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Summary of Contents for Beko BEKOKAT CC-180
- Page 1 EN - english Instructions for installation and operation Catalyst - Converter BEKOKAT CC-180 ® BEKOKAT CC-105 ®...
- Page 2 Tel. +81 44 328 76 01 info@beko-technologies.jp Benelux Polska / Poland Scandinavia BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. www.beko-technologies.com Veenen 12 ul. Chłapowskiego 47 NL - 4703 RB Roosendaal PL-02-787 Warszawa Tel. +31 165 320 300 Tel +48 22 855 30 95 info@beko.nl...
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Page 3: Type Plate
ID plate Type plate Manufacturer: BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss, GERMANY Phone: +49 2131 988-0 Year of manufacture: Type: BEKOKAT ® CC-180 Serial number: Approvals: Max. permissible pressure PS : 16,0 bar(g) / 232 psi(g) Min./max. permissible temperature TS: +195°C / 383°F... -
Page 4: Table Of Contents
Weekly inspections ......................... 39 15.2 Monthly inspections ........................39 15.3 Annual service measures ....................... 40 15.4 Periodic inspections ........................40 15.5 Exchange catalyst agent ........................ 40 15.6 Removal from service for maintenance or repair ................40 Appendix ............................41 BEKOKAT CC-180... -
Page 5: General Advice
The operating instructions must be accessible at all times at the place of application of the device. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. To ensure safe operation, the device must only be operated and maintained in accordance with the indications in the operating instructions. -
Page 6: Safety Instructions
BEKOKAT cannot be ® ® connected with the electric supply mains during service measures. The power supply must be disconnected from the network prior to opening the device. The device shall be secured against re-activation. BEKOKAT CC-180... -
Page 7: Special Advice For Plants Under Pressure In Accordance With The 97/23/Ec Pressure Equipment Directive
Unauthorised interventions may endanger persons or plants and lead to malfunction. Tampering, modification and abuse of the pressure devices is forbidden. Operators of the devices need to observe the local and national pressure equipment regulations in the country of installation. BEKOKAT CC-180... -
Page 8: Special Safety Instructions
Do not exceed the permissible volume flow and the permissible operating pressure! Do not drop below the operating pressure! NOTE! Service measures! All types of service measures at the BEKOKAT must only be carried out when the catalyst- ® converter is switched off, pressureless and de-energised. BEKOKAT CC-180... -
Page 9: Field Of Application And Proper Use Of The Catalyst-Converter
Wilful ignoring of alarm indications • All cases of employment which are not described as "proper use" applications The BEKOKAT device must only be used by qualified and authorised personnel and exclusively ® in accordance with the technical data. BEKOKAT CC-180... -
Page 10: Technical Specifications
In the sense of high energetic efficiency, heat exchanger systems are used which allow recirculation of the emergent thermal energy into the system. The percentage of external energy required subsequent to the heating-up period is reduced correspondingly. BEKOKAT CC-180... -
Page 11: Technical Data
Technical Data Technical Data Name BEKOKAT CC-180 / CC-105 ® BEKO TECHNOLOGIES GMBH Germany, Manufacturer 41468 Neuss, Im Taubental 7 Type Catalyst-converter BEKOKAT ® Compressed air Medium saturated up to 100%, free from water or condensate Connection NPT 1”, DN 25 Min. - Page 12 37,86 bar(g) / 549.1 psi(g) Pressure vessel volume V 28,5 l Pressure device category in accordance with PED Load alternation 1 000 start-ups and shut-downs In accordance with PED 97/23/EC and AD- Design and construction 2000 Labelling 0035 BEKOKAT CC-180...
- Page 13 Technical Data BEKOKAT CC-180...
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Page 14: Transport And Installation
Despite all due care and attention, transport damage cannot be excluded. Therefore, check the BEKOKAT ® for possible damage subsequent to transport and removal of the packaging material. The forwarding agent and BEKO TECHNOLOGIES or the BEKO TECHNOLOGIES agency shall be informed immediately about any kind of damage. BEKOKAT CC-180... - Page 15 Make sure that no water or condensate can get into the BEKOKAT • ® In the event of doubt, we recommend obtaining expert advice regarding the place of installation. Remove the packaging (open the wooden case) of the BEKOKAT ® Move the BEKOKAT to the place of installation. ® BEKOKAT CC-180...
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Page 16: Description Structure
Plate heat exchanger for air heating Catalyst reactor (converter) with catalyst agent Temperature control unit Heating system Safety temperature monitor / limiter F01 and F02 Slanted seat valves V1 (inlet) and V2 (outlet, oil and grease-free) Safety valve X4 Manometer BEKOKAT CC-180... -
Page 17: Description Of The Component Parts
BEKO TECHNOLOGIES shall be informed in any case when the temperature is exceeded. The device will then need to be checked. - Page 18 The STW (STB) safety temperature limiter opens when an adjusted limit value of +300°C / 572°F is exceeded, the power supply for the heating system is interrupted and an alarm will be indicated. When the temperature stays below the limit value, resetting takes place via automatic reset TW F01 and STW F02. BEKOKAT CC-180...
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Page 19: Operating Principle Of The Catalyst-Converter
The accumulating reaction heat is negligible, considering the normal hydrocarbon concentrations in compressed air. Subsequently, the cleaned compressed air is cooled down to a temperature of approx. 10 K... 15 K above the inlet temperature in heat exchanger W1. BEKOKAT CC-180... -
Page 20: Installation
It is of utmost importance to observe all indications and advice of the installation and operating instructions. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180... - Page 21 Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180...
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Page 22: Procedure
Super-fine filter (S) with BEKOMAT Sensor unit METPOINT ® Oil-and grease-free zone Evaluation unit with user interface (display) METPOINT ® H1/H2 Shut-off valves of the measuring section Shut-off valve of the bypass Vent valve of the measuring section BEKOKAT CC-180... - Page 23 When the reactor temperature shown in the display is > +250°C / 482°F, it must be assumed that an increased oil introduction into the BEKOKAT has taken place. Further operation is only permissible ® subsequent to an inspection by the BEKO service. BEKOKAT CC-180...
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Page 24: Installation Examples
METPOINT OCV. ® The complete units are available with both a DRYPOINT RA refrigeration dryer or a DRYPOINT AC adsorption dryer. BEKOKAT CC-180... -
Page 25: Start-Up
Please install a smoke detector in the vicinity of the BEKOKAT ® It is of utmost importance to observe all indications and advice of the installation and operating instructions. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180... -
Page 26: Check Prior To The Start-Up
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180... -
Page 27: Initial Start-Up
® for the first time. Check, above all after service measures or repair, whether or not the BEKOKAT is tubed completely and ® electrically connected. If this is not the case, carry out installation in due form. BEKOKAT CC-180... -
Page 28: Operation
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180... - Page 29 Operation Grün = Green Weiß = White ALARM – converter temp. Potential-free contacts Max. 8(1,5)A, 250 VAC BEKOKAT CC-180...
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Page 30: Setting Options
The setpoint is displayed when pressing this button. The button is also used for parameter setting. FUNCTION BUTTON 1 – Standard setting standby Switching-on or -off of the control, setpoint changeover and/or coupling to an output relay. After power failure, the status will remain stored. BEKOKAT CC-180... -
Page 31: Operation
In these cases, modification of the setpoint of the reactor is possible in order to minimise the thermal stress of the system and the energy consumption. The setpoint can be reduced in steps of 5 K to approx. +140°C / 284°F (see Chapter 13.2, page 30). In this respect, please confer with the BEKO TECHNOLOGIES service. BEKOKAT CC-180... -
Page 32: Faults And Malfunctions
Make sure that no parts of the BEKOKAT are energised and that the BEKOKAT cannot be ® ® connected with the electric supply mains during service measures. NOTE! Observe the temperature! BEKOKAT CC-180... - Page 33 At a reactor temperature of < +130°C/ 266°F...+150°C / 302°F, the specific period of time of K1T of approx. 3 hours needs to be observed. Only after a reactor temperature of > +130°C/ 266°F...+150°C / 302°F has been reached can the option of the reset button at relay K3A be used. BEKOKAT CC-180...
- Page 34 Reset of the alarm via auto reset (see Chapter 9, page 17). The response of the safety temperature monitor (STW) during the heating phase is not a failure. Here, it is in fact a normal control status. BEKOKAT CC-180...
- Page 35 3 hours runs once again via K1T (see circuit Exceeding of the permissible voltage range. As a diagram page 6). result, response of the fuses and interruption of If the reactor temperature is approx. the voltage supply. +130°C/266°F...+150°C/302°F, then proceed as for reset K1T. (page 37). BEKOKAT CC-180...
- Page 36 If the setpoint temperature on the display has See malfunction 1 to 5 increased to over +300°C / 572°F, the reactor needs to be submitted to periodic inspection. Please contact the BEKO service. Malfunction 7 "Err" indication on the display, valves V1 / V2 close. Possible reason Measure Check the temperature sensor, replace if required.
- Page 37 In the e-box, there is a contactor K3A (see circuit diagram in the appendix). At a reactor temperature of > +130°C/266°F...+150°C/302°F, it is possible, upon contacting the BEKO TECHNOLOGIES service technician, to press the reset button of the K3A and thus to bridge the timing relay. The valves open when pressing the reset button.
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Page 38: Maintenance
Undertake the service measures listed below at regular intervals! It is imperative to observe the safety instructions for maintenance, inspection and installation works! In the event of malfunctions which are not listed here or which cannot be eliminated, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180... -
Page 39: Weekly Inspections
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180... -
Page 40: Annual Service Measures
It is recommended to replace the catalyst granules in the reactor after approx. 20 000 hours of continuous operation. The replacement of the catalyst granules can only be implemented by BEKO TECHNOLOGIES or by skilled personnel authorised by the manufacturer. -
Page 41: Appendix
Appendix 16 Appendix The circuit diagram and the flow chart are enclosed separately. The TÜV (Technical Inspection Agency) declaration of conformity is dispatched separately and is not a constituent part of this delivery. BEKOKAT CC-180... - Page 43 Appendix BEKOKAT CC-180...
- Page 44 bekokat_cc_180_manual_en-usa_11-018_v00 Subject to technical changes / errors excepted.
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