = 0 Parameters Default Parameter level: value range Set point for binary demand processing 40.0 °C PA1: 0.0 to 150.0 °C...
  • Page 156: External Demand Using A 0 To 10 V Signal

    Appendix A (configuration instructions) 16.4.12 External demand using a 0 to 10 V signal The controller can request a demand for the maximum flow set point (with boost, if need be) by issuing an analog 0 to 10 V signal for external demand. For this purpose, the 0 to 10 V output is used as an alternative to issuing the control signal. Analog or binary demand processing can be integrated into the analog request for an exter- nal demand.
  • Page 157: Connecting Potentiometers For Valve Position Input

    Appendix A (configuration instructions) 16.4.14 Connecting potentiometers for valve position input The FG1 and FG2 inputs can be used to connect potentiometers, for example to input valve positions when a resistance room sensor is not configured in the control circuit concerned. The measured values (in the measuring ranges from 0 to 2000 Ω) do not appear on the con- troller display. They are only available as Modbus data points. Functions Default Configuration Room sensor RF1, 2...
  • Page 158: External Demand For Heat Due To Insufficient Heat Supply

    Appendix A (configuration instructions) 16.4.18 External demand for heat due to insufficient heat supply An external heat source can be demanded using the 0 to 10 V output. The function block for a request for external demand CO1 -> F18 - 1 is automatically set. The function block pa- rameters allow the transmission range to be determined. When a system deviation in Rk1 greater than 10 °C lasts longer than 30 minutes, a voltage signal corresponding to the actual demand is issued. At the same time, the Rk1 valve is forced to close. The Rk1 valve icon blinks to indicate that the operating situation has changed as long as the external heat source is released. After 30 minutes, the external demand for heat is canceled (0 V issued) and the control signal output in Rk1 is enabled again.
  • Page 159: Communication

    In combination with a RS-485 suitable software for process visualization and communication, a complete control system can be implemented. TROVIS 5573 Note The operating software can be updated over a data cable, provided Modbus has been activated (CO6 -> F01 - 1).
  • Page 160: Memory Module/Mini Module

    Appendix A (configuration instructions) NOTICE Risk of damage of the heating circuit due to lightning or overvoltage. Î Upon installation, observe the relevant standards and regulations governing lightning and overvoltage protection. Functions Default Configuration Modbus CO6 -> F01 - 1 16-bit address CO6 -> F02 Monitoring CO6 -> F07 Parameters Default...
  • Page 161: Data Logging

    Appendix A (configuration instructions) − Pressing the rotary pushbutton to confirm '73 SP' causes the controller settings to be transferred to the memory module/mini module. − Pressing the rotary pushbutton to confirm 'SP 73' causes the controller settings to be transferred from the memory module/mini module. While the data is being exchanged, bars run across the display. When the transfer is com- pleted, 'I.O.' is displayed. After that, the connection between controller and memory mod- ule/mini module can be terminated. TROVIS-VIEW allows users to configure all controller settings on a convenient user interface at the computer and to document these settings.
  • Page 162: Function Block Lists

    Appendix A (configuration instructions) 16.6 Function block lists CO1: Rk1 · Heating circuit 1 (not system Anl 1.9)  1) Comments Function Function block parameters: value range (default setting) 01 Room sensor Not sys- CO1 -> F01 - 1: Temperature reading and FG1 input for tems Anl Type 5244 and 5257-5 or Type 5257-51 Room Panels active 1.5, 1.6, 3.x, 16.x 02 Outdoor sensor CO1 -> F02 - 1: Outdoor sensor AF1 1.5, 1.6...
  • Page 163 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 09 Flash adapta- Not sys- CO1 -> F09 - 1: only when CO1 -> F01 - 1 tems Anl tion Function block parameters: 1.5, 1.6, Cycle time: 0 or 1 to 100 min (20 min) 3.x, 16.x KP (gain): 0.0 to 25.0 (0.0) 11 Four-point CO1 -> F11 - 1: Four-point characteristic (only when CO1 -> Not Anl 1.5, 1.6 characteristic F08 - 0)
  • Page 164 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 18 Request max. CO1 -> F18 - 1: the standardized signal output (terminals  1) flow set point 11/12) is not available anymore as a control output. The maxi- using 0 to 10 V mum flow set point (with boost, if applicable) is demanded as a Output terminals 0 to 10 V signal at the standardized signal output. 11/12 Function block parameters: Lower transmission range: 0.0 to 150.0 °C (0.0 °C) Upper transmission range: 0.0 to 150.0 °C (120.0 °C) Boost flow temperature demand: 0 to 30.0 °C (0 °C) 20 External de- CO1 -> F20 - 1: Demand of an external heat source mand for heat due to insuffi- cient heat sup-...
  • Page 165 Appendix A (configuration instructions) CO1': Rk1 · Heating circuit 1 (not system Anl 1.9) Comments Function Function block parameters: value range (default setting) 00 Demand only CO1' -> F00 - 1: Rk1 works as a feeder circuit. Rk1 only pro-  1) cesses external demand for heating; UP1 runs depending on demand. 03 Discharging CO1' -> F03 - 1: discharging protection active 16.x protection 04 Variable night CO1' -> F04 - 1: variable night set-back 1.5, 1.6, 3.x, 16.x set-back (only when CO1 -> F11 - 0)
  • Page 166 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 07 Optimization CO2 -> F07 - 1: only when CO2 -> F01 - 1 and  1) CO1 -> F02 - 1 08 Adaptation CO2 -> F08 - 1: only when CO2 -> F01 - 1, CO1 -> F02 - 1  1) and CO2 -> F11 - 0 09 Flash adapta- CO2 -> F09 - 1: only when CO2 -> F01 - 1  1) tion Function block parameters: Cycle time: 0 or 1 to 100 min (20 min) KP (gain): 0.0 to 25.0 (0.0) 11 Four-point CO2 -> F11 - 1: Four-point characteristic (only when CO2 ->...
  • Page 167 Appendix A (configuration instructions) CO2: Rk2 · Heating circuit 2 (systems Anl 3.x, 4.x, 10.0, 16.6) Comments Function Function block parameters: value range (default setting) 00 Demand only CO2' -> F00 - 1: Rk2 works as a feeder circuit. Rk2 only pro-  1) cesses external demand for heating; UP1 runs depending on demand. 04 Variable night CO2' -> F04 - 1: Variable night set-back Not Anl set-back (only when CO2 -> F11 - 0) Function block parameters: OTL night 100 %: –50 to +20.0 °C (+5.0 °C) OTL day 0 %: –50 to +5.0 °C (–15.0 °C)
  • Page 168 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 06 Parallel pump 2.1–2.3, CO4 -> F06 - 1 4.1, 4.5 Function block parameters: operation Stop parallel pump operation in the event of a system devia- tion: 0 to 10 min (10 min) Flow temperature limit for parallel operation: 20.0 to 90.0 °C (40.0 °C) CO4: F06 - 0: UP1 switched off during DHW heating 07 Intermediate...
  • Page 169 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 12 Control mode 1.9, 11.x CO4 -> F12 - 1: Three-step control Function block parameters: KP (gain): 0.1 to 50.0 (2.0; system Anl x.9: 0.6) Tn (reset time): 1 to 999 s (120 s; system Anl x.9: 12 s) TV (derivative-action time): 0 s, do not change the value. TY (valve transit time): 15, …, 240 s (35 s; system Anl x9: 20 s) CO4 -> F12 - 0 (systems Anl 11.0, 11.1 only): on/off control Function block parameters: Hysteresis: 1.0 to 30.0 °C (5.0 °C) Min. ON time: 0 to 10 min (2 min) Min.
  • Page 170 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 20 DHW circuit 11.1 CO4 -> F20 - 1: Return flow temperature limitation using the additionally globe valve with VF2 in the heating register return flow of the controlled by a storage tank globe valve 21 Speed control CO4 -> F21 - 1: Temperature-based adaptation of the delivery 1.1–1.3, 1.5, 1.6, of the charging rate of the charging pump 2.x, 4.1, pump Function block parameters:...
  • Page 171 Appendix A (configuration instructions) CO5: System-wide functions (all systems) If the controller indicates CO5 -> F00 - 1, any access to the return flow, flow rate and capac- ity settings is locked. Comments Function Function block parameters: value range (default setting) 01 Sensor CO5 -> F01 - 1, F02 - 0: Pt 1000 initialization CO5 -> F01 - 0, F02 - 0: PTC CO5 -> F01 - 1, F02 - 1: Ni 1000 04 Summer mode CO5 -> F04 - 1: Activation of time-dependent summer mode Not sys- tems Anl Function block parameters: 1.5, 1.6, Start date for summer mode: 01.01 to 31.12 (01.06) 1.9, 3.5...
  • Page 172 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 12 Creep feed rate Not Anl CO5 -> F12 - 1: Creep feed rate limitation Selection: bin (input terminals 04/12), AnA (input RüF1) limitation Function block parameters when 'bin' is selected: BI = 1, BI = 0 (BI = 1) 14 Operation UP1 CO5 -> F14 - 1: feeder pump UP1 also starts to operate to cov- 3.0, 16.x er the demand of Rk2. 15 Release With CO5 -> F15 - 1 setting: FG1 has no function controller at...
  • Page 173 Appendix A (configuration instructions) CO5': System-wide functions (all systems) Comments Function Function block parameters: value range (default setting) 01 AA reverse CO5' -> F01 - 0: 0 V/0 % = Valve CLOSED/pump OFF Output termi- CO5' -> F01 - 1: 0 V/0 % = Valve OPEN/pump with max. de- nals 11/12 livery rate Function block parameters: Zero: 0 to 50 % (0 %) 07 AE zero CO5' -> F07 - 1 Input terminals Function block parameters: 11/12 Zero: 5 to 20 % (5 %) Lower transmission range: 0 to 150 °C (0 °C)
  • Page 174 Appendix A (configuration instructions) Comments Function Function block parameters: value range (default setting) 03 Modem CO6 -> F03...F06 is required to configure the error message function transfer to a connected Modbus/GPRS gateway (1402-0701). 04 Automatic modem configuration 05 Lock dial-up to building automation system 06 Dial-up to building automation system also to indicate that an error has been remedied 07 Monitoring...
  • Page 175: Parameter Lists

    Appendix A (configuration instructions) 16.7 Parameter lists PA1: PA1 parameters (heating circuit 1) PA2: PA2 parameters (heating circuit 2) Parameter name Pictogram Value range (default setting) Flow gradient 0.2 to 3.2 (1.2) (when CO1, 2 -> F05 - 1, 0.2 to 1.0 (0.5) applies) Level (parallel shift) –30.0 to +30.0 °C (0.0 °C) Min. flow temperature –5.0 to +150.0 °C (20.0 °C) Max. flow temperature 5.0 to 150.0 °C (70.0 °C) When CO1, 2 -> F05 - 1: 5.0 to 50.0 °C (50.0 °C) EB 5573 EN...
  • Page 176 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Four-point characteristic [Û] Press rotary pushbutton to set the following parameters: Outdoor temperature Flow temperature Reduced flow temperature Return flow temperature Four-point characteristic Point 1: outdoor temperature Outdoor temperatures of points 2, 3 and 4 are marked by squares under the numbers 2, 3 and 4.
  • Page 177 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Four-point characteristic Point 1: return flow temperature Return flow temperatures of points 2, 3 and 4 are marked by squares under the numbers 2, 3 and 4. 5.0 to 90.0 °C (points 1 to 4: 65.0 °C) OT deactivation value in rated operation 0.0 to 50.0 °C (22.0 °C) OT deactivation value in reduced operation –50.0 to +50.0 °C (15.0 °C) OT activation value in rated operation –50.0 to +5.0 °C (–15.0 °C) EB 5573 EN 16-95...
  • Page 178 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Return flow gradient 0.2 to 3.2 (1.2) Return flow level –30.0 to +30.0 °C (0.0 °C) Base point for return flow temperature: 5.0 to 90.0 °C (65.0 °C) Max. return flow temperature 5.0 to 90.0 °C (65.0 °C) 16-96 EB 5573 EN...
  • Page 179 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Set point boost (primary exchanger control) 0.0 to 50.0 °C (5.0 °C) Set point for binary demand processing 0.0 to 150.0 °C (40.0 °C) Only in PA1 parameter level Flow set point, day –5.0 to +150.0 °C (50.0 °C) Only with flash adaptation without outdoor sensor Flow set point, night –5.0 to +150.0 °C (30.0 °C) Only with flash adaptation without outdoor sensor EB 5573 EN...
  • Page 180 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Minimum set point to charge buffer tank OT to 90.0 °C (AT) In PA1 only Stop charging of the buffer tank OT to 90.0 °C (AT) In PA1 only Charging temperature boost 0.0 to 50.0 °C (6.0 °C) In PA1 only Lag time of charging pump 0.0 to 10.0 (1.0) In PA1 only 16-98...
  • Page 181 Appendix A (configuration instructions) PA4: DHW circuit parameters Parameter name Pictogram Value range (default setting) Min. DHW temperature 5.0 to 90.0 °C (40.0 °C) Max. DHW temperature 5.0 to 90.0 °C (60.0 °C) Hysteresis 1.0 to 30.0 °C (5.0 °C) Charging temperature boost 0.0 to 50.0 °C (10.0 °C) EB 5573 EN 16-99...
  • Page 182 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Max. charging temperature (only with VF4) 20.0 to 150.0 °C (80.0 °C) Lag time for storage tank charging pump 0.0 to 10.0 (1.0) Max. return flow temperature 20.0 to 90.0 °C (65.0 °C) Solar circuit pump ON 1.0 to 30.0 °C (10.0 °C) 16-100 EB 5573 EN...
  • Page 183 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Solar circuit pump OFF 0.0 to 30.0 °C (3.0 °C) Max. storage tank temperature 20.0 to 90.0 °C (80.0 °C) Control signal DHW for storage tank charging 5 to 100 % (100 %) PA5: System-wide parameters (all systems) Parameter name Pictogram Value range (default setting) Boiler pump ON 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 °C...
  • Page 184 Appendix A (configuration instructions) Parameter name Pictogram Value range (default setting) Hysteresis 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 °C 0 to 30 °C (5 °C) System Anl 16.x only Public holidays 01.01 to 31.12 (see the ‘Setup’...
  • Page 185: Customer-Specific Data

    Appendix A (configuration instructions) 16.8 Customer-specific data Station Operator SAMSON office System code number Function block settings in configuration levels CO1' CO2' CO4' CO5` EB 5573 EN 16-103...
  • Page 186 Appendix A (configuration instructions) Heating circuit 1 and Rk2 (heating circuit 2) Levels 1 and 2 parameters Value range Flow gradient 0.2 to 3.2 Flow level –30.0 to +30.0 °C Min. flow temperature –5.0 to +150.0 °C Max. flow temperature 5.0 to 150.0 °C Four-point characteristic Outdoor temperature, point 1 –50.0 to +50.0 °C Outdoor temperature, point 2 –50.0 to +50.0 °C Outdoor temperature, point 3 –50.0 to +50.0 °C...
  • Page 187 Appendix A (configuration instructions) Function block parameters CO1' CO2' Value range 03 - 1 KP (limiting factor) – 0.1 to 10.0 04 -1 Variable night set-back, OTL night – – –50 to +20 °C 04 -1 Variable night set-back, OTL day – – –50 to +5 °C 05 - 1 Boost – –...
  • Page 188 Appendix A (configuration instructions) DHW circuit Level 4 parameters Value range Min. DHW temperature 5.0 to 90.0 °C Max. DHW temperature 5.0 to 90.0 °C Hysteresis 1.0 to 30.0 °C Charging temperature boost 0.0 to 50.0 °C Max. charging temperature 20.0 to 150.0 °C Lag time for storage tank charging pump 0.0 to 10.0 Max. return flow temperature 0.0 to 90.0 °C Solar circuit pump ON 1.0 to 30.0 °C...
  • Page 189 Appendix A (configuration instructions) Function block parameters Value range 14 - 1 Disinfection set point 60.0 to 90.0 °C 14 - 1 Set point boost 0.0 to 50.0 °C 14 - 1 Disinfection temperature sustaining 0 to 255 min time 21 - 1 Start speed reduction 5 to 90 °C 21 - 1 Stop speed reduction 5 to 90 °C 21 - 1 Min. signal 0 to 50 %0 to 50 % 22 - 1 Valve position when cold charging 1 to 100 % protection is active Level 5 parameters...
  • Page 190 Appendix A (configuration instructions) Function block parameters Value range 23 - 1 Direction AE, AA 23 - 1 Lower transmission range –50 to +100 °C 23 - 1 Upper transmission range –50 to +100 °C Function block parameters CO5' Value range 01 - 1 Zero point 0 to 50 %0 to 50 % 07 - 1 Zero point 5 to 20 % 07 - 1 Lower transmission range 0 to 150.0 °C 07 - 1 Upper transmission range 0 to 150.0 °C 0 = 0 to 10 V input,...
  • Page 191 Appendix A (configuration instructions) Settings at the rotary switch Heating circuit 1 · Reading on display: 1 Parameters Value range Day set point –5.0 to +150.0 °C Night set point –5.0 to +150.0 °C Times-of-use Start first time-of-use Stop first time-of-use Start second time-of-use Stop second time-of-use Start third time-of-use Stop third time-of-use Heating circuit 2 ·...
  • Page 192 Appendix A (configuration instructions) DHW circuit · Reading on display: 3 Parameters Value range DHW temperature set point Min. to max. DHW DHW temperature sustaining temperature value Times-of-use for DHW Start first time-of-use Stop first time-of-use Start second time-of-use Stop second time-of-use Start third time-of-use Stop third time-of-use Times-of-use for DHW circulation pump...
  • Page 193: Abbreviations

    Appendix A (configuration instructions) 16.9 Abbreviations Outdoor sensor System Outdoor temperature Binary output Binary input Configuration level Solar circuit pump Mounting and operating instructions Function block Building control station Terminal Cold water Parameter level Room sensor Control circuit RüF Return flow sensor Storage tank sensor Storage tank charging pump Time Temperature...
  • Page 194 Appendix A (configuration instructions) 16-112 EB 5573 EN...
  • Page 195: Accessories

    Appendix B 17 Appendix B 17.1 Accessories Memory module Order no. 1400-9379 Mini module Order no. 1400-7436 Data logging module Order no. 1400-9378 USB Converter 3 Order no. 1400-9377 TROVIS-VIEW software (free of charge) u www.samsongroup.com > DOWNLOADS > Software & Drivers > TROVIS-VIEW 4-port bus hub Order no. 1400-7140 RS-485 communication module Order no.
  • Page 196: After-Sales Service

    You can reach our after-sales service at aftersalesservice@samsongroup.com. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on our website (www.samsongroup.com) or in all SAMSON product catalogs.
  • Page 197 Key number 1732...
  • Page 200 EB 5573 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...

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