LTI CDD3000 Operation Manual

LTI CDD3000 Operation Manual

Inverter drive system
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  • Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Visit our website - Click HERE...
  • Page 2 CDD3000 Operation Manual Inverter Drive System 2.2 A - 170 A...
  • Page 3 CDD32.004 CDD32.008 CDD34.008 CDD34.003 CDD34.014 CDD34.010 CDD34.005 CDD34.024 CDD34.017 CDD34.006 CDD34.032 45...72A 90...110A 143...170A CDD34.045 CDD34.060 CDD34.090 CDD34.143 CDD34.072 CDD34.110 CDD34.170 CDD3000 Operation Manual • 12/2011 ID No.: 0931.20B.3-02 We reserve the right to make technical changes.
  • Page 4 Action Comment This Operation Manual will enable you to install and commission the Guide to quick-starting CDD3000 drive system very quickly and easily. Simply follow the step-by-step tables in sections 2/3/4. And away you go! Experience “Plug 'n Play” with the CDD3000.
  • Page 5 If you want more information on the drive solutions presented here and on the full scope of software features of the drive system, please refer to Documentation the CDD3000 Application Manual. You can order the following documents from us, or download them free of charge from our website at www.lt-i.com:...
  • Page 6: Table Of Contents

    3.4.5 Cooling the motors / Motors with external ventilation ..........3-16 Mains connection ..........3-17 DC network ............3-19 Braking resistor (RB) ..........3-20 Control connections ..........3-22 3.8.1 Specification of control connections ....3-23 3.8.2 Standard terminal assignment ......3-25 3.8.3 Isolation .............3-26 CDD3000 Operation Manual...
  • Page 7 Fault response ............5-2 Error messages ............5-2 Helpline ..............5-3 Service/support ........... 5-3 Resetting errors ............5-4 User errors in K operation ......5-5 User errors in S operation .......5-5 MART Errors in power switching ........5-5 Reset ...............5-6 CDD3000 Operation Manual...
  • Page 8 ......... A-10 Line filter .............. A-12 Project planning notes for production of encoder cables ......A-14 A.6.1 Resolvers ............A-14 A.6.2 Optical encoders ..........A-15 UL approbation ............. A-16 Layout ..............A-18 Index CDD3000 Operation Manual...
  • Page 9 CDD3000 Operation Manual...
  • Page 10: Safety

    − Areas in which motors are assembled, repaired and operated. Motors with permanent magnets are sources of special dangers. Danger: If there is a necessity to access such areas a decision from a physician is required. CDD3000 Operation Manual...
  • Page 11 Danger, high voltage! Improper Danger to life or severe physical injury. behaviour may cause fatal accident. Danger from rotating parts! The Danger to life or severe physical injury. drive may automatically start. CDD3000 Operation Manual...
  • Page 12: Intended Use

    Repairs must only be carried out by authorized repair workshops. Unauthorised opening and incorrect intervention could lead to physical injury or material damage. The warranty granted by LTi will become void. Note: The use of drive controllers in mobile equipment is assumed an exceptional environmental condition and is only permitted after a special agreement.
  • Page 13 1 Safety electrical equipment to DIN EN 1050, and is determined with selection of the circuit category in accordance with DIN EN 954-1 “Safety of machines - Safety-related parts of controls”. CDD3000 Operation Manual...
  • Page 14: Mechanical Installation

    Continued Name plate Mounting and cooling variant Wall CDD3...,Wx.x Page 2-3 mounting CDD3...,Cx.x Cold plate Page 2-5 Wx.x Cx.x Push-through CDD3...,Dx.x Page 2-8 heat sink Dx.x Mounting and cooling variants CDD3000 Operation Manual...
  • Page 15 Note: If the installation prevents the clearance A from being maintained, the mounting set CDD (order no. 0927.0017) is available. See CDD3000 Order Catalogue (order no. 0931.04B.0). The clearance to devices of different power classes must be at least 20 mm. The minimum mounting clearance of the other devices must also be taken into account.
  • Page 16: Wall Mounting

    • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000 Operation Manual...
  • Page 17 3) Mounting clearances see Figure 2.1. 4) It is important that the air can flow from top to bottom unhindered through the device (size 6 only), if necessary install air shields. Table 2.1 Dimensional drawings: Wall mounting (dimensions in mm) CDD3000 Operation Manual...
  • Page 18: Cold Plate

    Mount the other components, such as the Mains filter max. 20 cm below mains filter, line choke etc., on the the servocontroller backing plate. Continue with electrical installation in section 3. CM-xxxx With ventilator grille UM-xxxx Figure 2.2 Mounting clearances (see Table 2.2) CDD3000 Operation Manual...
  • Page 19 E1 (with module) > 300 D∅ D∅ 1) Mounting clearances see Figure 2.2. 2) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.2 Dimensional drawings: Cold plate (dimensions in mm) CDD3000 Operation Manual...
  • Page 20 • The backing plate must be grounded over a large area. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000 Operation Manual...
  • Page 21: Push-Through Heat Sink (Dx.x)

    • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000 Operation Manual...
  • Page 22 2 Mechanical installation CM-xxxx UM-xxxx Figure 2.3 Mounting clearances (see Table 2.5) Dimensions of breakthrough B (width) H (height) Table 2.4 Breakthrough for push-through heat sink (dimensions in mm) CDD3000 Operation Manual...
  • Page 23 > 300 D∅ D∅ 1) Mounting clearances, see Figure 2.3 2) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.5 Dimensional drawings: push-through heat sink (dimensions in mm) 2-10 CDD3000 Operation Manual...
  • Page 24: Installation

    Isolation .............3-26 Encoder simulation - Master encoder input ..3-27 3.9.1 Encoder simulation ..........3-28 3.9.2 Master encoder ..........3-30 Attention: Installation must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDD3000 Operation Manual...
  • Page 25: Overview

    Appendix A.8. CDD32.xxx CDD34.xxx 3 La Ty p N e tz A u sg 0 0 0 .0 0 0 .0 0 0 0 0 0 0 k l i c (12) (11) (10) CDD3000 Operation Manual...
  • Page 26 Connection and specification, see section 3.4.4 (12) opt. Encoder connection X7 Connection and specification, see section 3.4.4 1) For supplementary components see CDD3000 Order Catalogue. 2) In servocontrollers up to 11.8 kVA (BG1 to BG4) the mains filter is built-in.
  • Page 27: Compliant Installation

    With this line filter the drive controllers comply with the EMC product standard IEC61800-3 for "Environment 1" (living area) and "Environment 2" (industrial area). − Public low voltage network (environment 1) living area: up to 100 m motor cable length. CDD3000 Operation Manual...
  • Page 28 When using external line filters the status "general availability" can be reached too with shorter motor cable length. If this is of importance to you, please do not hesitate to contact our sales engineers or your projecting engineer. CDD3000 Operation Manual...
  • Page 29 Connect residual strands at both ends with the control cabinet ground (earth). Supplementary Supplementary information can be found in the corresponding information connection description Table 3.1 Projecting and installation regulations CDD3000 Operation Manual...
  • Page 30: Grounding Lead Connection

    • The backing plate must be well grounded. • The motor cable, mains lead and control cable must be laid separately from each other. • Avoid loops, and lay cable over short distances. • The operational leakage current is > 3.5 mA. CDD3000 Operation Manual...
  • Page 31: Motor Connection

    The servocontroller cannot be damaged in the process. A error message may occur however, see section 5 "Diagnosis/Fault rectification" If you have any further queries refer to the "Helpline" (see page 5-3). CDD3000 Operation Manual...
  • Page 32: Motor Phase Connection

    3.4.1 Motor phase connection Note: The CDD3000 servocontrollers are protected against shorting and ground faults at the terminals when in operation. In the event of a short-circuit or ground fault in the motor cable, the power stage is disabled and an error message is delivered.
  • Page 33 Figure 3.4 Wiring of motor-end plug connection Protection class IP65 can only be attained on the motor using mating connectors which are wired as authorized and properly tightened. Suitable mating connector: e.g. Interconnectron, type LPNA 08 NN 3-10 CDD3000 Operation Manual...
  • Page 34: Motor Temperature Monitoring

    Motor temperature monitoring specification Note: In the servomotors of LSH/LST line there are only simple- PTCs hard-faced. Thereby the short-circuit control could respond unintentional und must be shutdown (menu > motor and encoder setting > motor protection). 3-11 CDD3000 Operation Manual...
  • Page 35 (parameter 329_PTCSC to "off" or choose D > Motor and encoder RIVE ANAGER settings > Motor protection). This applies as from software version V2.0 and hardware version 2.0 (see name plates). 3-12 CDD3000 Operation Manual...
  • Page 36: Holding Brake (If Installed)

    Holding brake with terminal As shown in Figure 3.3, the holding brake is shielded with a two-sided connection to via a separate cable (connection cross-section 0.75 mm²). Connection via wires routed separately in the power cable is permissible. 3-13 CDD3000 Operation Manual...
  • Page 37: Encoder Connection

    For project planning assistance for production of encoder cables refer to Appendix A.6. Note: In the event of simultaneous connection of a resolver to X6 and an encoder to X7, the device should be supplied with a voltage of 24V/ 1 A (X2). 3-14 CDD3000 Operation Manual...
  • Page 38 Daten + RS485 Encoder/ DATEA - Daten - RS485 REFSIN = 7-12 V/ 100 mA SIN + Sense + Sense + Sense + Sense - Sense - Sense - CLK + CLK - Tabelle 3.5 Pin assignment X7 3-15 CDD3000 Operation Manual...
  • Page 39: Cooling The Motors / Motors With External Ventilation

    If the motor has an external ventilator unit, connect it as instructed (wire cross-section 0.75 mm ) and check that the direction of rotation is correct (note arrow on ventilator housing indicating direction of rotation)! A sufficient quantity of cooling air is required to ensure perfect cooling. 3-16 CDD3000 Operation Manual...
  • Page 40: Mains Connection

    For all servocontrollers of 43.8 kVA or above (CDD34.045 ... CDD34.170) Where there is a requirement to comply with the limit values for variable-speed electric drives (see standard EN 61800-3/ IEC 1800-3) Where there is a dc link between multiple drive controllers. 3-17 CDD3000 Operation Manual...
  • Page 41 • IT network: Not permitted! − In the event of a ground fault the voltage stress is around twice as high, and creepages and clearances to EN50178 are no longer maintained. • Measures to maintain UL approbation see section A.7 3-18 CDD3000 Operation Manual...
  • Page 42 1.0 ... 11.8 kVA Internal BG5 ... 8 16.6 ... 124 kVA External 1) For supplementary components see CDD3000 Order Catalogue Note: Compliance with the limit curves to attenuate the line-borne interference voltage and the interference emitted from the servocontroller depends on ·...
  • Page 43: Dc Network

    The max. permissible peak braking power is specified in appendix A1. For further information please consult your project engineer. 3-20 CDD3000 Operation Manual...
  • Page 44 Overload (failure of the braking device) can also lead to serious or fatal physical injury to human beings, for example in lifting applications! 3-21 CDD3000 Operation Manual...
  • Page 45: Control Connections

    Continue with commissioning in Check all connections again! section 4. Note the following points: • Always wire the control terminals with shielded cables. • Lay the control cables separately from the mains lead and motor cable. 3-22 CDD3000 Operation Manual...
  • Page 46: Specification Of Control Connections

    • Hardware enable of power stage = High level ➼ • Specification as ISD00 14 OSD00 • Short-circuit-proof Digital • PLC-compatible, sampling time 1 ms ➼ • I = 50 mA, high-side driver Outputs • Protection against inductive load 3-23 CDD3000 Operation Manual...
  • Page 47 • Separate voltage supply required: = + 24 V ± 10% = 2.1 A • Also usable as configurable digital output 1) Functional isolation between digital (DGND) and analog (AGND) ground. For more information see section 3.8.3 "Isolation". 3-24 CDD3000 Operation Manual...
  • Page 48: Standard Terminal Assignment

    Differential analog reference - ISA0+ ISA00+ Differential analog reference + ISA0+ +10 V CNC or Figure 3.10 Standard terminal assignment Note the following points: • For terminal assignments for further preset solutions refer to CDD3000 Application Manual. 3-25 CDD3000 Operation Manual...
  • Page 49: Isolation

    The cable or wire core shield on shielded pairs should cover as large an area as possible in respect of EMC considerations, thereby providing safe discharge of high-frequency interference voltages (skin effect). For special cases refer to the CDD3000 Application Manual. 3-26 CDD3000 Operation Manual...
  • Page 50: Encoder Simulation - Master Encoder Input

    Mount shield at both ends to 0.14 mm² should not be chosen. The reduce interference emission differential signals (A, B and R) must be connected to twisted pair wires. Wire the circuit according to the application 3-27 CDD3000 Operation Manual...
  • Page 51: Encoder Simulation

    R+ 7 R- 3 RS485 RS485 +5V 6 GND 1 +5V +10% 100 mA max. * CDD3000 does not include wave terminating resistor. It must be wired externally. Figure 3.13 Encoder simulation connection and signal description 3-28 CDD3000 Operation Manual...
  • Page 52 2.0 V • Differential Table 3.7 Encoder simulation electrical specification The controller connected to the encoder simulation must be able to process its output frequencies. Example: 1 – ⋅ 3000min 2048Impulse ------------------------------------------------------------- 102 4kHz 1 – 60min 3-29 CDD3000 Operation Manual...
  • Page 53: Master Encoder

    The master encoder input X5 permits incremental reference input for loop control. The reference generator is either the encoder simulation of another CDD3000 servocontroller, a standard commercially available incremental encoder or a stepper motor controller. The signal shape corresponds either to •...
  • Page 54 RS485 R+ 7 R- 3 RS485 +5V +10% 100 mA max. * For the CDD3000 the wave terminating resistor must be connected externally Figure 3.14 Master encoder input connection and signal description Electrical specification Interface: RS422 Recommended wire cross-section >0.14 mm²...
  • Page 55 Attention: Operation of a synchronous servomotor with a TTL encoder additionally requires setting of the commutation detection parameters. (For more information on this refer to the CDD3000 Application Manual). This setting is not required for asynchronous motors. 3-32 CDD3000 Operation Manual...
  • Page 56: Commissioning

    Saving settings ..........4-14 Test run ..............4-16 Operation with D .......4-20 RIVE ANAGER Operation with K KP200 .......4-22 Attention: Commissioning must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDD3000 Operation Manual...
  • Page 57: Choice Of Commissioning

    A test run is essential, see section 4.4. 4.2.1 Serial Precondition: commissioning • All servocontrollers are fully connected. with • The first drive is already fully commissioned. RIVE ANAGER • A PC with installed D user software (V3.0 or higher) is RIVE ANAGER connected. CDD3000 Operation Manual...
  • Page 58 Connect your PC to the Use a standard serial cable (9-pin device to a file servocontroller of the first drive and D-SUB, pin-and-socket) e.g. LTi switch on the power to the accessory CCD-SUB90x . servocontroller. Automatically connects to the linked DriveManager.
  • Page 59: Serial Commissioning With Key Pad

    CARD is saved the start/enter key. start enter stop return = Save operation CARD READY appears. completed without error By this action you have written your data set to a S MART CDD3000 Operation Manual...
  • Page 60 CARD is loaded the start/enter key. start enter stop return = Load operation CARD READY appears. completed without error Repeat the load operation on each additional drive. Note: The data set is automatically saved in the servocontroller. CDD3000 Operation Manual...
  • Page 61: Initial Commissioning

    • Installed D version V3.1 or higher RIVE ANAGER • Motor database for LTi servomotors is installed on the PC • Device is connected to PC via RS232 interface (X4) Attention: Never wire or disconnect electrical connections while they are live! Before working on the device disconnect the power.
  • Page 62 4 Commissioning Open the main window „Adjust CDD3000“: RIVE ANAGER CDD3000 setup or: Active device > Change settings Figure 4.1 Main window for the various settings in the D RIVE ANAGER Continue with: CDD3000 Operation Manual...
  • Page 63 The preset solution is selected according to the type of drive task. A preset solution is a presetting of the drive controller which can subsequently be adapted to the application. The CDD3000 servocontroller provides a wide range of preset solutions, each described briefly in the D . The application preset by a...
  • Page 64 Select the preset solution matching your application. The various screens list the application and functional features offered by the individual solutions. Figure 4.3 Selection of preset solution Note: For detailed information on preset solutions and on terminal assignment refer to the CDD3000 Application Manual. CDD3000 Operation Manual...
  • Page 65: Setting The Motor And Encoder

    Figure 4.4 Motor and encoder setup Setting the motor data A database is available containing the settings for all LTi servomotor. Using the correct motor data set ensures • that the electrical parameters of the motor are correctly set, •...
  • Page 66 CD-ROM), it can be loaded directly by clicking on the “Change directory” button. If you are using a motor which is not in the database, LTi Drives GmbH offers custom data sets as a special service. Please consult your project engineer on this.
  • Page 67: Making Basic Settings

    To check the encoder the motor shaft is rotated by hand. The viewing angle when checking is from the front onto the shaft end (flange). The “CDD3000 reference and actual values” status display, under “nist, Actual speed”, must indicate a positive speed in clockwise rotation and a negative speed in counter-clockwise rotation.
  • Page 68: Setting Function Parameters

    D . When you select “Limit values”: RIVE ANAGER Figure 4.5 Parameter setting in the D RIVE ANAGER this window opens up: The maximum torque can be set on the “Limit values” tab. 4-13 CDD3000 Operation Manual...
  • Page 69: Saving Settings

    Only with positioning, fully programmable, PCx_4 Only with positioning, fully programmable, PCx_4 Depending on the preset solution, the CDD3000 has a range of data sets which together form the device configuration. Necessary with preset With K With D...
  • Page 70 All files are saved under the chosen file names (e.g. mydata) with the appropriate extension (*.00D). The device data can be assigned a description prior to saving. Continue with:"Test run", see section 4.4. 4-15 CDD3000 Operation Manual...
  • Page 71: Test Run

    In particular, pay attention to positioning range limits. Please note that you yourself are responsible for safe operation. LTi Drives GmbH cannot be held responsible for any damage incurred. Attention: Danger to life from uncontrolled rotation! Before motors with a feather key at the shaft end are...
  • Page 72 's digital scope function. RIVE ANAGER Select the following four recording variables: Active device > Monitoring > - 0: Speed: Reference Quickly changing digital scope - 1: Speed: Actual values - 2: Torque: Reference - 3: Torque: Actual 4-17 CDD3000 Operation Manual...
  • Page 73 If the torque reference reaches its maximum, reduce the speed step. The time response (rise time, correction time) of the speed control loop is independent of the speed step. 4-18 CDD3000 Operation Manual...
  • Page 74 If the step response of your drive more or less matches the diagram, you can be sure that the motor phases are correctly wired, the encoder is correctly connected, and the CDD3000 parameters are set to the correct motor. If the step response deviates severely from the diagram, it is to be assumed that •...
  • Page 75: Operation With Drive Manager

    Manual. settings Print parameter data Active device > Print settings Active device > Open-loop control > Control drive Basic operation modes, no position references Active device > Monitoring > Quickly Digital scope changing digital scope values 4-20 CDD3000 Operation Manual...
  • Page 76 Active device > Save device settings to device to file Load settings from Active device > Load device settings file into device from Bus initialization (change settings) Disconnect from Cut all device connections device Compare device Active device> Compare settings settings 4-21 CDD3000 Operation Manual...
  • Page 77: Operation With Key Pad Kp200

    EAD FROM WRITE TO Actuals • Select MART • Select Parameters Drive • Read • Display • Select • Control • Write • Change • Write Capacity indicator Initial protection commissioning Figure 4.2 Functions of the menus 4-22 CDD3000 Operation Manual...
  • Page 78 The fifth character at 0...9 PARA the extreme left indicates the preceding sign: (–) = minus. The last character can be entered as an exponent. Save new value with start/enter or cancel (without saving) with stop/return. 4-23 CDD3000 Operation Manual...
  • Page 79 READ > ALL Read all parameters from S MART Parameters from subject area, READ > DRIVE e.g. read-in motor settings WRITE Store all parameters on the S MART LOCK Write-protect the S MART UNLOCK Cancel the write protection 4-24 CDD3000 Operation Manual...
  • Page 80: Diagnosis/Fault Rectification

    Servocontroller ready (ENPO set) ❍ ✳ ● Control enabled ✳ ❍ ● Error F(flash code) ● ● ● Warning (in “ready” condition) Warning (in “control enabled” ● ✳ ● condition) ❍ ● ✳ LED off, LED on, LED flashing CDD3000 Operation Manual...
  • Page 81: Fault Response

    (regenerative operation): Slow down braking ramps. If not possible, use a braking resistor. Motor overloaded (after I x t monitoring): Slow down process E-OLM Motor protection shut-off cycle rate if possible. Check motor dimensioning. Table 5.1 Error messages CDD3000 Operation Manual...
  • Page 82: Helpline

    Mon.-Fri.: 8 a.m. - 5 p.m. Tel. +49 6441/966-180 mail: helpline@lt-i.com Fax: +49 6441/966-137 Service repairs If you need further assistance, our specialists at the LTi Service Center will be happy to help. You can reach us: Mon.-Fri.: 8 a.m. - 5 p.m. Tel. +49 6441/966-888 mail: service@lt-i.com...
  • Page 83: Resetting Errors

    Resetting errors with response number 5 (RESET): Errors with response number 5 (RESET) are serious device errors. They can only be reset by switching all supply voltages (mains, possibly 24V) off and back on again. CDD3000 Operation Manual...
  • Page 84: User Errors In Key Pad Operation

    If switching is too frequent, Power on. Servocontroller After a rest phase of a few the device protects itself by shows no response (LEDs minutes the device is ready means of high-resistance off). to start once again. isolation from the system. CDD3000 Operation Manual...
  • Page 85: Reset

    Attention: Resetting the factory defaults will delete the motor data settings and the preset solution “SCT_2-Speed control, ±10 V reference, controlled via terminal” will be loaded. Pay attention to the terminal assignment and the functionality of the servocontroller in this preset solution. CDD3000 Operation Manual...
  • Page 86 Change in system load through use of a line choke ......... A-10 Line filter .............. A-12 Project planning notes for production of encoder cables ......A-14 A.6.1 Resolvers ............A-14 A.6.2 Optical encoders ..........A-15 UL approbation ............. A-16 Layout ..............A-18 CDD3000 Operation Manual...
  • Page 87: Technical Data

    Data referred to output voltage 230 V/400 V and switching frequency 8 kHz Note: If a rotating field freqeuncy of > 400 Hz is required, servo drives with special firmware for high-frequency motors (CDD3000 HF) must be ordered. Detailed order data upon request. CDD3000 Operation Manual...
  • Page 88 Data referred to output voltage 400 V and switching frequency 8 kHz Note: If a rotating field freqeuncy of > 400 Hz is required, servo drives with special firmware for high-frequency motors (CDD3000 HF) must be ordered. Detailed order data upon request. CDD3000 Operation Manual...
  • Page 89 Ω Ω Ω externally installed braking resistor Note: If a rotating field freqeuncy of > 200 Hz is required, servo drives with special firmware for high-frequency motors (CDD3000 HF) must be ordered. Detailed order data upon request. CDD3000 Operation Manual...
  • Page 90 (4)Pulse mode Servocontrollers 2.4 A to 32 A: = approx. 2.2 (at 4, 8, 16 kHz) Servocontrollers 45 A to 170 A: = approx. 1.8 (at 4, 8 kHz) -- Σ ⋅ ⋅ *Intermittent I > l CDD3000 Operation Manual...
  • Page 91 Device rated frequency of for intermittent for intermittent Servocontroller power [kVA] power stage mode mode [kHz] 0 to 5 Hz [A] > 5 Hz [A] at 400V at 460V CDD34.003,Cx.x CDD34.005,Cx.x 10.3 10.3 10.3 10.3 CDD34.006,Cx.x CDD34.008,Wx.x CDD3000 Operation Manual...
  • Page 92 Cooling air temperature: 45 °C at power stage switching frequency 4 kHz Motor cable length 10 m 40 °C at power stage switching frequency 8, 16 kHz Mounting height 1000 m above MSL With heat sink HS3... or additional cooling surface End-to-end mounting CDD3000 Operation Manual...
  • Page 93: Ambient Conditions

    1% per 100 m, max. 2000 m above MSL max. holding brake current 2 A to T = 45°C, derating 50 mA/°C to T = 55°C Umax Voltage stress of the typical slew rate 3 - 6 kV/μs motor winding CDD3000 Operation Manual...
  • Page 94: Project Planning Notes, "Cold Plate

    BG 2 2.2 to 3.9 0.05 BG 3 5.4 to 6.9 0.03 Cooler BG 4 9.7 to 11.8 0.02 BG 5 16.6 to 22.2 0.015 Heat transfer compound Backing plate CDD3000 Table A.1 Project planning notes, “Cold plate CDD3000 Operation Manual...
  • Page 95: Change In System Load Through Use Of A Line Choke

    Recommended: The example shows that the benefits of a line choke with 4 % short-circuit voltage are multi-faceted. We therefore recommend that you use a line choke as a matter of course. A-10 CDD3000 Operation Manual...
  • Page 96 • a major part of the load is supplied by power converters (dc choppers or soft-start equipment) • welding machines are present • induction or arc furnaces are present • large motors are started frequently • loads fluctuate rapidly. A-11 CDD3000 Operation Manual...
  • Page 97: Line Filter

    Industrial area Living area Industrial area Living area Industrial area Living area CDD32.004 CDD32.006 CDD32.008 CDD34.003 CDD34.005 CDD34.006 CDD34.008 CDD34.010 CDD34.014 CDD34.017 Table A.4 Permissible motor cable length with integrated line filter in compliance with standard 61800-3 A-12 CDD3000 Operation Manual...
  • Page 98 For compliance with the standard a power choke =4%) must be connected too. Measuring The permissible motor cable length was determined method: according to the standard (specified measuring method). A-13 CDD3000 Operation Manual...
  • Page 99: Project Planning Notes For Production Of Encoder Cables

    Recommended resolver or derivatives Table A.5 Resolver specification The resolver is connected via plug connection X6 to the CDD3000. Connection Designs of prefabricated encoder lines as well as suitable motor-encoder- combinations you’ll find in the servo motors order catalogue (lines LSH/ LST/LSx) A.6.2 Optical encoders...
  • Page 100: Ul Approbation

    AWG 4 N/M 80 A 6...8 15...20 CDD34.090 AWG 2 N/M 100 A 6...8 15...20 CDD34.110 AWG 1 N/M 125 A CDD34.143 AWG 2/0 N/M 160 A Table A.6 Cable cross-sections - mains (N), motor (M) A-15 CDD3000 Operation Manual...
  • Page 101 Attention: The servocontrollers can typically be overloaded with 1.5 x I for 60 s (1.8 x I for 30 s). The effective servo capacity ≤ I utilization (I ) must never be greater than I (rated eff. current). A-16 CDD3000 Operation Manual...
  • Page 102 > 3.5 mA. Mains power cable PE conductor with cross-section of mains power cable - see >10 mm² VDE 0100 Part 540 Table A.7 Minimum cross-section of the grounding lead A-17 CDD3000 Operation Manual...
  • Page 103: Layout

    Pay attention to the operation manual! ATTENTION temps de decharge du condensteur >3 min. observer le mode dèmploi! Figure A.1 Layout of CDD3000 servocontroller, size 1 to 5 Terminal Explanation Power connections Control connections Motor PTC connections PC/KP200 connection (RS232-interface)
  • Page 104 H1 H2 H3 X7 X6 X5 stop start return enter stop start H1 H2 H3 return enter X7 X6 X5 X7 X6 X5 Figure A.2 Layout of CDD3000 servocontroller, size 6 to 8 A-19 CDD3000 Operation Manual...
  • Page 105 A-20 CDD3000 Operation Manual...
  • Page 106 DC link A-11 Holding brake ........DC network 3-19 ......Plug connection 3-13 ........Design BR 3-20 ........ Terminal box 3-13 ...... Diagnosis/Fault rectification ......HTL master encoder 3-32 ......Digital scope function 4-17 Dimensional drawings A-19 CDD3000 Operation Manual...
  • Page 107 ........clearances ......... Device .......... collar ........Parameters ......... height ........... Resetting ........... plate .......... resolver 3-15 ..........seal ........Resolvers A-14 ........set CDD ........Responseno......... variants ........Responsibility ....Mounting and cooling variants A-20 CDD3000 Operation Manual...
  • Page 108 Third-party motors A-14 ........Touch protection ......... Trigger condition 4-18 ......TTL encoder 3-14 3-32 ........UL approbation A-15 ........User errors ......... KP200 ......operation MART ....User errors in K operation ........ Voltage distortions A-21 CDD3000 Operation Manual...
  • Page 109 Appendix B Index A-22 CDD3000 Operation Manual...
  • Page 110 Hinweis zur EN 61000-3-2 DE Notes on EN 61000-3-2 EN (rückwirkende Netzbelastung durch Oberwellen) (limits for harmonic current emissions) Unsere Frequenzumrichter und Servoregler sind im Sinne der Our frequency inverters and servocontrollers are “professional EN61000 „professionelle Geräte“, so dass sie bei einer devices”...
  • Page 111 LTi DRiVES GmbH Gewerbestr. 5-9 35633 Lahnau GERMANY Fon: +49 (0) 64 41 / 96 6-0 Fax: +49 (0) 64 41 / 9 66-1 37 Heinrich-Hertz-Str. 18 59423 Unna GERMANY Fon: +49 (0) 23 03 / 77 9-0 Fax: +49 (0) 23 03 / 77 9-3 97 www.lt-i.com...

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