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EHRLE Mat Cleaner 585901 Installation And Operating Instructions Manual

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Authorised Specialists
Installation and Operating Instructions
Mat Cleaner 300199-DE/UK-A
Mat Cleaner
Mat Cleaner
Mat Cleaner
with waschbasin
English
300199 • 1/2024 • H.S.

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Summary of Contents for EHRLE Mat Cleaner 585901

  • Page 1 Authorised Specialists Installation and Operating Instructions Mat Cleaner 300199-DE/UK-A English Mat Cleaner with waschbasin Mat Cleaner Mat Cleaner 300199 • 1/2024 • H.S.
  • Page 2 Declaration of Conformity Manufacturer: Ehrle GmbH Address: Industriestraße 3 D – 89165 Dietenheim Product: Mat Cleaner This product is given below is in conformity with the European Directives: Relevant EC Directives: 2000/14/EC 2006/42/EC 2011/65/EU 2014/30/EU 2004/108/EC 2006/95/EC Applied harmonized standards: EN 60335–1...

  • Page 3: Table Of Contents

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Table of Content User information General ............................7 Operating concept ........................7 Terminology ..........................8 Meaning of the emphasis ......................8 Meaning of the symbols ......................9 Target group ...........................10 Warranty and Liability ......................11 Environmental protection ......................12 Safety General safty information ......................13 Access for persons to the device interior ...................13...
  • Page 4 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 4.2.3 Water drainage ........................36 4.2.4 Water connection ........................36 4.2.5 Electrical installation ........................37 Initial commissioning after installation ..................38 Commissioning Measures prior to commissioning....................39 Settings by maintenance personnel ..................39 5.2.1 Frost protection system ......................39 5.2.2 Setting the Chemical-dosing unit ....................40 Commissioning by operating personal ..................41...
  • Page 5 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 8.4.1 Removing roof ........................69 8.4.2 Removing brush tray cover ......................71 Spray angle nozzle pipes......................71 8.5.1 Check spray angle Wet Cleaning and Chemical-dosing unit ............72 8.5.2 Check spray angle device rinsing ....................73 8.5.3 Spray angle adjustment nozzle pipes ..................74 Troubleshooting...
  • Page 6 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 6 of 114 300199 • 1/2024 • H.S.

  • Page 7: General

    General Information For a comprehensive advice and information on the MatCleaners please contact the EHRLE Customer Service With the purchase of an EHRLE MatCleaner you are the owner of a quality product, which is characterised by: ● user-friendliness, ● reliability, ●...

  • Page 8: Terminology

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor ● self-service operation by customers during opening hours with access to ○ buttons for selecting the desired washing programme ○ mat cleaning shaft and mat drying shaft ○ fresh water dispenser with washbasin and tap equipment. Terminology In this manual the terminology listed below is replaced by the relevant short terms whenever possible:...

  • Page 9: Meaning Of The Symbols

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Meaning of the symbols Symbol Meaning WARNINNG Follow instructions! Non-observance or neglecting of prescribed instructions, incorrect operation or misuse of the device may endanger life and limb of persons. WARNING Danger of death due to electric shock. Switch off the device and disconnect it from the power supply before starting installation, maintenance and repair work.

  • Page 10: Target Group

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Symbol Meaning WARNING Risk of injury due to suspended load. No persons may be in the danger zone or under the suspended load. A falling load endangers the life and limb of persons.

  • Page 11: Warranty And Liability

    For installation, maintenance, repair and setting of the device, the relevant specialist personnel can be consulted and commissioned by the EHRLE Customer Service. ● The device must not be put into operation if the safety devices and protective covers are faulty.

  • Page 12: Environmental Protection

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Environmental protection Not on recycling The packaging materials are recyclable. Please do not throw the packaging into the household waste, but recycle it. Note on disposal. Old appliances, assemblies or device parts contain valuable recyclable materials that should be sent for possible recovery.

  • Page 13: Safety

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Safety General safty information Observe the relevant national regulations of the legislator on accident prevention. Observe the respective national legal regulations for operating the MatCleaner. The specialised personnel for installation, maintenance, repair and setting must be able to assess the accident hazards on the device and be aware of the risks.

  • Page 14: Intended Use

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Intended use The MatCleaner is designed for commercial use. The device is used exclusively for cleaning standard vehicle floor mats. The mats can be made of rubber or textile fabric. Any other use constitutes improper use. Any warranty and liability claims for personal injury and damage to property are void if the device is used in a manner other than that intended.

  • Page 15: Accident Prevention Regulations

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor ● Wear the appropriate personal protective equipment (PPE) for special main- tenance work. ● Carry out maintenance work in accordance with regulations. ● Always keep the area around and inside the device clean. Ensure that the floor and the interior are not dirty and/or smeared with oil or grease.

  • Page 16: Design Changes To The Device

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 2.12 Design changes to the device Design changes to the MatCleaner are not permitted. When operating a device which has been modified or changed in design, the device will not be used for its intended purpose. If the device is not used for its intended purpose, no liability or warranty will be accepted (see section 1.7, Warranty and Liability).

  • Page 17: Product Description

    For each product line, customers can choose from a wide range of variants to find a customised solution for their individual needs. EHRLE customer service can be consulted at any time for detailed advice and information on the product variants. The two product lines Indoor and Outdoor comprise a large number of product variants. Each product line offers an integrated stainless steel washbasin as an...

  • Page 18: Dry Cleaning

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 3.2.1 Dry Cleaning Device equipment Indoor Outdoor Symbol Article-No. 585901 585906 Washbasin Dry Cleaning 3.2.2 Dry Cleaning / Wet Cleaning Device equipment Indoor Outdoor Symbol Article-No. 585902 585907 585904 585909 Washbasin Frost Protection Dry Cleaning Wet Cleaning...

  • Page 19: Dry- / Wet Cleaning / Dry Blower

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 3.2.3 Dry- / Wet Cleaning / Dry Blower Device equipment Indoor Outdoor Symbol Article-No. 585903 585908 585905 585910 Washbasin Frost Protection Dry Cleaning Wet Cleaning Dry Blower 3.2.4 Dry- / Wet Cleaning / Chemical-dosing unit Device equipment Indoor Outdoor...

  • Page 20: Dry- / Wet Cleaning / Chemical-Dosing Unit / Dry Blower

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 3.2.5 Dry- / Wet Cleaning / Chemical-dosing unit / Dry Blower Device equipment Indoor Outdoor Symbol Article-No. 585913 585914 585917 585918 Washbasin Frost Protection Dry Cleaning Wet Cleaning Chemical-dosing unit Dry Blower 20 of 114 300199 •...

  • Page 21: Mat Cleaner Views

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Mat Cleaner views 3.3.1 Total view of MatCleaner The figure shows the MatCleaner with all optional equipment (see section 3.2.5). Mat Cleaner without washbasin Washbasin with water tap Mat output chute Control panel Water collection channel with drain Mat drying shaft Door interlock with lock Mat cleaning shaft 10 CentralPay system (key reader, coin checker...

  • Page 22: Mat Cleaner Door Open On The Right

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 3.3.2 Mat cleaner door open on the right The figure shows the components for the basic version Dry Cleaning (indoor) equipment without washbasin when the right door is open (see section 3.2.1). For the large number of possible product variants of the Indoor and Outdoor product lines and their equipment, see section 3.2.1 to section 3.2.5.
  • Page 23 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor The figure shows a MatCleaner product variant with all optional equipment when the right door is open (see section 3.2.5). For the large number of possible product variants of the Indoor and Outdoor product lines and their equipment, see section 3.2.1 to section 3.2.5. Dosing pump (Chemical- Elektrical heater (frost protection equipment) dosing unit)

  • Page 24: Mattenreinigertür Links Offen

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 3.3.3 Mattenreinigertür links offen The figure shows the components for the basic version Dry Cleaning (indoor) equipment without washbasin when the left door is open (see section 3.2.1). For the large number of possible product variants of the Indoor and Outdoor product lines and their equipment, see section 3.2.1 to section 3.2.5. An example of the product variant with all optional equipment is shown in the Fig.
  • Page 25 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor The figure shows a MatCleaner product variant with all optional equipment when the left door is open (see section 3.2.5). For the large number of possible product variants of the Indoor and Outdoor product lines and their equipment, see section 3.2.1 to section 3.2.5. Washbasin Blower motor Brush unit (Dry-/Wet Cleaning...

  • Page 26: Type Plates

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Type plates 3.4.1 MatCleaner Indoor Dry Cleaning Dry Cleaning with washbasing Dry- and Wet Cleaning Dry- and Wet Cleaning with washbasin Dry- and Wet Cleaning with Dry- and Wet Cleaning with Dry Blower Dry Blower and washbasin 26 of 114...
  • Page 27 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Dry- and Wet Cleaning with Dry- and Wet Cleaning with Chemicals Chemicals and washbasin Dry- and Wet Cleaning with Dry- and Wet Cleaning with Chemicals Chemicals and Dry Blower Dry Blower and washbasin 3.4.2 MatCleaner Outdoor with frost protection Dry- and Wet Cleaning...
  • Page 28 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Dry- and Wet Cleaning with Dry- and Wet Cleaning with Dry Blower Dry Blower and washbasin Dry- and Wet Cleaning with Dry- and Wet Cleaning with Chemicals Chemicals and washbasin Dry- and Wet Cleaning with Dry- and Wet Cleaning with Chemicals Chemicals and Dry Blower Dry Blower and washbasin...

  • Page 29: Technical Data

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Serial number The serial number on the nameplate uniquely identifies the product. It isrequi- red for Ehrle customer service. Ser. No. Technical data Product line Indoor Outdoor Electrical connection Mains voltage Phase Mains frequency Connected load 0,75 0,75 for equipment option Dry-/Wet Cleaning, Chemical-dosing- system and Frost Protection Current (max.)
  • Page 30 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Product line Indoor Outdoor Water connection Max. feed pressure Feed volume l/min 4,15 4,15 Noise emission Noise level at a distance of 4 m Dry Blower off dB (A) Dry Blower in operation dB (A) Environmental conditions Temperature...

  • Page 31: Installation

    Otherwise, the life and limb of persons may be endangered. General Information For detailed advice and information on the installation of the MatCleaner, please contact EHRLE customer service. If required, EHRLE customer service can commission appropriately qualified personnel to carry out a wide range of installation work. Selection of the operating location...
  • Page 32 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor The location must have ● mains voltage connection on site ● water supply and drainage. The building water connection (mains water supply), water drainage and electrical connection (building mains connection) must be designed for trouble-free operation (see also section 3.6, Technical Data) Fig.
  • Page 33 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Top view 1:10 Water connection PE-HD 25x2,3 mm Power supply 0,25 m /h, 4-6bar, 3/4“, DN20 Kabu ex R PE 63 Wastewater KG, PVC, DN110 Front view 1:10 Insulate water supply pipe Socket ush Ok foundation Concrete foundation C25/35 2,00 m x 0,80 m x 0,25 m...
  • Page 34 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor When selecting an operating location, take into account that the following de- vice components and the power supply must be easily accessible for installation, operation, maintenance, repair and adjustment work. ● Connections for device supply ○...

  • Page 35: Installation At The Operation Location

    ● Using the nameplate on the mat cleaner and any device parts supplied, check that they have been delivered correctly as ordered. In the event of incorrect delivery, notify Ehrle or customer service immediately. Any damage to the transport pallet, the MatCleaner or the supplied appliance parts must be noted on the delivery note and reported to the transport company.

  • Page 36: Fastening At The Operating Location

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor The extent of any relevant damage or missing device parts must be recorded in writing and reported immediately to Ehrle or the customer service department. Never put damaged MatCleaners into operation. 4.2.2...

  • Page 37: Electrical Installation

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Shut-off valve for water inlet Adapter for water hose connection Fig. 4 - 4 View of water hose connection and shut-off fitting, right door open The environmental, waste and water protection regulations must be observed by the system operator! 4.2.5 Electrical installation WARNING Ensure proper installation of the electrical connection. The electrical connection may only be carried out by qualified, trained and authorised electrical specialists.

  • Page 38: Initial Commissioning After Installation

    In the event of a faulty device function, consult EHRLE customer service immediately. For initial commissioning, proceed as follows ●...

  • Page 39: Commissioning

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Commissioning Measures prior to commissioning The plant operator must provide qualified and trained maintenance personnel ● daily commissioning and monitoring of self-service operations during opening hours ● daily care measures ● device settings ● maintenance and repair Use the key to unlock and open the respective side door. Device equipment Symbol Preparatory measure...

  • Page 40: Setting The Chemical-Dosing Unit

    Only use cleaning detergents authorised by manufacturer EHRLE when using equipment with chemical dosing. Only use cleaning detergents approved by the manufacturer EHRLE for mat cleaners that are equipped with the optional Chemical-dosing unit. Observe the safety data sheets and information provided by the cleaning detergent manufacturer.

  • Page 41: Commissioning By Operating Personal

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Commissioning by operating personal WARNING During self-service opening hours, the side doors must be closed and the door locks locked. After commissioning by the operating personnel, close the side doors and lock the door locks with the key.

  • Page 42: Web-Based User Interface

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Web-based user interface WARNING Setup and settings via the web-based user interface only when washing programs are not activated. Ensure that the washing programmes cannot be activated unintentionally. Otherwise, the life and limb of persons is at risk. The means that you can use the web-based user interface for device settings, proceed as follows: ●...

  • Page 43: Set Up Web-Based User Interface For Maintenance Personnel

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 5.4.1 Set up web-based user interface for maintenance personnel Before you can open the web-side from Siemens Plc, you must be configure your pc-network card to a fixed IP address, in the same range as Siemens PLC (e.g. 192.168.99.50). Proceed as follows for the configuration. Select adapter symbol SPS-Netz in the control panel Network Connection In the window Network Connection, select the drop-down menu via the PLC network adapter icon and call up the PLC network properties window.
  • Page 44 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Select Internet Protocol Version 4 and call up Properties. Internet Protocol Version 4 Properties Fig. 5 - 3 PLC network properties window Change selection to: Use the following IP-Adress enter IP-Adress and Subnet mask IP-Adress Subnet mask Fig.
  • Page 45 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Open web-based application SIMATIC S7-1200. Open the website: http:\\192.168.99.41 Fig. 5 - 5 Open the SIMATIC S7-1200 window Download and open certificate. download certificate open certificate Fig. 5 - 6 Download and open certificate 45 of 114 300199 •...
  • Page 46 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Installation of the certificate. Start installation Fig. 5 - 7 Installation of the certificate Confirming the certificate import wizard. Next Fig. 5 - 8 Calling up the certificate import wizard 46 of 114 300199 • 1/2024 • H.S.
  • Page 47 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Select certificate store. Fig. 5 - 9 Certificate Import Wizard window, saving the certificate Save certificate. 3. Trustet Root Certification Authority 4. Confirm 5. Next Fig. 5 - 10 Select certificate store window 47 of 114 300199 • 1/2024 • H.S.
  • Page 48 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Complete the Certificaion Import Wizard. Confirm Fig. 5 - 11 Completing the wizard Confirm successful import. Confirm Fig. 5 - 12 Confirm successful Certificate Import Wizard 48 of 114 300199 • 1/2024 • H.S.

  • Page 49: Web-Based User Interface For Device Settings By Maintenance Personnel

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Start Certificate insatallation. Start installation Fig. 5 - 13 Start Certificate installation For information on how maintenance personnel can access the web-based user interface for the device settings, see section 5.4.2. 5.4.2 Web-based user interface for device settings by maintenance personnel Call up the SIMATIC S7-1200 start page and click ENTER.
  • Page 50 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Click on the User Pages menu on the Start Page. User Pages Fig. 5 - 15 Start Page Click on the link on the start page to call up the device settings menus. Link to Start Page for device settings and information...
  • Page 51 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Start page for selecting menus for device settings and device information. Fig. 5 - 17 Start page for menu window Device settings and information The following menus can be selected on the start page: ●...

  • Page 52: 5.4.2.1 Menu Economics

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 5.4.2.1 Menu Economics The total turnover for several mat cleaners appears under the Total menu. Fig. 5 - 18 Total turnover for several mat cleaners 5.4.2.2 Window Software-Version Information window for software version. Fig.

  • Page 53: 5.4.2.3 Settings

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 5.4.2.3 Settings The settings for the opening hours can be made under the OPH menu. In the bottom line Set Time, the time of the timer for the opening time is set. Fig.
  • Page 54 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor DGTH menu for setting programme parameters (time sequences, frost protection temperature, happy hour multiplier, etc.) Fig. 5 - 22 DTGT menu, programme parameter settings 54 of 114 300199 • 1/2024 • H.S.

  • Page 55: Operation Control Panels

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Operation Control panels The figure shows the MatCleaner with all optional equipment (see section 3.2.5). MatCleaner without washbasin Washbasin with water tap Warning sign (keep hands, ties etc. away from Illustrated mat guidance the mat cleaning shaft and mat drying shaft) Mat cleaning and mat drying shaft CentralPay system (key reader, coin checker, Operating panel (push button row)

  • Page 56: Control And Indicator Elements

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Control and indicator elements The figure shows a MatCleaner with all possible optional equipment (see section 3.2.5). The user-friendly symbols on the control panel provide simple and self-expla- natory guidance through the available programmes to achieve the quickest and best possible result for mat cleaning. The handling of the mat guide for the cleaning process is illustrated on the mat cleaning shaft and mat drying shaft.

  • Page 57: User Instructions For Mat Cleaning

    Do not allow any objects such as scarves, carpets, ties etc. to enter the shafts. If body parts or objects get into the shafts during operation, persons can be injured. Customer-animated wash and care instructions As an option, the EHRLE company offers the MatCleaner with animated but- ton lighting. In stand-by mode, the button lighting is activated as a running light.

  • Page 58: Operating Procedure Mat Cleaning

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 6.3.3 Operating procedure mat cleaning Proceed as follows to clean the mat with a standard device: ● Make payment via the desired payment system at the CentralPay operating terminal (see section 6.3.1 and Fig. 6 - 3, flow chart). The value for the amount paid appears on the display unit (8, Fig. 6 - 1). ●...

  • Page 59: Customer Animated Button Lighting (Option)

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 6.3.3.1 Customer animated button lighting (option) In the case of a MatCleaner with customer animated button lighting, the mat cleaning process is additionally supported as follows: ● After switching on the device via the main switch (as per Section 5.3), the button lighting is activated as a running light in standby mode.

  • Page 60: 6.3.5.3 Wet Cleaning

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Strong, coarse dirt is first removed by dry brushing so that the dirt can be loo- sened from the carpet fibres. This is recommended for both rubber mats and textile mats. By removing the coarse dirt, lumps can be avoided in the subse- quent wet programs due to large dirt deposits. By removing the coarse dirt, the formation of lumps due to large dirt deposits can be avoided in the subsequent wet programmes Dry cleaning with the brush serves as a preliminary stage to the subsequent cleaning programs.

  • Page 61: Hygiene Concept After Programme Completion

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor The drying air is compressed with an air overpressure of 280 mbar via a powerful side channel compressor. Due to the compression, the air is heated to approx. 45°C. Precision AirBlades along the entire width of the mat drying shaft accelerate the warm air to a high speed and direct it onto the mat.
  • Page 62 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Fig. 6 - 3 Flow chart (page 1 of 3), CentralPay system 62 of 114 300199 • 1/2024 • H.S.
  • Page 63 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Fig. 6 - 4 Flow chart (page 2 of 3), programm selection 63 of 114 300199 • 1/2024 • H.S.
  • Page 64 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Fig. 6 - 5 Flow chart (page 3 of 3), final device cleaning and frost protection 64 of 114 300199 • 1/2024 • H.S.

  • Page 65: Decommissioning

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Decommissioning Temporary decommissioning by maintenance personnel To temporarily decommission for maintenance or for several days, proceed as follows:  Open left door.  Switch off main switch (2, Fig. 3 - 4 or 3, Fig. 3 - 5) of the device.  If necessary, close the shut-off valve (1, Fig. 4 - 4) for water inlet.  If necessary, close the main switch or circuit breaker of the power supply from the infrastructure (e.g.

  • Page 66: Maintenance

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Maintenance WARNING Carry out maintenance measures professionally. Maintenance of the device may only be carried out by qualified, trained and and authorised personnel Before carrying out any maintenance work, take the device out of operation. If necessary, close the main switch or circuit breaker of the power supply from the infrastructure (e.g.
  • Page 67 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Period Component Measure Authorised Personnal Daily Matcleaner Visually inspect for damage. Maintenance personnel (Continued) Replace damaged parts Maintenance personnel resp. Customer Service Cable of the device. Visually inspect for damage. Maintenance personnel Replace damaged cables by quali- resp.

  • Page 68: Check Belt Tension

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Period Component Measure Authorised Personnal 6 Month Fixing screws of the Visual check for corrosion or Maintenance personnel device. damage; Check for tight fit, retighten fixing screws if necessary; Repair damaged screw connection. As required Brush contact pressure Set correctly if necessary.

  • Page 69: Upper Access To The Device Interior

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Upper access to the device interior The following components are only accessible with the roof and the brush tray cover removed: ● brush tray interior ● brush ● nozzle pipe Wet Cleaning and Chemical-dosing unit ●...
  • Page 70 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor ● Remove the two fixing screws at the top left and right of the door frame. Allen key 4 mm Fixing screws roof, left door open Fixing screws roof, right door open Fig. 8 - 3 Position of fixing screws (left and right door open) ● Access to the fastening screws (position see 1, Fig. 8 - 4) of the roof in the interior is possible via the two open side doors.

  • Page 71: Removing Brush Tray Cover

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 8.4.2 Removing brush tray cover To access the brush tray, the roof must be removed and then proceed as follows: ● Loosen and remove the fixing screws of the brush tray (1, Fig. 8 - 5) and remove the brush tray. 1 (13 x) Position of fixing screws, brush tray cover Fig. 8 - 5 Brush tray cover, position of fixing screws Spray angle nozzle pipes Figures 8 - 6 show the position of the nozzle pipes in the device.

  • Page 72: Check Spray Angle Wet Cleaning And Chemical-Dosing Unit

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Nozzle pipe Wet Cleaning and Chemical-dosing unit Nozzle pipe device rinsing Brush Fig. 8 - 6 View to nozzle pipes and brush, brush tray cover removed 8.5.1 Check spray angle Wet Cleaning and Chemical-dosing unit In programme mode Wet Cleaning or Chemical-dosing unit, check the spray angle or wetting of the brush through the mat cleaning shaft.

  • Page 73: Check Spray Angle Device Rinsing

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Fig. 8 - 7 Spray angle for nozzle pipe Wet Cleaning and Chemical-dosing unit 8.5.2 Check spray angle device rinsing After the mat has been cleaned in programme mode Wet Cleaning or Chemi- cal-dosing unit, the interior is rinsed with fresh water for 3 minutes.

  • Page 74: Spray Angle Adjustment Nozzle Pipes

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Fig. 8 - 8 Spray angle nozzle pipe device rinsing 8.5.3 Spray angle adjustment nozzle pipes WARNING Danger due to rotating drive motor with toothed belt. After opening the left door during device operation, keep away from the rotating drive motor with toothed belt-driven brush unit (1, Fig.
  • Page 75 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor ● Tighten the fastening nut of the relevant nozzle pipe again. Nozzle pipe device rinsing Nozzle pipe Wet Cleaning and Chemical-dosing unit Fig. 8 - 9 Position of nozzle pipe fixing nuts (left door open) 75 of 114 300199 • 1/2024 • H.S.

  • Page 76: Troubleshooting

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Troubleshooting WARNING Carry out troubleshooting and rectification properly. Troubleshooting of the device may only be carried out by qualified, trained and authorised personnel. Before troubleshooting, take the MatCleaner out of operation using the main switch in the device. Troubleshooting table For troubleshooting purposes, possible error causes are listed in the following table.
  • Page 77 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Error Possible cause Remedying Authorised personnel Poor cleaning Brush contact pressure Set correctly if necessary Customer service results in Dry Cleaning mode Check brush for wear or Replace the worn brush. To Customer service damage.

  • Page 78: Replacement Of Components And Parts

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Replacement of components and parts Replace the defective components and parts. Only use spare parts recommended and approved by the manufacturer. 78 of 114 300199 • 1/2024 • H.S.

  • Page 79: Spare Parts Logistic

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Spare parts logistic 10.1 MatCleaner assembly overview Fig. 10 - 1 MatCleaner, assembly overview 79 of 114 300199 • 1/2024 • H.S.

  • Page 80: Roof Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.2 Roof assembly Fig. 10 - 2 Roof assembly, exploded view 80 of 114 300199 • 1/2024 • H.S.
  • Page 81 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 602723 MR-000-011-002 Inlet shaft assembly Matcleaner 51612 Push button cover 265999 Screw hook curved M5x50 stainless steel 516104 STB-099-112-001 push-button white incl. LED double 12VDC 516115 STB-099-112-001...

  • Page 82: Base Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.3 Base assembly Fig. 10 - 3 Base assembly, exploded view 82 of 114 300199 • 1/2024 • H.S.
  • Page 83 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 386307 -xxx Hexagon flange nut serrated "like DIN 6923 DIN-EN 1661 M6 stainless steel " 384552 -xxx "Hexagon socket button head "DIN-EN-ISO 7380-2 screw" M6x10 Edelstahl" 384506 -xxx "Hexagon socket button head...

  • Page 84: Assembly Right Side

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.4 Assembly right side Fig. 10 - 4 Assembly right side, exploded view 84 of 114 300199 • 1/2024 • H.S.
  • Page 85 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 521780 Chemical Pump 384552 -xxx "Hexagon socket button head "DIN-EN-ISO 7380-2 screw" M6x10 Edelstahl" 386307 -xxx Hexagon flange nut serrated "like DIN 6923 DIN-EN 1661 M6 stainless steel " 38581 -xxx "Hexagon socket head cap...

  • Page 86: Distributor Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.5 Distributor assembly Fig. 10 - 5 Distributor assembly, exploded view 86 of 114 300199 • 1/2024 • H.S.
  • Page 87 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 506300 Special distributer DN25 505707 STB-099-388-001 "Fitting-Double nipple brass 1/2"x38 M.M. hex SW24" 5111 STB-099-389-001 "Fitting-Reducer brass hex 1"x1/2" M.F. SW37" 536904 STB-099-507-001 "Magnetic-valve DN12 1/2""...

  • Page 88: Brush Tub Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.6 Brush tub assembly Fig. 10 - 6 Brush tub assembly, exploded view 88 of 114 300199 • 1/2024 • H.S.
  • Page 89 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 MR-004-012-001 Sealing washer Ø 30x6.3x1.5 Matcleaner MR-004-011-001 Washer Ø 30x6.3x2 stainless Matcleaner steel 377200 Spring 1.4310 1,60x23,40x72,00x5,00mm 517201 -xxx Hexagon socket head cap "DIN 912 DIN-EN-ISO 4762 screw M6x35...

  • Page 90: Output Shaft Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.7 Output shaft assembly Fig. 10 - 7 Output shaft assembly, exploded view 90 of 114 300199 • 1/2024 • H.S.
  • Page 91 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 386306 -xxx Hexagon flange nut serrated like DIN 6923 DIN-EN 1661 M5 stainless steel 386305 -xxx Hexagon flange nut serrated like DIN 6923 DIN-EN 1661 M4 stainless steel 386307 -xxx Hexagon flange nut serrated...

  • Page 92: Drive Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.8 Drive assembly Fig. 10 - 8 Drive assembly, exploded view 92 of 114 300199 • 1/2024 • H.S.
  • Page 93 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 MR-004-010-001 Rubber seal for flange bea- Matcleaner rings 377209 Feather Key DIN6885-A "5x5x18mm Steel zinc plated" 538706 -xxx Setscrew DIN 4027 M4x25 A2 520401 -xxx 386224 -xxx "Hexagon head screw serrated "like DIN 6921 M10x25...

  • Page 94: Drying Shaft Assembly

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.9 Drying shaft assembly Fig. 10 - 9 Drying shaft assembly, exploded view 94 of 114 300199 • 1/2024 • H.S.
  • Page 95 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 38927 "Suction Hose connection socket PVC Ø51mm" 38926 "Suction Hose connection elbow PVC Ø50mm curved 40°" 386307 -xxx Hexagon flange nut serrated "like DIN 6923 DIN-EN 1661 M6 stainless steel "...

  • Page 96: Electric Components

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.10 Electric components Fig. 10 - 10 Electric components, exploded view 96 of 114 300199 • 1/2024 • H.S.
  • Page 97 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 601188 Key-Reader Next Worldkey RFID/MIFARE/MDB 400100 STB-099-161-001 "Electronic coin-acceptor EMP800.13 V6 CC-TALK" 531626 "Note reader NV9 cc-talk 104- "12V DC with PA190 front USB "...

  • Page 98: Assembly Left Side

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 10.11 Assembly left side Fig. 10 - 11 Assembly left side, exploded view 98 of 114 300199 • 1/2024 • H.S.
  • Page 99 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Pos- Article No. Drawing number Designation 1 Designation 2 386306 -xxx Hexagon flange nut serrated "like DIN 6923 DIN-EN 1661 M5 stainless steel " 386307 -xxx Hexagon flange nut serrated "like DIN 6923 DIN-EN 1661 M6 stainless steel "...

  • Page 100: Circuit Diagrams

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Circuit diagrams 11.1 Title page Fig. 11 - 1 Title page, Circuit diagram (page 1 of 12) 100 of 114 300199 • 1/2024 • H.S.

  • Page 101: List Of Contents

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.2 List of contents Fig. 11 - 2 Circuit diagrams, list of contents (page 2 of 12) 101 of 114 300199 • 1/2024 • H.S.

  • Page 102: Heavy Current 3 X 400 Vac

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.3 Heavy Current 3 x 400 VAC Fig. 11 - 3 Heavy current 3 x 400 VAC, circuit diagram (page 3 of 12) 102 of 114 300199 • 1/2024 • H.S.

  • Page 103: Sps1 Inputs / Outputs Overview

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.4 SPS1 Inputs / Outputs Overview Fig. 11 - 4 SPS1 Inputs / Outputs, circuit diagram (page 4 of 12) 103 of 114 300199 • 1/2024 • H.S.

  • Page 104: Sps2 Outputs Overview

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.5 SPS2 Outputs Overview Fig. 11 - 5 SPS2 Outputs overview, circuit diagram (page 5 of 12) 104 of 114 300199 • 1/2024 • H.S.

  • Page 105: Sps Power Supply

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.6 SPS Power Supply Fig. 11 - 6 SPS Power supply, circuit diagram (page 6 of 12) 105 of 114 300199 • 1/2024 • H.S.

  • Page 106: Sps Analog Inputs

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.7 SPS Analog Inputs Fig. 11 - 7 SPS Analog Inputs, circuit diagram (page 7 of 12) 106 of 114 300199 • 1/2024 • H.S.

  • Page 107: Sps Digital Inputs

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.8 SPS Digital Inputs Fig. 11 - 8 SPS Digital Inputs, circuit diagram (page 8 of 12) 107 of 114 300199 • 1/2024 • H.S.

  • Page 108: Sps Digital Outputs

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.9 SPS Digital Outputs (page 1) Fig. 11 - 9 SPS Digital Outputs, circuit diagram (page 9 of 12) 108 of 114 300199 • 1/2024 • H.S.

  • Page 109: Sps Digital Outputs

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.10 SPS Digital Outputs (page 2) Fig. 11 - 10 SPS Digital Outputs, circuit diagram (page 10 of 12) 109 of 114 300199 • 1/2024 • H.S.

  • Page 110: Cwe 6 Power Supply

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.11 CWE 6 Power Supply Fig. 11 - 11 CWE 6 Power Supply, circuit diagram (page 11 of 12) 110 of 114 300199 • 1/2024 • H.S.

  • Page 111: Cwe 6 Overview

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor 11.12 CWE 6 Overview Fig. 11 - 12 CWE 6 Overview, circuit diagram (page 12 of 12) 111 of 114 300199 • 1/2024 • H.S.

  • Page 112: Notes

    Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Notes 112 of 114 300199 • 1/2024 • H.S.
  • Page 113 Installation and Operating Instructions Mat Cleaner Indoor / Outdoor Proof of customer service Device type Manufacturer no.: Commissioning on: Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature Inspection carried out on: Findings: Signature 113 of 114...
  • Page 114 EHRLE GmbH • 89165 Dietenheim / Germany EHRLE service near to you? Adresses, phone numbers etc. you will find under www.ehrle.com Subject to change without notice. Reprint prohibited...

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