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NSH5 Series NSH5-SQR10B-V2 NSH5-SQG10B-V2 Hand-held Programmable Terminal Operation Manual Revised October 2010...
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The LCD panel is created using extremely advanced technology, but there may still be some defective pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as much as possible, eliminating all of them is not possible using currently available technology.
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OMRON, 2005 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
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Removable Box Application Examples ........Revision History ........
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Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the NSH5 Programmable Terminal. Use this manual together with the NS-series PT manual, and be sure to read the precautions provided in the following section.
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Related Manuals Related manuals are listed below. The @ symbol at the end of the catalog number is the revision code. Operating the CX-Designer • CX-Designer User’s Manual (V099-E1-@) This manual describes the installation method, basic operating procedures, and the user interface of the CX-Designer. Typical features and applications methods are also described.
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Indicates products in the OMRON NSH5 Series of Programmable Terminals. Indicates an OMRON Programmable Controller. Host Indicates the PLC or IBM PC/AT or compatible computer functioning as the control device and interfaced with the NS-series PT. CX-Designer Indicates the OMRON CX-Designer (NS-CXDC1-V@). The CX- Designer is a Support Software application used to create screen data for NS-series PTs.
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WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS...
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The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...
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PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements.
PT so that you can use it safely and correctly. ! WARNING Do not attempt to take the PT apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.
• There are two types of switches on the PT, a red one for use as an emergency stop switch, and a gray one for use as a stop switch. Use each of these for its intended purpose.
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Touch grounded metal to discharge any static elec- tricity before handling the PT. • When connecting the cable to the PT, make sure to secure the cable and the PT. Do not pull on the cable with a force greater than 60 N.
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• The backlight in the PT contains mercury. Do not dispose of the PT together with other waste to be sent to a disposal site. Dispose of the PT according to local ordinances as they apply.
OMRON products are designed as electrical devices for use built into other devices or the overall machine. As individual devices, they comply with the related EMC standards (see note) so that they can more easily be built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.
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1,2,3... 1. Use reinforced insulation or double insulation for the DC power supply to the PT. Ensure that a stable power output can be provided even if a 10-ms interruption occurs at the input. 2. The PT conforms to the EN 61131-2, but the radiated emission character-...
• NSH5-SQG10B-V2 (equipped with a gray switch for use as a stop switch) This functions as the stop switch and can be used in either the hand-held or mounted condition.
The emergency stop switch (DPST-NC contact + NO bit) is allocated one bit in the internal memory or in the host (PLC) memory and is hard-wired to two external outputs. It has a direct opening mechanism.
Overview Section 1-1 • The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub male connector, and loose wires for the stop/emergency stop switch, enabling switch, and function switches. • Screen transfers are enabled by connecting a computer running CX- Designer to the USB port (standard feature).
The stop/emergency stop switch uses DPST-NC contact + NO bit. Of these, DPST-NC contacts are used for external hardware outputs. The remaining NO bit can be allocated any bit in the internal memory or in the host (PLC) mem- ory.
Part 1: Specification for General Requirements Summary This standard applies to electrical devices in which the power supply nominal voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and the nominal frequency is less than 200 Hz.
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A direct opening mechanism must be provided. A self-holding mechanism must be provided. The stopping device must be in a form that is easy to operate, such as a pro- truding pushbutton, a wire, or a rope. The stopping device must be red with a yellow background.
In SEMI-S2 as well, the background for an emergency shutdown pushbutton must be yellow. To comply with these standards, a yellow seal is included with the product to affix around the emergency stop switch.
F1, F2, F6, and F7: External outputs Rated voltage: 24 V Maximum rated current: 50 mA F3, F4, F5, F8, F9, and F10: Allocated bits in internal memory or host (PLC) Memory Card Section A Memory Card is mounted here.
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Special Cable Specifications Section 1-3 Wiring the Serial Depending on the type of cable, there are two types of serial communications Communication Line wiring: RS-232C connector and RS-422A connector. The RS-232C type comes equipped with a relay cable. This type can connected to the RS-232C port of the OMRON SYSMAC CS/CJ series PLC.
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Piece Housing SMP-02V-NC Piece Crimp terminal SYM-001T-p0.6 Piece Cable BIOS-A-2805P BANDO ELECTRIC WIRE 0.5-3.7A Crimp terminal Piece Heat-shrinkable SUMITUBE F (Z), 2-mm dia., Sumitomo cable white NSH5-232UL-10M·LOT No. Label Piece NSH5-422UL-10M ±10 (30) ±10 (30) • 7L30 dia. • (30) Shorted by •...
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Forked AWG28 terminal Forked AWG28 terminal Forked AWG28 terminal Forked AWG28 terminal * Do not connect these signals. They do not function for this configuration. Pin No. Signal Pin No. 0 V (SG) SDB+ SDA- RDB+ RDA- RSB+ RSA- Pin No.
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Forked ENB2A2 ENB2A2 AWG28 terminal Forked 0 V (SG) 0 V (SG)* AWG28 terminal Forked AWG28 terminal Forked AWG28 terminal Forked AWG28 terminal Forked AWG28 terminal * Do not connect these signals. They do not function for this configuration.
422A connector, the connector is a 9-pin male D-Sub connector and can be directly connected to the RS-232C or RS-422A port of an OMRON SYSMAC CS/CJ-series PLC. A conversion cable must be prepared in order to connect to any other host. Cable Dimensions +300 10,000 −300...
Forked terminal ENB2A2 ENB2A2 AWG28 Forked terminal 0 V (SG)* 0 V (SG) AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal * Do not connect these signals. They do not function for this configuration.
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Forked terminal ENB2A2 ENB2A2 AWG28 Forked terminal 0 V (SG)* 0 V (SG) AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal AWG28 Forked terminal * Do not connect these signals. They do not function for this configuration.
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Pin No. Signal SG (0 V)* AWG28 0 V (SG) Loop_Close Loop_Close SDB+ AWG28 SDB+ SDA− AWG28 SDA− RDB+ AWG28 RDB+ RDA− AWG28 RDA− RSB+ RSA− Shield Hood * Do not connect these signals. They do not function for this configuration.
Wiring the Serial Communications Line There is only one type of RS-232C connector. It is a 37-pin male D-Sub con- nector and can be directly connected to the RS-232C port on the NSH5- AL001 Removable Box.
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Section 1-3 Special Cable Specifications RS-232C Wiring Pin No. Signal Pin No. Signal Wire size Outer shield AWG24 24 V 24 V AWG24 Pin No. Signal Wire size Pin No. Signal AWG28 AWG28 AWG28 AWG28 SWCOM AWG28 SWCOM EMG1A1 AWG28...
For 24-VDC power supply input For serial interface RS-232C: SD: Pin 2; RD: Pin 3, pins 4 and 5 short-circuited; FG: Connector hood RS-422A: SDA(+): 1; SDB(+): 2; RDA(-): Pin 6; RDB(+): Pin 8; FG: Connector hood Emergency stop switch...
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Enabling switch line 2 0 V (SG) Station ID line 0 V Station ID line 4 Station ID line 3 Station ID line 2 Station ID line 1 Note For details on station numbers, refer to 3-8 Station Detection Function.
• Locations subject to severe changes in temperature • Locations subject to temperatures or humidity outside the range specified in the specifications • Locations subject to condensation as a result of severe changes in tem- perature • Locations subject water, oil, or chemical spray •...
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Do not ground the PT if there is a distance between the PT and the ground and one-point grounding is difficult. 2. If the PT is installed in the same panel as a source of noise, such as a mo- tor or an inverter, do not ground the PT.
Heat-shrinking packing tube 2. Be sure the cable clamp housing is not damaged or dirty before inserting it into the PT. If the housing is damaged, have it repaired to retain the wa- terproof capabilities. Connection Procedure 1,2,3... 1. Using a screwdriver, loosen the four screws on the PT back cover.
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Connecting the Special Cable Section 2-3 3. When the cover has been removed and the back of the PT is open, the I/O connector and interface on the board in the PT can be seen. DIP Switch Battery interface DIP switch pins are ON when set to the right.
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Connecting the Special Cable Insert the Special Cable into the PT. 7. Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N·m. Note Inspect the cable periodically to see if it has become loose. 8. Connect each connector as shown below.
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Note DIP switch pin 1 connects and disconnect the terminating resistance. Always leave pins 2 to 4 turned OFF (default setting). 10. Replace the cover, insert the four mounting screws, and tighten them to a force of 0.4 N·m.
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NSH5-232UL-3M/10M, always connect the relay cable, which is equipped with an RS-232C connector, after feeding the UL-standard cable through the hole in the wall of the control panel. Tighten the lock nut to a force of 2.0 to 3.0 N·m.
Attaching the Hand Strap Attaching the Hand Strap 1,2,3... 1. There are two holes on the left side of the PT for attaching the hand strap. Pass both ends of the hand strap through the holes. Pass both ends of the hand strap through the two holes.
Mounting bracket Note Tighten the screws to a force of 0.9 N. 3. Attach a screw or other support to the wall first and then hook the mounting bracket on it to install NSH5. Screw or other support Mounting bracket...
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Mounting the Visor The emergency stop switch or the stop switch could be inadvertently turned ON if the PT falls forward when used in a non-mounted condition. The Visor prevents this type of error from occurring. Mount it as shown below, using screws on the top and rear surfaces.
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Section 2-5 Installing the Mounting Bracket...
SQR10B-V2 (with red switch), it functions as the emergency stop switch so the PT must be mounted and used on a control panel in a way that it cannot be de- tached. Both gray and red switches have the same switching function.
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Section 3-2 Emergency Stop Switch (4) To ensure a secure stop, the stop category must be 0 or 1. (ISO 13850, Item 4-4; IEC 60204-1, Item 9-2) External Connection The status of the emergency stop switch’s DPST-NC contact is output exter- Diagram nally by hard-wired outputs via the Special Cable.
In contrast to the emergency stop switch, which lets a worker intentionally stop the machine in case of an emergency, the enabling switch makes it eas- ier to avoid danger with no conscious decision by a worker. When work is required in hazardous areas, e.g, during maintenance, devices with enabling...
The status of function switches F1, F2, F6, and F7 is output externally by hard-wired outputs via the Special Cable. The status of the six remaining switches (F3, F4, F5, F8, F9, and F10) are output to internal memory or host (PLC) memory.
Log data is normally saved in internal memory that is backed up in the PT, but can also be saved in CSV file format. When log data is saved as a CSV file, it is stored on the Memory Card. The CSV files containing log data are saved in the log folder created in the Memory Card.
3-5-2 Mounting and Removing Memory Cards Mounting a Memory Card 1,2,3... 1. As shown below, to mount the Memory Card to the Memory Card interface first loosen the two screws securing the cover on the top of the PT.
Section 3-5 2. After the screws have been removed, open the cover by pulling it up and forward with a finger. 3. Insert the Memory Card all the way in. (As this is done, the eject button will pop out.) Note Tighten the cover to a force of 0.9 N.
Always follow the correct procedure for removing a Memory Card. If the PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program.
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9. A warning message will be displayed if the PT model, system program, screen data version, or language for the language stored in the PT are dif- ferent from that for the data stored in the Memory Card. Press the Yes But- ton to continue the data transfer.
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After checking the message, reset the PT and transfer the data again. If the PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program.
3-6-1 Connecting to the USB Port Open the cover on top of the PT, as shown in the following diagram, and con- nect a commercially available USB cable to the USB port. (For details on opening the cover, refer to 3-5 Memory Cards.)
$HW in PT memory. If function key status cannot be obtained due to a prob- lem, such as a hardware error, or when a status error flag for an error, such as a communications error, is generated, notification is provided to the same word.
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Section 3-8 Station Detection Function Any number from 1 to 15 can be set for a station box. For station number switches, wire station ID line signals S1 to S4 in relation to the station num- bers as shown in the following table.
Overview of Removable Box An NSH5-AL001 Removable Box can be connected between the NSH5- SQG10B-V2 PT (the model with a gray stop switch) and the host PLC to enable easily attaching and detaching the NSH5 without affecting the wiring to the PLC or safety circuits.
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Frame ground RS-232C Connector Pin No. Signal Contents Station ID line 1 Station ID line 2 0 V (SG) Station ID line 0 V CONECT1 Cable Connection Confirmation Line Not connected Receive Data Send Data Not connected SWCOM Function switch common...
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24 VDC/0 VDC: Power to the NSH5 is supplied from the NSH5-AL001. EMG1A1/EMG1A2 EMG2A1/EMG2A2 When the power is OFF, the internal relay (NC) is turned ON, placing the stop switch line in loopback status. When the power is ON, the internal relay (NC) is turned OFF, and the stop...
Key Switch Power to the Removable Box is turned ON and OFF with the key switch. The power is OFF when the key is in the vertical position. (Refer to the diagram below.) The key can be removed when the power is turned OFF.
0.6 N·m. Use a panel that is clean, undistorted, and strong enough to ad- equately support the Removable Box. (4) Do not use the Removable Box in a location that is subject to water or oil. 1. Refer to the cutout dimensions in the following diagram and cut out a hole for embedding the Removable Box, Then insert the Removable Box from the front side of the panel.
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2. As shown in the following diagram, attach the mounting brackets to the Re- movable Box mounting holes or slots (3 places). 3. From the back of the panel, hold the Removable Box to pull the mounting brackets toward you and tighten the mounting bracket screws to secure the Removable Box.
Section 4-5 Connection Method Removing from a DIN Remove the End Plates, and then insert a screwdriver in the hooks on the Track base of the Removable Box and pull down. Mounting to a Panel Referring to the dimensions in the following diagram, cut three holes in a panel with a minimum thickness of 2 mm.
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• For detailed grounding instructions, refer to the operation manual for the Communications Unit. 2. If a source of noise, such as a motor or inverter, is grounded to the same panel, do not ground the Removable Box's functional ground terminal ), as shown in the Figure B.
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Section 4-5 Connection Method Figure A CPU Rack Power Supply Unit Com Unit NSH5-AL001 NSH5-232CN-3M, 10M Terminal block RS422A NSH5-AL001 NSH5-232CN-3M, 10M Terminal block CPU Rack RS422A NSH5-AL001 NSH5-232CN-3M, 10M Terminal block RS422A Figure B Power Supply Unit Com Unit...
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• Connection via a NSH5-AL001 Removable Box NSH5-SQG10B-V2 CS/CJ-series PLC NSH5-AL001 RS-422A RS-232C Special Cable (NSH5-232CN-3M/10M) • 1:N Connections via NSH5-AL001 Removable Box The total communications distance can be up to a 500 m. NSH5-SQG10B-V2 NSH5-SQG10B-V2 NSH5-SQG10B-V2 CS/C-series PLC RS-232C RS-232C RS-232C...
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50 m. When the CJ1W-CIF11 is not included in the connections, the maximum communications distance is 500 m. (2) If ground potential differences or noise is a concern, the insulated NT- AL001 RS-232C/422A Conversion Unit is recommended for all connec-...
ON. Doing so may result in electrical shock. Backing Up Project Data Be sure to back up project data and store it in a secure location, in case the PT should have to be sent out for repairs or be replaced.
Use the following procedure to replace the battery. Replace the battery within 5 minutes 1,2,3... 1. Turn ON the power supply to the NSH5 for at least 5 minutes and then turn it OFF. 2. Remove the back cover from the PT. The battery is located as shown in the diagram below.
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Inspect the following items to determine whether there is any divergence from the stated criteria. If there is, either improve the surrounding environment so that the values fall within the stated range, or adjust the PT by, for example, re- tightening screws.
If a fault is discovered in the inspection and the PT must be replaced, observe the following precautions. • Before replacing the PT, back up all of the PT’s project data. If the PT is repaired by OMRON, the project data may be deleted.
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Section 5-4 Precautions When Replacing the PT...
Noise resistance Conforming to IEC 61000-4-4: 2 kV (power supply line) Vibration resistance (during operation) 10 to 57 Hz with double amplitude of 0.075 mm, 57 to 150 Hz with acceleration of 9.8 m/s thirty minutes each in X, Y, and Z directions...
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(3) The brightness cannot be greatly adjusted. (4) This function does not detect the end of service life. It detects when the backlight is not lit due to a disconnection or other error. Backlight error detection indicates that all backlights are OFF.
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General Specifications Appendix A Operating Area Specifications Item Specifications Touch panel (matrix type) Method Resistive membrane 300 (20 horizontal × 15 vertical), 1 switch: 16 × 16 dots Number of switches Inputs Pressure-sensitive Service life 1,000,000 touch operations, min. Enabling switch Mechanical durability OFF to ON: 1,000,000 min.
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EC Directives, no UL certification Note (1) Do not use the Removable Box in environments that require water resistance or oil resistance. (2) The durability is for an ambient temperature of 15 to 35°C and an ambient humidity of 25% to 75%.
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Connector 8-pin NSH5-series PT Lot Numbers The four-digit lot numbers given on the back of NSH5-series PTs can be used to check the manufacturing date. 1 0 2 0 Lot No. The rightmost digit of the year, 2010 in this...
Appendix C Types of Memory Function Switch and Emergency Stop Switch Notification Destinations PT Memory Symbol PT Memory Allocation Internal bit memory Internal word memory Internal holding bit memory Internal holding word memory --- System bit memory System word memory...
Assuring safe operation involves installing various safety equipment, and robots must be taught at the time that production lines are set up. Humans must also sometimes perform tasks in hazardous areas. The procedure below describes how to use the enabling switch when bringing a device such as the NSH5 close to a robot to perform operations.
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Auto reset Advantages (2) Emergency stop switch • Reset mode can be selected individually. (3) Safety Relay Unit 3 • Operation of each switch can be monitored. (6) Reset switch G9SA-301 Disadvantages • There are many Safety Relay Units used.
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E1, E2: 24-VDC power supply S1, S2: Reset switch KM1, KM2: Contactor V1/G1, V2/G2, I0 to I15, O0 to O7, T0 to T1: NE1A terminals. Connect a 24-VDC power supply to the V0/G0 power supply terminals for the NE1A internal circuit.
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Out0 Safety Pulse Test Safety output Out1 Safety Pulse Test Safety output Operation Chart Run Mode Change from Run to Teaching mode Teaching Mode Key switch IN4, IN5 Emergency stop switch pressed. Emergency stop switch pressed. Emergency stop switch IN0, IN1 Door closed.
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Appendix D Recommended Enabling Circuits Program Example...
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Appendix D Recommended Enabling Circuits...
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NSH5. 2. The PLC is notified of the station number of the Removable Box attached to the NSH5. (The method for clearing the station number sent to the PLC when the NSH5 is not connected is also described.) Connecting a Single NSH5 PT The following description is for connecting a single NSH5.
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Screen for Station 8 4. Macro Settings Use the following steps to change the screen and notify the PLC of the NSH5's station number based on changes to the Station Status Monitor Address. (1) Select Project Properties from CX-Designer's PT Menu.
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(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
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Station Status Monitor Address $W1000: 0 Detection Method for NSH5 Disconnected Status When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared. Use one of the following methods to clear the station number.
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Screen 8 1. Removable Box Settings The station number for each Removable Box is set using the rotary switch. For setting details, refer to 4-2 Nomenclature and Functions and Functions and 4-3 Switch Settings. 2. Station Status Monitor Address Settings Use the following procedure to enter settings in the CX-Designer.
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Opens the screen with the same number as the station number. (7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
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(13)Enter 0 in the NT Link(1:N) Unit No. Field. Click the OK Button to close the dialog box. Enter 0. Use Save Project As on the CX-Designer File Menu to save the project data created so far for NSH5 No. 1 as separate projects for NSH5 No. 2 and NSH5 No. 3.
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NSH5 PT is connected to which Removable Box. (6) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
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No.2 No.3 Note If more than one NSH5 PT is connected at the same time, be sure not to set the system memory addresses or station numbers for more than one PT. If system memory addresses are duplicated, oper- ation problems can occur, such as all NSH5 PTs displaying the same screen.
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NSH5 PT. Detection Method for NSH5 Disconnected Status When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared. Use one of the following methods to clear the station number. • Monitoring the signal from the terminal block •...
Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. V090-E1-08 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
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Pages13, 14, 15, 16, 17, and 18: Added notes. Pages x, xix, xxi, xxii, 3, 4, 6, 7, 8, 11, 21, 24, 28, 31, 38, 40, 41, 44, 52, 53, 63, 67, 77, 78, 79, and 80: Change related to version upgrade.