Subscribe to Our Youtube Channel
Related Manuals for Binderberger RW 5 Eco
Summary of Contents for Binderberger RW 5 Eco
- Page 1 Timber Trailer Original Operator’s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
- Page 2 This manual is valid for: Model Article number* RW 5 Eco RW-E05-xx RW 8 Eco RW-E08-xx RW 10 Eco RW-E10-xx RW 12 Eco RW-E12-xx RW 8 Alpin RW-A08-xx RW 10 Alpin RW-A10-xx RW 12 Alpin RW-A12-xx RW 14 Alpin RW-A14-xx...
-
Page 3: Table Of Contents
Table of Contents EC Declaration of Conformity ................5 Safety instructions ..................... 6 2.1 Explanation of symbols ................6 2.2 Pictograms and their meaning: ..............7 2.3 Keep information available ................8 2.4 General safety instructions ................8 2.5 Intended use ....................8 2.6 Operator requirements ................ - Page 4 5.6 Crane support ..................... 24 5.7 Extendable frame (mechanically) ............... 25 5.8 Extendable frame (Telematic) ..............25 5.9 Standing platform ..................23 5.10 Parking brake ....................26 5.11 Swap bodies ....................27 Operation ......................28 6.1 Safety instructions during operation ............28 6.2 Important instructions during operation ...........
- Page 5 8.1 Safety instructions during maintenance ............ 41 8.2 Important instructions during maintenance ..........42 8.3 Instructions for work on electrical equipment ........... 43 8.4 Instructions for work on hydraulic equipment........... 43 8.5 Daily maintenance ..................43 8.6 Duties before finishing maintenance ............44 8.7 Cleaning ......................
-
Page 6: Ec Declaration Of Conformity
The name and address of the person who is authorised to compile the technical documentation is as follows: St. Georgen am Fillmannsbach, 2020 Karl Binderberger Binderberger Maschinebau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach Timber Trailer 2021-12... -
Page 7: Safety Instructions
2.Safety instructions Safety instructions Explanation of symbols Please pay attention to the meaning of the following symbolic explanations and instructions description. They are divided into levels of risk and classified in accordance with ISO 3864- 2 DANGER Indicates an immediate threat of danger. If the information is not followed, death or serious bodily injury (invalidity) is the result. -
Page 8: Pictograms And Their Meaning
2.Safety instructions Pictograms and their meaning: Read the operating instructions carefully before commissioning! During operation, ear protectors and protective glasses must be worn! During operation, safety shoes (with steel cap) are to wear! Note that the machine may only be operated by one person! Warning of hazardous electrical voltage Risk of injury due to stumbling... -
Page 9: Keep Information Available
2.Safety instructions Keep information available These operating instructions must be kept with the machine. It must be ensured that all persons who have to carry out activities on the machine can read the operating instructions at any time. All safety instruction signs and operating instruction signs on the machine must always be kept in a clearly legible condition. - Page 10 2.Safety instructions Sorgfaltspflicht des Betreibers The machine was designed and built taking into account a hazard analysis and after careful selection of the harmonised standards to be complied with, as well as other technical specifications. It thus corresponds to the current state of the technology and ensures the highest level of safety.
-
Page 11: Operator Requirements
2.Safety instructions Operator requirements No special knowledge of mechanical or electrical engineering is necessary for the operation of the machine. Nevertheless, the operator must be at least 18 years old. Before the machine is operated for the first time, the user must be trained by the operator of the machine and instructed accordingly. -
Page 12: Alterations To The Machine
For safety reasons, no unauthorised alterations may be conducted on the machine, this is also valid for welding work on load-bearing parts. All planned alterations must be approved in writing by the Binderberger company. Only use original replacement parts / original wear parts / original accessories - these parts are specially designed for the machine. -
Page 13: Limits Of Use
2.Safety instructions 2.10 Limits of use Only a single, trained operator is allowed to stay within the danger zone during operation. All requirements for the operator are defined in the previous chapter. During operation, the operator must not be in the danger zone or reach into a dangerous area. -
Page 14: Machine Description
3. Overview Machine description Functionality The Binderberger timber trailer is a stable and durable companion in forestry. A large number of weight classes and options are available for each timber trailer. The equipment can be put together individually and offers a solution for every customer requirement. -
Page 15: Overview
3. Overview Overview Pos. Part Name Frame extension Stanchions Frame Front bars Hydraulic tank Swivel drawbar Standing platform Timber Trailer 2021-12 Page 14... -
Page 16: Technical Data
3. Overview Technical Data Model RW5 eco RW8 eco RW10 eco RW12 eco Perm. Total weight* 10 t 12 t Payload* 3,6 t 5,7 t 7,6 t 9,5 t Max. Loading area 1,5 m² 2,1 m² 2,1 m² 2,1 m² cross-section* Max. - Page 17 3. Overview Model RW8 alpin RW10 alpin RW12 alpin RW14 alpin Perm. Total weight* 10 t 12 t 14 t Payload* 5,7 t 7,6 t 9,5 t 11 t Curb Weight 2,3 t 2,4 t 2,5 t Max. Loading area 2,1 m²...
-
Page 18: Equipment
3. Overview Equipment There is a multitude of options to choose from for every timber trailer. The equipment can be put together individually and offers a solution for every customer requirement. Options include: ➢ axle drives ➢ Type of support ➢... -
Page 19: Transportation
4.Transportation Transportation Safety instructions during transport WARNING Risk of injury during transport! • Care must be taken to ensure that nobody is in the danger area and a sufficiently safe distance is kept! • During transport, any sloping or inclinations may result in the leaking of lubricants, which can result in a risk of chemical burns should they come into direct contact with the skin. -
Page 20: Transportation Of The Machine
4.Transportation Transportation of the machine Before the machine is transported, all points for decommissioning must be carried out. When driving on public roads, the statutory provisions must be observed! When driving on public roads, a maximum width of 2.50 m must not be exceeded. -
Page 21: Set Up Of The Machine
5.Set up of the machine Set up of the machine Safety instructions for installation of the machine WARNING Risk of injury in the event of improper installation of the machine! • Check the machine for transport damage before each installation! •... -
Page 22: Duties Before Starting Operation
5.Set up of the machine Duties before starting operation NOTICE Conduct the following actions before starting operation: • Check safety devices for functionality • Before starting work, check that all bolts and screw connections are tight! • Check hydraulic connections and hydraulic oil level •... -
Page 23: Pto Drive
5.Set up of the machine PTO drive Depending on the model, the timber trailer can be operated via the tractor's hydraulics or by a self-supply by means of a hydraulic oil pump. If you have the timber trailer version with self-supply via PTO drive, some important points must be observed for commissioning. -
Page 24: Standing Platform
5.Set up of the machine Standing platform The standing platform is in transport position during travel and must be folded out for work use. To do this, the backrest must be lifted slightly and threaded into the guide in a vertical position. -
Page 25: Crane Support
5.Set up of the machine Crane support To prevent serious personal injury and damage to the machine, the machine must always be set up on a level and firm ground and the following instructions must be followed exactly. The crane supports are to be used for every loading activity without exception, otherwise the vehicle can easily tip over. -
Page 26: Extendable Frame (Mechanically)
5.Set up of the machine Extendable frame (mechanically) Many timber trailers are equipped with an extendable frame. No screwing work is required to extend the trailer. Lift the frame slightly and pull it back until it snaps into place. The easiest way to do this is to use the crane. However, care should be taken here because the crane has enough power to severely damage or bend the extension. -
Page 27: Parking Brake
5.Set up of the machine 5.10 Parking brake To release the parking brake, there is a screw on the rear of each axle rocker. Unscrew this screw with the crank provided (counter clockwise) to release the brake. Overrun braked trailers RW5 and RW8 have the overrun brake option. -
Page 28: Swap Bodies
5.Set up of the machine 5.11 Swap bodies With the right attachment, the trailer can also be used for other purposes. For example, for the transport of brushwood and round bales. In order to convert the timber trailer transporting brushwood, brushwood trays must be lifted onto the timber trailer with the crane and hooked... -
Page 29: Operation
6.Operation Operation Safety instructions during operation DANGER Risk of injury while operating! • Keep a sufficiently safe distance away from moving machine parts! • Illuminate the workplace sufficiently! • Mechanically lock the pivoting drawbar on public roads! WARNING Risk of injury while operating! •... -
Page 30: Important Instructions During Operation
6.Operation CAUTION Risk of injury while operating • Only one person may work on the machine at a time! • Make sure that no other people are in the area of the machine. • Wear protective goggles, hearing protection, protective gloves and safety shoes with steel caps! Important instructions during operation NOTICE •... -
Page 31: Hydraulic Braking System
6.Operation Hydraulic braking system The hydraulic brake system is operated by the corresponding single-acting control unit on the tractor. For this it is necessary that the brake hose is connected to the control unit of the tractor. The brake control valve is located on the brake line to adjust the brake strength. -
Page 32: Air Brake System
6.Operation Air brake system The compressed air brake system works with 4 piston brake cylinders. First attach the two compressed air lines to the connections provided on the towing vehicle. As soon as these are connected, the compressed air tank on the timber trailer is filled via the supply line (red). -
Page 33: Load Dependant Brake Booster
6.Operation 6.4.2 Load dependant brake booster: In the case of an air brake system, the current state of charge must be set. This is done on the lever next to the release valve (2). You have to set whether the timber trailer is full, half full or empty. Depending on the setting, the car is braked more or less when braking. -
Page 34: Cable Winch (Optional)
6.Operation Cable winch (optional): With the winch, heavy pieces of wood can be pulled in and lifted without any problems. It is controlled via a radio remote control. In order to be able to pull out the rope, it is only necessary to switch on the return of the winch. -
Page 35: Crane Position For Transport
6.Operation Crane position for transport Unloaded driving: When driving without a load, make sure that the crane is retracted and rests on the frame. The grapple must be attached to the frame and secured. Loaded driving: The best way to secure the crane with a full timer trailer is to attach the grapple to a log. -
Page 36: Swivel Drawbar
6.Operation Swivel drawbar The swivel drawbar enables better tracking on narrow forest roads / paths. If the swivel drawbar is swivelled correctly shortly before a curve, the trailer will drive in the same lane as the tractor. If this device is not used, the timber trailer moves in a tighter curve radius than the tractor and can thus leave the path and hit trees etc. -
Page 37: Wheel Hub Drive (Optional)
6.Operation Wheel hub drive (optional) It can happen that the tractor or the timber trailer gets stuck or sinks in on uneven terrain. In this case the pure driving force of the tractor is too low or cannot be transferred to the ground. In order to be able to free yourself from this situation, the wheel hub drive can be switched on. -
Page 38: Shutdown
7.Shutdown Shutdown Safety instructions for the shutdown procedure DANGER Risk of injury by being drawn in or caught by moving machine parts! • After the shutdown, wait until all moving machine parts have come to a complete stop! • Keep a sufficiently safe distance away from moving machine parts! WARNING Risk of injury during shutdown! -
Page 39: Crane Position
7.Shutdown Crane position If the logging trailer is taken out of service, the crane must be parked in a safe position. This means that the crane must not be parked while it is floating (it may sink) and that it does not become a trip hazard or obstacle. The crane should preferably be put down in the transport position. - Page 40 7.Shutdown Folding in the standing platform To prevent damage to the stepladder during transport, it is important to fold it properly. To do this, the stepladder must be folded upwards. Then lift the backrest slightly and fold it down. In this way, the entire standing platform is mechanically secured in the transport position.
-
Page 41: Parking Brake
7.Shutdown Parking brake Standard If the timber trailer is detached, the parking brake must be activated. Use the crank provided and turn the threaded rod clockwise. The threaded rod is located at the rear of each axle rocker. Trailers with overrun brakes Activate the parking brake cable by pulling the hand lever on the drawbar. -
Page 42: Maintenance
8.Maintenance Maintenance During the first month every week all screws and connections should be checked for tightness. Safety instructions during maintenance DANGER Risk of severe injury by switching on the driving mechanism during maintenance work! • Switch off machine! • Secure against unintentional restart! DANGER Danger of life from electric shock! -
Page 43: Important Instructions During Maintenance
8.Maintenance CAUTION Lubricants! • Avoid contact with skin and eyes. • Use the appropriate protective equipment (gloves, safety glasses) • Use appropriate collection containers. • Immediately clear up any oil that has leaked. Important instructions during maintenance NOTICE • Immediately exchange all impaired machine parts. •... -
Page 44: Instructions For Work On Electrical Equipment
8.Maintenance Instructions for work on electrical equipment All work on the electrical equipment (e.g., lighting) of the machine may only be carried out by trained electricians. Check electrical equipment regularly: ➢ Reattach loose connections. ➢ Replace damaged lines or cables immediately. ➢... -
Page 45: Duties Before Finishing Maintenance
8.Maintenance Duties before finishing maintenance After the end of any maintenance work and before starting the machine, the following points are to be followed: • Check that all previously loosened screw connections are secure. • Check whether all protective devices, covers, container lids, ... that were removed before have been properly reinstalled. -
Page 46: Lubrication Plan
8.Maintenance Lubrication plan The timber trailer should be lubricated every 50 hours of operation. There are 4 grease nipples on the axle tube (Fig. 2). Two in the middle and one each left and right between frame and tire. There are also grease nipples on the steering drawbar (Fig. 1). One at the front and one at the rear on the 2 swivel cylinders and one or six at the end of the drawbar, where it is rotatably mounted. -
Page 47: Checking The Tires
8.Maintenance Checking the tires It is important to ensure that the tires have the correct air pressure. The wheel nuts must be tightened to 340 Nm. Danger! The wheel nuts must be checked and retightened after the first 5 km. 8.10 Chassis and Brakes The bearing play of the wheels must be checked every 50 operating hours and readjusted if necessary. -
Page 48: Maintenance Work Every 250 Hours
8.Maintenance 8.11 Maintenance work every 250 hours Check that: • No brackets or locks are missing. • the hydraulic hoses are not damaged. • The timber trailer has not been damaged or broken. • there are no leaks. All damaged or worn parts must be repaired or replaced. 8.12 Oil change The first oil change takes place after 250 operating hours. -
Page 49: Changing Oil Filter
8.Maintenance 8.13 Changing Oil filter The oil filter is located at the bottom left on the standing platform. It should always be changed together with the hydraulic oil. • Unscrew the outer filter sleeve • Change the filter cartridge • Screw the filter sleeve back on. -
Page 50: Electrical System
8.Maintenance 8.15 Electrical system All timber trailers are equipped with safety lighting and a 7-pin connector. This safety lighting includes indicators, taillights and brake lights. Danger! You must check the lighting before every journey on public roads! Defective lamps can be replaced as follows. •... -
Page 51: Guarantee And Warranty
The fault should be repaired upon the mutual arrangement of the customer, the appointed dealer and the Binderberger company. The fault should be repaired following a mutual arrangement between the customer, the appointed dealer and the Binderberger company. -
Page 52: Conduct When Dealing With Accidents
10.Accidents 10 Conduct when dealing with accidents As a matter of routine, ensure you have up-to-date information about available first aid options. After the initial care of injured people, immediately inform your supervisor of any personal injuries, damage to the machine or material damages. In the event of the specific use of emergency vehicles, state the severity of the injury and damage. -
Page 53: Notes
11.Note 11 Notes Timber Trailer 2021-12 Page 52... - Page 54 11.Note Notes Timber Trailer 2021-12 Page 53...
- Page 55 11.Note Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
- Page 56 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Tel: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com Timber Trailer 2021-12 Page 55...
Need help?
Do you have a question about the RW 5 Eco and is the answer not in the manual?
Questions and answers