Table of Contents
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OPERATOR'S
MANUAL
ELECTRIC CHAIN HOIST
Catalog No.
9560
9561
9562
9565
9566
9567
9568
9570
9571
9572
9573
The equipment described and illustrated in these
instructions is intended for industrial use only and
should not be used to lift, support or otherwise
transport people.
F
ollow all instructions and warnings for
inspecting, maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using this
hoist, each operator should become thoroughly familiar with
all warnings, instructions, and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to the hoist operator.
Failure to operate the equipment as directed in the manual
may cause injury.
Before using the hoist, fill in the information below. Model and
serial numbers are stamped into the aluminum hoist housing.
Model Number
Serial Number
Purchase Date
Rated Load
1/2 Ton
1 Ton
2 Ton
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Summary of Contents for Milwaukee 9560
- Page 1 OPERATOR’S MANUAL ELECTRIC CHAIN HOIST Catalog No. 9560 9561 9562 9565 9566 9567 9568 9570 9571 9572 9573 The equipment described and illustrated in these instructions is intended for industrial use only and should not be used to lift, support or otherwise transport people.
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Page 2: Warranty
13135 West Lisbon Road • Brookfield, WI, U.S.A. 53005 58-12-9560d1 WARRANTY This warranty does not apply where: (1) repairs or attempted repairs have been made by persons other than MILWAUKEE personnel or Authorized Service Station Personnel; (2) repairs are required because of normal wear;... -
Page 3: Safety Precautions
Brookfield, Wisconsin 53005 TEL: (800) 729-3878 SAFETY PRECAUTIONS Each MILWAUKEE Electric Chain Hoist is built in accordance with the specifications contained herein and at the time of manufacture complies with our interpretation of applicable sections of *American Society of Mechanical Engineers Code (ASME) B30.16 “Overhead Hoists,”... -
Page 4: Table Of Contents
MILWAUKEE is not responsible for any damages caused by an inadequate power source. TABLE OF CONTENTS Other features that ensure the safe operation of MILWAUKEE Electric Chain Hoists include a magnetic disc brake that delivers sure stopping and secure holding of the load. -
Page 5: Application Information
MILWAUKEE cannot be responsible for applications other than those for which MILWAUKEE equipment is recommended. Prior to installation and operation, we caution the user to review his application for abnormal environmental... -
Page 6: Operation
10. Do not operate if direction of hook travel is not the same as indicated on button being pushed. Shipping Weight Required (lbs) Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Dimensions in Inches Width... -
Page 7: Maintenance
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Do not use hoist to lift, support or otherwise transport people. 11. Do not operate unless hook travel limit devices function. Test without load each shift. - Page 8 (See Figure 20). Be sure there are no twists in the chain. 14. Adjust the upper limit switch (See ADJUSTING UPPER LIMIT, page 8). Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
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Page 9: Limit Switch Adjustment
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Chain Replacement with No Chain in Hoist Refer to Figures 4 and 5. 1. DISCONNECT HOIST FROM POWER SUPPLY and move hoist to a work table. Do not remove the electrical cover. -
Page 10: Hoist Controls
WIRING Refer to Figures 9A and 9B MILWAUKEE Electric Chain Hoists, which are available for 115/230V or 230/460V, are shipped wired for 115V and 460V respectively. Conversion of dual voltage hoists to either the higher or lower voltage can be done simply and quickly as follows: 1. - Page 11 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Limit Switch Shaft Remove any dirt accumulation and spray with a general purpose lubricant. Hook Bearing Apply a few drops of SAE 30 gear or motor oil around the edge of the bearing.
- Page 12 M a x i m u m L e n g t h o f P o w e r C o r d i n F e e t 14 AWG 12 AWG Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005...
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Page 13: Wiring Diagrams
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 9A — Wiring Diagram for 1-Speed, 1-Phase Models Figure 9B — Wiring Diagram for 1-Speed, 3-Phase Models... -
Page 14: Trouble Shooting
2. Check for proper brake adjustment or other defects. 3. Ensure that the voltage at the reversing contactor is within ±10% of the nominal voltage while lifting a load. 4. Replace overload clutch assembly. Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 –––... -
Page 15: Inspection And Maintenance Check List
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TROUBLE SHOOTING (Continued) Motor brake noise or chatter (while starting hoist) Brake needs adjustment Low voltage Motor brake “buzz” (anytime hoist is running) Brake needs adjustment... -
Page 16: Recommended Lubrication Schedule
ITEM Inspector’s Date Signature Inspected Figure 10B — Recommended Inspector’s Report MILWAUKEE ELECTRIC POWERED CHAIN HOIST PAGE AND COMPONENT REFERENCE NO. Figure 20 Load Chain Ref. No. 18 Figure 19 Gearing Figure 17 Limit Switch Shaft Ref. No. 9 Figure 20 Load Hook Bearing Ref. -
Page 17: West Lisbon Road Brookfield, Wisconsin
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 12 - Basic Hoist Parts List for Basic Hoist Description Motor (See Figures 13 & 14) Sheave Housing Screw Sheave Housing 1/2 Ton 1 & 2 Ton... - Page 18 1/2 hp 1 hp SINPAC ® Starting Switch Capacitor/Start Switch Cover Rubber Gasket Thru Bolt 1/2 hp 1 hp #10 Spring Lockwasher 8-32UNC X 5/16" Screw Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
- Page 19 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 14 - Hoist Motor, 3-Phase Parts List for Hoist Motor, 3-Phase Ref. *Not available as repair part. Description Hoist Motor 1/2 hp, 230/460V-3Ph-60Hz 1 hp, 230/460V-3Ph-60Hz...
- Page 20 Plate & Armature Assembly Spring Retainer Plate & Frame Assembly Brake Coil 115/230V 230/460V Locknut Adapter Screw Retaining Ring Shading Coil Shading Coil Adhesive Spacer for 1/2 hp Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
- Page 21 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 16 - Electrical Parts Parts List for Electrical Parts Description Gear Box Cover Panel Plate Reversing Contactor 1 hp, 115/230V 1 hp, 230/460V 1/2 hp Transformer Pri.: 115/230V, Sec.: 24V...
- Page 22 Bushing Description Limit Switch Shaft Limit Switch Nut (Silver) Limit Switch Nut (Gold) Retaining Ring Insulator Limit Switch Stub Shaft E-Ring Spring 10-24UNC X 1/2" Screw Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
- Page 23 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 18 - Pushbutton Station 10 11 13 14 15...
- Page 24 11 ft Cable Length 16 ft Cable Length Special Drop Enclosure Gasket Contact Assembly (Includes Items 6 & 7) Button Assembly Grommet Hardware Kit (Includes Items 9-16) Warning Tag Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
- Page 25 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 19 - Transmission Parts *NOTE: Orient output gear (32) with long boss towards gear housing (2) on 1/2 ton models and towards gear box cover (3) on 1 &...
- Page 26 Load Sheave (See Figure 20) Spacer (See Figure 20) Oil Seal Output Gear 1/2 Ton 1 & 2 Ton SAE 90 EP Gear Oil Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 1½ pt...
- Page 27 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 20 - Chaining Parts 2-Ton Models 1/2 -Ton Models 2-Ton Models 1-Ton Models...
- Page 28 Sheave Shaft Assembly Sheave & Bearing Assembly Sheave Shaft • Roll Pin • Bottom Hook Assembly with Latch, 2 Ton Latch Kit Slotted Hex Nut Bearing Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878...
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Page 29: Parts Depot & Warranty Repair Centers
AUTHORIZED WARRANTY REPAIR CENTERS AND PARTS DEPOTS As a user of MILWAUKEE hoists, you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located across the United States, its territories and Canada. These facilities have been selected on the basis of their demonstrated ability to handle all parts and repair requirements promptly and efficiently. - Page 30 Fax (801) 974-0621 VIRGINIA **FOLEY MATERIAL HANDLING CO. 11327 Va. Crane Drive Ashland VA 23005 (804) 798-1343 Fax (804) 798-7843 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 WASHINGTON **B & J INDUSTRIAL SUPPLY 5601 1st Avenue S.
- Page 31 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES...
- Page 32 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES...
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