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OPERATING, MAINTENANCE
& PARTS MANUAL
ELECTRIC CHAIN HOIST
CATALOG NO:
RATED LOAD:
9560
1/2 TON
9561
9562
9565
1 TON
9566
9567
9568
9570
2 TON
9571
9572
9573
Before installing hoist, fill in the information below.
Model Number.
Serial No.
Purchase Date
Please provide Serial Number when ordering parts.
Follow all instructions and warnings for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to hoist operator. Failure to operate
equipment as directed in the manual may cause injury.
Assembled in USA with Imported and Domestic Components
MJC680-2 Rev AA April 2019
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Troubleshooting
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Summary of Contents for Milwaukee 9561
- Page 1 OPERATING, MAINTENANCE & PARTS MANUAL ELECTRIC CHAIN HOIST CATALOG NO: RATED LOAD: 9560 1/2 TON 9561 9562 9565 1 TON 9566 9567 9568 9570 2 TON 9571 9572 9573 Before installing hoist, fill in the information below. Model Number. Serial No.
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Page 2: Safety Precautions
SAFETY PRECAUTIONS 17. NOT operate beyond the limits of the load chain travel. Each Milwaukee Tool Electric Chain Hoist is built in accordance 18. NOT leave load supported by the hoist unattended unless with the specifications contained herein and at the time of specific precautions have been taken. - Page 3 HOIST SAFETY IS UP TO YOU... DO NOT LIFT MORE THAN RATED LOAD. DO NOT PULL AT AN ANGLE. BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE. CHOOSE THE RIGHT HOIST FOR THE JOB... DO NOT USE LOAD CHAIN AS A SLING. Choose a hoist with the capacity for the job.
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Page 4: Table Of Contents
FOREWARD This manual contains important information to help you properly install, operate and maintain your hoist for maximum performance, economy and safety. Please study its contents thoroughly before putting your hoist into operation. By practicing correct operating procedures and by carrying out the recommended preventive maintenance suggestions, you will experience long, dependable and safe service. -
Page 5: General Information
(4) repair parts 6. Make certain that the power source conforms to the or accessories other than those supplied by Milwaukee Tool are requirements of your equipment. used on the hoist. Equipment and accessories not of the seller's manufacture are warranted only to the extent that they are warranted 7. -
Page 6: Specifications
Low voltage will result in higher amp draw, damage to the hoist, and potential fire hazards. Milwaukee Tool is not responsible for any damages caused by an inadequate power source. MJC680-2 Rev AA April 2019... -
Page 7: Chain Container
CHAIN CONTAINER (OPTIONAL ACCESSARY) INSTALLATION OF STANDARD CHAIN CONTAINER (JLC927-1) Refer to Table 4. Refer to Figure 1. For installations where the slack chain hanging from the hoist may be objectionable or hazardous, the use of a chain container 1. Remove retaining clip and attachment pin and let the slack is recommended. -
Page 8: Overload Limiting Protection
(daily to monthly) and others periodically speed. Although the Milwaukee Tool is built with many features to (monthly to yearly). It is strongly recommended that an Inspection ensure safety, it is a requirement that a hoist operator understands and Maintenance Check List and an Inspector’s Report, similar... -
Page 9: Chains
Do not weld or join hoist load chain. Do not substitute another manufacturer's chain in this hoist. Damage or wear, beyond the stated limits, to any portion of the chain requires that the entire length of chain be replaced. CHAIN REPLACEMENT WITH CHAIN IN HOIST Refer to Figures 3 &... -
Page 10: Limit Switch Adjustment
“clicks” then turn two slots farther. Release the spring guide plate and be sure it slips back into the slots in both limit switch nuts. Do not disturb the silver slotted nut if it has been set previously. ADJUSTING LOWER LIMIT (SILVER NUT) Refer to Figure 3. -
Page 11: Hoist Controls
oil level fill plug from the side of the hoist. With the hoist hanging level, gear oil should be even with the hole. Change oil periodically depending on the severity of the application and the environmental conditions (at least every 200 hours of run time). BEARINGS All bearings except hook and idler sheave bearings are lubricated at the factory and should not require additional lubrication. -
Page 12: Assembled Gearing
3. Remove the transformer bolted to the back of the panel plate if it requires replacement. 4. Refer to Figure 15 to disassemble the brake. See BRAKE There are wires running through the hoist. Carefully ease the ADJUSTMENT on page 9 to properly set the brake. hoist sections apart. -
Page 13: Power Cord Precautions With 1-Phase Hoists
5-11 POWER CORD PRECAUTIONS WITH may be removed as follows: 1-PHASE HOISTS 1. Disconnect the Hoist and remove it to a workbench. Electric hoists require a sufficient power supply. It is especially 2. Remove the Hook Retaining Screw. important with single-phase voltage to ensure that the conductors 3. -
Page 14: Troubleshooting
VI — TROUBLESHOOTING Always disconnect unit from the power supply system before removing hoist covers or the back cover of control station Failure to follow proper lockout/tagout procedures may present the danger of electrical shock. TO AVOID INJURY: Disconnect power and lockout/tagout disconnecting means before removing cover or servicing this equipment Problem Probable Cause... -
Page 15: Troubleshooting
SECTION VI — TROUBLESHOOTING CONTINUED Problem Probable Cause Remedy 1. Excessive load. 1. Reduce load to within rated capacity of hoist. 2. Determine cause of low voltage and bring up to within plus or minus 10% of the voltage 2. Low voltage. specified on the motor. -
Page 16: Wiring
SECTION VII — WIRING Figure 9A — Wiring Diagram for 115/230V - 1 Phase Models Figure 9B — Wiring Diagram for 1-Speed, 230/460V - 3 Phase Models MJC680-2 Rev AA April 2019... -
Page 17: Wiring Diagram For 1- Speed, 208V & 575V 3 Phase Models
SECTION VII — WIRING CONTINUED Figure 9C — Wiring Diagram for 1-Speed, 208V and 575V - 3 Phase Models * Factory supplied diagrams will be numbered beginning with 985 for 575V and 987 for 208V. Figure 9D — Wiring Diagram for 2-Speed, 3 Phase Models * Factory supplied diagrams will be numbered beginning with 983 for 230 or 460V, 985 for 575V and 987 for 208V. -
Page 18: Inspection
SECTION VIII — INSPECTION INSPECTION To maintain continuous and satisfactory operation, a regular inspection procedure must be initiated to replace worn or damaged parts before they become unsafe. Inspection intervals must be determined by the individual application and are based on the type of service to which the hoist will be subjected. - Page 19 SECTION VII — INSPECTION CONTINUED INSPECTION AND MAINTENANCE CHECK LIST ELECTRIC POWERED OVERHEAD CHAIN HOIST Type of Hoist ________________________________________________ Capacity (Tons) ______________________________________________ Location ____________________________________________________ Original Installation Date ______________________________________ Manufacturer ________________________________________________ Manufacturer's Serial No. _____________________________________ Frequency of Inspection Frequent Periodic Possible Deficiencies Action Required Item Every 3 Months...
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Page 20: Recommended Inspection And Maintenance Checklist . 18 10B Recommended Inspector's Report
REMARKS (LIST DEFICIENCIES AND RECOMMENDED ACTION) Inspector’s Date Signature Inspected Approved By Date Figure 10B - Recommended Inspector’s Report RECOMMENDED LUBRICATION SCHEDULE* MILWAUKEE TOOL ELECTRIC POWERED CHAIN HOIST Type of Service and Frequency of Lubrication. Page and Component Type of Lubricant Reference No HEAVY NORMAL INFREQUENT Pages 30 &... -
Page 21: Repair Parts
Milwaukee Tool Hoists may cause load loss. TO AVOID INJURY: Use only Milwaukee Tool supplied replacement parts. Parts may look alike but Milwaukee Tool parts are made of specific materials or processed to achieve specific properties ORDERING INSTRUCTIONS The following information must accompany all correspondence orders for replacement parts: 1. -
Page 22: Hook Inspection
FIGURE 12 – BASIC HOIST Ref. no Description Part No. Ref. no Description Part No. Milwaukee Tool Decal (Left Hand) Motor (See Figures 13 & 14) Milwaukee Tool Decal (Right Hand) Cover Screw H2976P Capacity Decal 1/2 ton JM675K05 Trim Cover... -
Page 23: Hoist Motor, 115/230V - 1 Phase
FIGURE 13 — HOIST MOTOR, 115/230V — 1 PHASE Refer to the motor nameplate for part number, voltage, full load amperage, horsepower, and other motor information. Parts List for Hoist Motor, 115/230V - 1 phase Ref. no Description Part No. Hoist Motor - 1/2 hp, 115/230V-1Ph 861JR12 Hoist Motor - 1 hp, 115/230V-1Ph... -
Page 24: Hoist Motor - 3 Phase
FIGURE 14 — HOIST MOTOR — 3 PHASE (‡) Refer to the motor nameplate for part number, voltage, full load amperage, horsepower, and other motor information. Parts List for Hoist Motor, 3 Phase Ref. no Description Part No. Ref. no Description Part No. -
Page 25: Brake & Solenoid Parts
FIGURE 15 — BRAKE & SOLENOID PARTS Parts List for Brake & Solenoid Parts Ref. no Description Part No. Ref. no Description Part No. Disc Brake Assembly* — Retainer JF710 1 hp,115 Volt 854JM1 Plate & Frame Assembly JF857 1/4 & 1/2 hp, 115 Volt 854JM12 Brake Coil* 1 hp, 230 Volt... -
Page 26: Electrical Parts - 1 Speed Models
FIGURE 16 — ELECTRICAL PARTS — 1-SPEED MODELS Parts List for Electrical Parts, 1-Speed Models Ref. no Description Part No. Ref. no Description Part No. 230/460V 909J10 Transmission Cover JM34-2 Terminal Block 115/230V 909J14 Panel Plate 257JM200 End Plate Reversing Contactor* 115/230V 909J15 1/2 hp &... -
Page 27: Electrical Parts - 2 Speed Models
FIGURE 17 — ELECTRICAL PARTS — 2-SPEED MODELS Parts List for Electrical Parts, 2-Speed Models Ref. no Description Part No. Ref. no Description Part No. Pri.: 230/460V, Sec.: 115V 821J431 Transmission Cover JM34-2 Pri.: 575V, Sec.: 24V 821J452 Panel Plate 257JM200 Pri.: 575V, Sec.: 115V 821J451... -
Page 28: 18 1 Speed Pushbutton Station
FIGURE 18 — 1-SPEED PUSHBUTTON STATION Parts List for Pushbutton, 1-Speed Ref. no Description Part No. Pushbutton Station and Control Cable Assembly 6 ft Cable Length PB2100-6 11 ft Cable Length PB2100-11 16 ft Cable Length PB2100-16 Pushbutton Station Assembly (2-Button, 1-Speed) 36900R Enclosure 36998R... -
Page 29: 19 2 Speed Pushbutton Station
FIGURE 19 — 2-SPEED PUSHBUTTON STATION Parts List for Pushbutton, 2-Speed Ref. no Description Part No. Pushbutton Station and Control Cable Assembly 6 ft Cable Length PB2200-6 11 ft Cable Length PB2200-11 16 ft Cable Length PB2200-16 Pushbutton Station Assembly (2-Button, 2-Speed) 36800R Enclosure 36998R... -
Page 30: Rocket Universal Pendant Control
FIGURE 20 - ROCKET UNIVERSAL PENDANT CONTROL 24*** 26**** Part No. Description *** 2-Speed Pendants ** Strain Relief Plate **** Screw Terminal Strip include 4 Switches Rocket Pendant Control - Single-Speed, ECUR-1S No E-stop Rocket Pendant Control - 2-Speed, ECUR-2S No E-stop 25 PACK: Rocket Pendant Control - ECUR-1S-25P... - Page 31 Part No. Ref No. Description Qty. Screw M3 x 1.34 x 35mm Lg Thd Roll Plstc Pendant Switch Rocker Plate Washer M3 x 6mm OD Sst Instruction Sheet ECUR-0011 Switch Repair Kit, 1 Speed, 2 Switch Switch Gasket Switch Housing Pin Hinge Retainer Plate Screw M3 X 1.34 X 16Mm Lg Thd Roll Plstc...
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Page 32: Limit Switch Assembly
FIGURE 21 — LIMIT SWITCH ASSEMBLY Parts List for Limit Switch Assembly Ref. no Description Part No. Ref. no Description Part No. Transmission Cover JM34-2 Bushing JF531-4 Limit Switch Assembly (Includes items Limit Switch Shaft JF117-3S 918JG4 4-12) Limit Switch Nut (silver) SK6000-63Z Limit Switch Bracket Assembly 918JG3... -
Page 33: Long Lift Limit Switch Parts
FIGURE 22 — LONG LIFT LIMIT SWITCH PARTS Parts List for Long Lift Limit Switch Parts Ref. no Description Part No. Ref. no Description Part No. Transmission Cover JM34-2 Switch 815J1 Limit Switch Assembly (Includes items 6-32UNC X 1" Screw H1402P 944JG6 3-21) -
Page 34: Transmission
FIGURE 23 — TRANSMISSION MJC680-2 Rev AA April 2019... - Page 35 FIGURE 23 —TRANSMISSION CONTINUED Parts List for Transmission Ref. no Description Part No. Sheave Housing JM33-1 Sheave Housing Gasket JM560-3 Transmission Housing JM35-1 Transmission Housing Gasket JM560-2 Transmission Cover JM34-2 Chain Guide JM273 Oil Plug - Drain/Fill H6297 Oil Seal 561K2 Screw Hex Washer Head Self-threading H2693P...
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Page 36: Chaining Parts
FIGURE 24 — CHAINING PARTS MJC680-2 Rev AA April 2019... - Page 37 FIGURE 24 — CHAINING PARTS CONTINUED Parts List for Chaining Parts Ref. no Description Part No. Sheave Housing JM33-1 Transmission Housing JM35-1 Transmission Cover JM34-2 Electrical Cover JM36 Chain Support Pin (2 ton only) JM111 Chain Support (2 ton only) JM109 Chain Stripper JM254...
- Page 38 NOTES MJC680-2 Rev AA April 2019...
- Page 39 NOTES MJC680-2 Rev AA April 2019...
- Page 40 Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee hoist. MILWAUKEE TOOL 13135 WEST LISBON ROAD • BROOKFIELD, WI, U.S.A. 5300...
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