The operating instructions must be accessible at all times at the place of application of the device. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. To ensure safe operation, the device must only be operated and maintained in accordance with the indications in the operating instructions.
BEKOKAT cannot be ® ® connected with the electric supply mains during service measures. The power supply must be disconnected from the network prior to opening the device. The device shall be secured against re-activation. BEKOKAT CC-180...
Unauthorised interventions may endanger persons or plants and lead to malfunction. Tampering, modification and abuse of the pressure devices is forbidden. Operators of the devices need to observe the local and national pressure equipment regulations in the country of installation. BEKOKAT CC-180...
Do not exceed the permissible volume flow and the permissible operating pressure! Do not drop below the operating pressure! NOTE! Service measures! All types of service measures at the BEKOKAT must only be carried out when the catalyst- ® converter is switched off, pressureless and de-energised. BEKOKAT CC-180...
Wilful ignoring of alarm indications • All cases of employment which are not described as "proper use" applications The BEKOKAT device must only be used by qualified and authorised personnel and exclusively ® in accordance with the technical data. BEKOKAT CC-180...
In the sense of high energetic efficiency, heat exchanger systems are used which allow recirculation of the emergent thermal energy into the system. The percentage of external energy required subsequent to the heating-up period is reduced correspondingly. BEKOKAT CC-180...
Technical Data Technical Data Name BEKOKAT CC-180 / CC-105 ® BEKO TECHNOLOGIES GMBH Germany, Manufacturer 41468 Neuss, Im Taubental 7 Type Catalyst-converter BEKOKAT ® Compressed air Medium saturated up to 100%, free from water or condensate Connection NPT 1”, DN 25 Min.
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37,86 bar(g) / 549.1 psi(g) Pressure vessel volume V 28,5 l Pressure device category in accordance with PED Load alternation 1 000 start-ups and shut-downs In accordance with PED 97/23/EC and AD- Design and construction 2000 Labelling 0035 BEKOKAT CC-180...
Despite all due care and attention, transport damage cannot be excluded. Therefore, check the BEKOKAT ® for possible damage subsequent to transport and removal of the packaging material. The forwarding agent and BEKO TECHNOLOGIES or the BEKO TECHNOLOGIES agency shall be informed immediately about any kind of damage. BEKOKAT CC-180...
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Make sure that no water or condensate can get into the BEKOKAT • ® In the event of doubt, we recommend obtaining expert advice regarding the place of installation. Remove the packaging (open the wooden case) of the BEKOKAT ® Move the BEKOKAT to the place of installation. ® BEKOKAT CC-180...
Plate heat exchanger for air heating Catalyst reactor (converter) with catalyst agent Temperature control unit Heating system Safety temperature monitor / limiter F01 and F02 Slanted seat valves V1 (inlet) and V2 (outlet, oil and grease-free) Safety valve X4 Manometer BEKOKAT CC-180...
BEKO TECHNOLOGIES shall be informed in any case when the temperature is exceeded. The device will then need to be checked.
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The STW (STB) safety temperature limiter opens when an adjusted limit value of +300°C / 572°F is exceeded, the power supply for the heating system is interrupted and an alarm will be indicated. When the temperature stays below the limit value, resetting takes place via automatic reset TW F01 and STW F02. BEKOKAT CC-180...
The accumulating reaction heat is negligible, considering the normal hydrocarbon concentrations in compressed air. Subsequently, the cleaned compressed air is cooled down to a temperature of approx. 10 K... 15 K above the inlet temperature in heat exchanger W1. BEKOKAT CC-180...
It is of utmost importance to observe all indications and advice of the installation and operating instructions. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180...
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Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180...
Super-fine filter (S) with BEKOMAT Sensor unit METPOINT ® Oil-and grease-free zone Evaluation unit with user interface (display) METPOINT ® H1/H2 Shut-off valves of the measuring section Shut-off valve of the bypass Vent valve of the measuring section BEKOKAT CC-180...
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When the reactor temperature shown in the display is > +250°C / 482°F, it must be assumed that an increased oil introduction into the BEKOKAT has taken place. Further operation is only permissible ® subsequent to an inspection by the BEKO service. BEKOKAT CC-180...
Please install a smoke detector in the vicinity of the BEKOKAT ® It is of utmost importance to observe all indications and advice of the installation and operating instructions. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180...
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180...
® for the first time. Check, above all after service measures or repair, whether or not the BEKOKAT is tubed completely and ® electrically connected. If this is not the case, carry out installation in due form. BEKOKAT CC-180...
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180...
The setpoint is displayed when pressing this button. The button is also used for parameter setting. FUNCTION BUTTON 1 – Standard setting standby Switching-on or -off of the control, setpoint changeover and/or coupling to an output relay. After power failure, the status will remain stored. BEKOKAT CC-180...
In these cases, modification of the setpoint of the reactor is possible in order to minimise the thermal stress of the system and the energy consumption. The setpoint can be reduced in steps of 5 K to approx. +140°C / 284°F (see Chapter 13.2, page 30). In this respect, please confer with the BEKO TECHNOLOGIES service. BEKOKAT CC-180...
Make sure that no parts of the BEKOKAT are energised and that the BEKOKAT cannot be ® ® connected with the electric supply mains during service measures. NOTE! Observe the temperature! BEKOKAT CC-180...
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At a reactor temperature of < +130°C/ 266°F...+150°C / 302°F, the specific period of time of K1T of approx. 3 hours needs to be observed. Only after a reactor temperature of > +130°C/ 266°F...+150°C / 302°F has been reached can the option of the reset button at relay K3A be used. BEKOKAT CC-180...
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Reset of the alarm via auto reset (see Chapter 9, page 17). The response of the safety temperature monitor (STW) during the heating phase is not a failure. Here, it is in fact a normal control status. BEKOKAT CC-180...
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3 hours runs once again via K1T (see circuit Exceeding of the permissible voltage range. As a diagram page 6). result, response of the fuses and interruption of If the reactor temperature is approx. the voltage supply. +130°C/266°F...+150°C/302°F, then proceed as for reset K1T. (page 37). BEKOKAT CC-180...
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If the setpoint temperature on the display has See malfunction 1 to 5 increased to over +300°C / 572°F, the reactor needs to be submitted to periodic inspection. Please contact the BEKO service. Malfunction 7 "Err" indication on the display, valves V1 / V2 close. Possible reason Measure Check the temperature sensor, replace if required.
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In the e-box, there is a contactor K3A (see circuit diagram in the appendix). At a reactor temperature of > +130°C/266°F...+150°C/302°F, it is possible, upon contacting the BEKO TECHNOLOGIES service technician, to press the reset button of the K3A and thus to bridge the timing relay. The valves open when pressing the reset button.
Undertake the service measures listed below at regular intervals! It is imperative to observe the safety instructions for maintenance, inspection and installation works! In the event of malfunctions which are not listed here or which cannot be eliminated, please contact BEKO TECHNOLOGIES. BEKOKAT CC-180...
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the BEKOKAT device, with experience and technical training, and who are well-grounded in the respective provisions and laws. BEKOKAT CC-180...
It is recommended to replace the catalyst granules in the reactor after approx. 20 000 hours of continuous operation. The replacement of the catalyst granules can only be implemented by BEKO TECHNOLOGIES or by skilled personnel authorised by the manufacturer.
Appendix 16 Appendix The circuit diagram and the flow chart are enclosed separately. The TÜV (Technical Inspection Agency) declaration of conformity is dispatched separately and is not a constituent part of this delivery. BEKOKAT CC-180...
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