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User Guide: Pegasus 2 (Pressure control system) Warning: This manual contains important safety and operating information. Please read, understand, and follow the instructions in the manual. MAN-163-0002-C April 2024...
RODUCT 1.1 D OCUMENTATION AND ECHNICAL SUPPORT Thank-you for choosing a HWM device. We trust it will provide you with many years of service. The Pegasus2 system is designed to control the outlet pressure from a clean-water pressure reducing valve.
1.4 U – I SE OF ELLULAR NETWORKS MPORTANT OTES Availability of SMS Most Pegasus2 models include the ability to communicate to a server via use of the cellular data network. This is usually via the regular data network (which gives internet access).
Choosing which version to use Prior to IDT being able to perform its functions, it has to ‘connect to’ the Pegasus2; this simply means that the two end devices (Pegasus2 software and IDT software) are able to communicate with each other over a working communications path. IDT is available in three versions: IDT for PCs having a Windows-operating system.
(e.g., detection of a sensor failure). The Pegasus2 system typically consists of the following parts: A Control Box unit. • A Solenoid Box unit. • A cable linking the Control Box to the Solenoid Box. • A HWM mechanical actuator. •...
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An accessory kit for plumbing-in the Pegasus2 system to work with the PRV. • (HWM can supply standard kits containing coloured plastic tubing, a 3-way manual valve, quick-connect fittings). Hanging brackets. • Cables for sensors (transducers or meters). • An antenna for communication over the mobile cellular network •...
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The Pegasus2 system controls the PRV by means of hydraulic actuation. It therefore contains several solenoid valves which are controlled by the unit. These require connection to various points in the water supply and PRV. An example of a PRV with Pegasus2 system installed is shown opposite.
RESS EBSITES When integrated with HWM’s DataGate server, the Pegasus measurement data can be stored on the server every time the unit makes a call-in. The data can be viewed remotely / graphically by anyone with a suitable user account (and password) using a standard web-browser.
2.4.2 IDT app - used with a Tablet (Android) / USB option Certain Android-based Tablet devices (which must have an available USB port) are able to use this method. (For known compatible devices, contact your HWM representative). Prior to use, the mobile device should have the IDT app software installed.
Tablet / phone The connection path (refer to the diagram above) makes use of a communications adaptor known as the HWM ‘Bluetooth Interface Link’. Connect the Pegasus2 end of the communications cable to the COMMs connector. Then the USB-A end of the cable should be plugged into the USB-A port of the Bluetooth Interface Link unit.
OPTION The system operates from internal batteries or (optional) using an additional external HWM battery unit (see an example opposite). Where supplied, the external battery power is used to extend the battery life of the system or for more frequent communications with the host server.
2.7.1 Logger functions & Logging running state At the appointed time, the built-in logger will go into the state of “Recording” and begin repetitive logging. The logger will periodically sample the sensors employed by the PRV controller, but additional sensors can be optionally included in the built unit. These must be requested at the time of ordering;...
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• The IDT (PC version) must first be used to read the logger’s program into the PC memory. Then (possibly after some changes are made) the user must manually save the settings to the unit, using the ‘Setup Device’ button. During the process, the program is saved and then read-back into IDT, along with the latest logger status;...
2.7.2 PRV Control functions & running state PRV control is a separate activity to that of the built-in logger. The PRV controller samples various inputs and determines what action (if any) is required to modify the PRV output pressure. The PRV control can be in one of the following states: No Control •...
The part-number describes the content of the unit, as follows ... Model Number(s) Description C163C / * / * / * / * Pegasus2 Controller (Reserved by HWM for other options). Electrical options. Pegasus2 Control Box unit.
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“Electrical options” is a 6-character field, as follows: c c c c c c (character positions 1 to 6) Battery Fitment option (Additional Interface - Option 2) (Additional Interface - Option 1) PRV inlet pressure transducer type Water Flow transducer type PRV inlet pressure transducer type Pressure input (key): 3 –...
The Front of the Control Box is labelled to show the position of each of the standard connectors. Non-standard connectors (for additional options fitted) are not labelled; refer to the model number and part-number guide (above). An example of a unit with internal pressure sensors and...
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The part-number describes the content of the unit, as follows ... Model Number(s) Description C163S/ * / * Pegasus2 Controller (Reserved by HWM for other options). Fitted options. Pegasus2 Solenoid Box unit. “Fitted options” is a 4-character field, as follows: c c c c...
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Battery Fitment options (key): F – Fitted internally and also connected (standard). D – Fitted internally but disconnected. S – Shipped separately. E – Empty. (Fixings for internal battery are supplied, but no battery). N – (Nothing supplied: No internal battery. No fixings). Hydroswitch interfaces (key): 0 –...
PRV behaviour so that it produces downstream water pressure which follows the programmed pressure profile closely. This is achieved with the help of the HWM Mechanical Actuator, shown opposite. The actuator consists of a diaphragm sandwiched between two concave plates.
2.11 S PRV F UMMARY OF UNCTION ILOT OPERATED (Readers familiar with PRVs controlled by pilot valve operation may skip to section 2.12). 2.11.1 Main valve The main components of a Pressure Reducing Valve (PRV) are shown opposite. A plunger within the valve body is able to close Main valve Inlet onto the valve seat (closing off water flow) or open...
2.11.3 Pilot operated pressure reducing valve A pilot operated pressure reducing valve automatically and accurately reduces downstream water pressure to a specific, adjustable value. Pressure adjustment bolt Pilot Valve Water Filter The Pressure Reducing Pilot [1] senses downstream pressure [2] and in real time modulates the top chamber of main valve [3] to maintain a constant downstream pressure.
4.12 and 4.13. The pilot setting can therefore be continuously adjusted by Pegasus2, thereby allowing control of the downstream water pressure. 2.12.2 Pegasus 2 System options: (Basic and “Latching” models) All Pegasus2 systems contain ports labelled “Actuator”, “Inlet” and “Vent”. (Additional: These are connected to the internal “Latching”...
Non-latching versions: Latching versions: Latch Input Latch Output Actuator Actuator Vent Vent Inlet Inlet S1 and S2 are 2-port valves which are normally sealed. An electronic pulse to one of the valves momentarily actuates it and allows a small quantity of water to flow through it. S3 (where fitted) is a 3-port valve with a common port.
If Pegasus2 is repeatedly trying to decrease the output pressure, but not • reaching the target pressure, this is known as a ‘Low unreachable’ condition. (adjustment attempts) Low Unreachable Pressure (actual) is triggered. (If set, the Deadband Latch solenoid Pressure (Target) valve is activated) Deadband Illustration of...
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The controller can pulse solenoid valve S2 to slightly deflate the upper chamber of the HWM mechanical actuator. This decreases the outlet pressure. A small amount of water is discharged to the vent port, where it should be piped away from Pegasus to drain at a suitable location.
Caution: When PRV inlet pressure exceeds 90m, an alternative installation is required… Use the downstream water pressure for the Pegasus inlet port instead, as shown. 2.12.5 Theory of operation (Continuous pressure modulation + Latch) Pegasus2 models with the ‘Latch’ option fitted have an additional internal solenoid and associated ports (‘Latch Input’...
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Note: Standard plumbing and operation requires the following Pegasus2 settings in IDT: Latch (valve) ‘Closed’ (not activated) (Pegasus2 using pilot valve and actuator) The connection between the pilot valve and the upper chamber of the PRV simply passes through the Latch solenoid, rather than being directly connected. Whilst S3 is in the position shown, operation is identical to that previously described for the non-latched model (see section 2.12.4).
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Latch (valve) ‘Open’ (activated) (Pegasus2 has by-passed pilot valve) Applications The “standard installation” type, when used with the ‘Latch on high unreachable’ • setting provides Continuous Pressure Modulation by using the mechanical actuator to control the PRV pilot valve. (i.e. Normally the latch solenoid valve is not activated). In addition, during times when the inlet pressure is low (e.g.
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2.12.5.2 Non-standard operation (and plumbing) There is an alternative way to plumb a Pegasus2 (set for modified operation) into a PRV installation, an example of which is illustrated below: Latch (valve) ‘Closed’ (non-activated) Re-purposed Re-purposed as “Inlet” as “Vent” (Pegasus2 using pilot valve and actuator) Note: The Pegasus2 Vent and Inlet ports are re-purposed by swapping over their functions and plumbing.
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With the Latch solenoid in the position shown above, the water pressure supplied through the port labelled “Vent” (which is re-purposed as the inlet port) is used to slightly inflate the mechanical actuator when S2 is given a short electronic pulse. A short electronic pulse to solenoid valve S1 will slightly deflate the mechanical actuator by discharging a small volume of water through the port labelled “Inlet”...
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output pressure. When non-standard installation is used with the ‘Latch on low unreachable’ setting, the Pegasus2 will detect if 0m is not being achieved and will subsequently activate the Latch circuit. This will further lower the pressure output, by causing the PRV to close.
Common override. (to mechanical Actuator) Control port HWM mechanical actuator Provides a means to set mechanical Maximum and Minimum settings on the pilot. Pilot valve The pilot valve fitted to the PRV.
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(Image shown is for illustration purposes only) Pegasus 2 Solenoid box The Pegasus2 solenoid box is shown opposite. The Inlet and Actuator connections are always plumbed into the system. The vent port connection to a drain is omitted from certain drawings in this manual for simplicity.
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Pegasus 2 Control box The Pegasus2 control box is shown opposite. The unit receives water flow information from a flow meter (not supplied) via the connector labelled “Flow”. The unit receives upstream water pressure information via the connection labelled “PRV Inlet Pressure”.
PRV can also be monitored and logged. An additional Interface option can be installed in Pegasus 2. e.g. For a pressure transducer. 3.4.2 Control of two PRVs Pegasus2 can be used to control certain installations that have two PRVs that are connected in parallel.
NSTALLATION PROCEDURE EGASUS STANDARD OPERATION WARNING: This equipment should be installed, adjusted, and serviced by qualified water industry maintenance personnel, familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in damage to the water network.
Attach a communications cable between Control Box and PC for set-up of the • system. Program the required pressure profile and other settings into the Pegasus. • o Read the current configuration. o Make any changes required to the on-screen settings. o Program the Pegasus with the on-screen settings.
4.1.3 Interconnection Cable Connect the Control box to the Solenoid box using the 6-way Pegasus2 interconnection cable (p/n: CA-163-0004-* / length). ONNECTION TO THE LOW METER Connection to the flow meter is required for any Pegasus2 that uses a pressure profile that is dependent on flow (i.e.
Determine which transducer will be used for measuring upstream pressure and which will be used for measuring downstream pressure. Check the range of each transducer is suitable for use (refer to the label on the cable of HWM supplied external transducers, as described in section 4.4).
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The steps required for setup (or checking) of each of the logged channels is similar in nature to certain HWM loggers (e.g., Multilog2) and are described in the IDT user-guide; Refer to the user-guide appropriate to the version of IDT you are using for details...
Ensure the channel settings are stored when finished. External Pressure Transducers – Entering Calibration coefficients External pressure transducers from HWM have calibration coefficients (usually located on the cable). Note: The final number represents the maximum pressure range of the transducer, in bar.
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To verify the transducers are re-zeroed, whilst still in atmospheric conditions: Select the PRV Installation tab and click on the “Live values” button. 25.0 The Upstream and Downstream pressure values should now read zero, or very close to zero. (Some additional information about the internal operation of the equipment is shown here: - ‘No hits’...
REPARE THE PIPEWORK FOR THE EGASUS Accessory kits which include coloured hoses are available from HWM (ACT00* series accessory kits); Coloured hoses makes identification easier. A manual 3-way valve and quick-connect fittings are also available. The standard ACT002/STD kit is shown below: Use the installation diagrams to select the type of installation required: Standard installation where inlet pressure to PRV is less than 90m.
4.7 P REPARE THE EGASUS RESSURE TRANSDUCERS The PRV valve should be fitted with service taps that allow maintenance whilst the PRV is in operation. An example is shown opposite. Choose locations to be used for attaching the Pegasus pressure transducers and also the water feed to the Pegasus “Inlet”...
4.8 C ONNECT EGASUS SIDE PIPEWORK Pipes can be connected directly to the Pegasus2 Solenoid Box ports by pushing the end of the pipe into the port. The pipes will be sealed and retained by the connector (until they are manually released, which requires pushing on the connector’s ring whilst pulling the pipe away from the connector).
4.9 C ONNECT TRANSDUCERS AND BASIC CONTROL PIPEWORK ON SIDE Before proceeding, confirm that the pressure transducers are of a suitable pressure range, that the channels have been set up, and the transducers have been re-zeroed at atmospheric pressure. (Refer to section 4.5). Connect any external pressure transducers to the appropriate location on the PRV valve, ensuring that: The upstream side is connected to the “PRV Inlet Pressure”...
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Use the manual controls within IDT to bleed air out of the pipework: Ensure control is de-activated (click on No-Control button if required). Within the Manual Adjustments panel, click on the “Up” button several times to pulse the solenoid valve inside the Pegasus2, allowing air and water to pass through the unit and fill first the red pipe (entering Pegasus) and then...
4.11 T RESSURE TRANSDUCERS Select the PRV Installation tab of IDT. Click on the “Live Values” button. The display will show readings for the following: 35.3 25.3 Upstream Pressure (in metres) • Downstream Pressure (in metres) • 32.8 25.0 Flow (in l/s) •...
4.12 P REPARING TO FIT THE ACTUATOR Note: The following instructions assume that the valve is neither vented to the maximum (fully open), nor used to cut the water supply (fully closed) but is under the control of the fitted pilot valve. It also assumes that the PRV is fitted with service stop-taps at the relevant...
ITTING AND ADJUSTING THE MECHANICAL ACTUATOR Ensure that the thread of the HWM mechanical actuator being used is the same type of thread as the existing adjustment bolt on the PRV pilot valve. (HWM can supply alternative threads if the actuator is unsuitable).
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Note: Use the Pegasus transducers and IDT to help set the actuator pressure settings. (See section 4.11). Screw the HWM mechanical actuator into the pilot of the PRV. It should be positioned at approximately the same depth as the pilot bolt, which has just been removed.
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To do this, hold the middle nut (fixed) on the actuator thread stationary, using a spanner, whilst rotating the actuator head. Screw it anticlockwise / outwards to decrease the output pressure. • Screw it clockwise / inwards to increase the output pressure. •...
4.14 L ATCH PTION REPARE THE (When installing Pegasus models that do not include a latch or do not require the latch to be used … skip to section 4.19). Lock the PRV top chamber by closing the valve to the top chamber, if possible.
For a “Latch when high pressure unachievable” operation, the Pegasus Latch ports need to break into and control the path between the upper chamber of the PRV and the pilot valve, as shown in the illustration opposite. Dismantle the pipework on this part of the pilot control system and fix suitable adaptors to receive the plastic pipes from the Pegasus2 latch ports.
4.18 L ATCH OPTION ESTING Where fitted, facilities are available to manually test the latch (solenoid valve) option using buttons within the IDT tool. The latch can be opened or closed by the installer. When plumbed into the upper chamber of the PRV, this will cause the PRV to switch between being regulated, under control of the pilot valve, or to bypass the pilot valve.
4.19 T ESTING THE CTUATOR ANUAL VERRIDE The actuator can be tested when the PRV controller is not running (see section 4.10). The actuator can also be tested whilst the PRV controller is running, by using the ‘Manual Override’ facility. Note: Prior to testing the actuator, the Pegasus2 should have an initial control method and a few pressure targets set, so that the running PRV control has a target pressure to try to maintain.
To use the Pegasus2 transducers, click the “Live Values” button. The display will update to show pressure and flow values. (Other buttons are disabled whilst this is operating; click on the “Stop” button to re-enable the other button controls). If the target pressures are not achieved, check actuator settings and plumbing configuration before commencing further set up.
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limit can be set in the “Auto limit” field. Where the field is left blank, Pegasus2 defaults to a value of 8m. IDT App users: For – Deadband and – Auto Limit of Deadband Equivalent controls are located as follows: (main) →...
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Options are shown opposite. Caution: The setting you choose is dependent upon the desired behaviour of the system, which will also affect the way that Pegasus2 is plumbed into the PRV and its operation. Certain settings and plumbing combinations can lead to undesirable outcomes.
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Select ‘un-ticked’ (disabled) for any of the ‘standard plumbing’ schemes. • Select ‘ticked’ (enabled) for the non-standard plumbing scheme. • (IDT will provide a warning, as ports within Pegasus2 are re-purposed and the user must confirm that the installation follows the non-standard plumbing scheme).
4.20.1 Setup of pressure control using a Time profile To use a pressure profile that is based on time, tick the “Time control” option. (When “Flow Control” is disabled, flow does not participate in control decisions, but is still logged). …...
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A more specific setting made in the Day selection will over-ride a more general setting. e.g. “Saturday” will over-ride “Weekend” and “Everyday”. • “Weekend will over-ride “Everyday”. • With the settings as shown above: Most days have a target pressure of 55m between 8 a.m. and 9 p.m. •...
4.20.2 Setup of pressure control using a Flow profile To use a pressure profile that is based on Flow, tick the “Flow control” option. … A “Flow Control Settings” panel will appear with additional options to set. (These will be discussed later). The “Flow Control Offset”...
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Enter the profile as Flow rate (in litres/second) vs the required PRV outlet pressure. The Flow Control pressure profile can be built as a table of Flow-rate (in litres per second) and pressures (in metres). The pressure profile is executed with linear interpolation between the pressures entered into the profile.
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Where flow control is enabled, the system looks at the current flow through the PRV in order to decide upon a target pressure. The “Sample Rate” determines how often a flow measurement sample is taken for evaluation, for PRV controller purposes only. Some statistical function (average) is applied to smooth out any fluctuation in the measurements which cause rapid and chaotic changes to target pressures.
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If a fault is detected the target pressure will be the value (in metres) set in the “Default Pressure”. However, when combined Time control and Flow control are enabled (see section 4.20.3), an additional control (called ‘Use Time Control’) becomes visible. If ticked, during a flow sensor fault the default pressure value will be ignored, and the pressure is determined only by the Time Control settings.
IDT App users: Equivalent controls are located as follows: (main) → Configure Device → Control Settings → General tab. Tap the ‘Flow Channel Limits’ line to reveal the settings, if hidden. (When ‘Enabled’ is set to ‘Yes’, the Minimum and Maximum fields are also shown) 4.20.3 Setup of pressure control using a combined Time and Flow profile To use a pressure profile that is based on both...
4.21 S ETUP FOR ANNUAL TIME ADJUSTMENTS Some countries have a scheme for adjusting the local time annually to make the most of available sunlight hours and for safety reasons. (e.g. British Summer Time, Daylight saving). Since water usage patterns follow people’s behaviour, it is possible for Pegasus2 to be programmed to adjust its local clock to match the scheme and thereby temporarily adjust effectivity times for any time-related pressure profile.
4.24 S ETUP OF ELIVERY Pegasus2 can be setup to call into the HWM DataGate server (over the mobile phone network) at specific times. During a call-in it will send measurement data or receive ‘(remote) programming commands’. Setup the Pegasus2 unit with the required call-in schedule.
4.25.1 Selection / Preparation / Initial Placement An antenna should be selected to suit the available space in the chamber, allowing some space for it to be re-positioned (if required). Only use HWM-provided antenna with your logger, to ensure the radio interface meets approvals requirements (safety, etc).
Try to avoid placing the antenna in a location where it can be flooded. If this is unavoidable, then place it where the risk is at its minimum. For equipment that is installed in a chamber below ground level, the antenna should be placed above ground level if possible.
(Details of use of IDT for making these tests are provided in the IDT user-guides). Trouble-shoot a test-call failure if required, using the advice in the IDT app user-guide. Further information is given in the HWM Antenna Installation Guide (MAN-072-0001). 4.26 V...
NSTALLATION STANDARD ATCH ON OW UNREACHABLE WARNING: This equipment should be installed, adjusted, and serviced by qualified water industry maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in damage to the water network.
5.2 M ODIFICATION OF ATCH SETTINGS AND OUTCOMES Refer to section 4.20, which discusses latch behaviour. The ‘Latch on Low unreachable setting’ can be used. Refer also to section 2.12.5.2. for an explanation of revised Pegasus2 / PRV operation. Note the warnings against other settings. When plumbed into the upper chamber of the PRV, activation of the Latch will cause the PRV to switch between being regulated under control of the pilot valve or bypass of the pilot valve.
An example application is illustrated below. The Pegasus2 is operating in a standard configuration (without use of the ‘latch’ solenoid). A Hydroswitch unit (available from HWM) controls a latching solenoid (external to Pegasus2). The Hydroswitch itself is controlled by the Pegasus2 unit.
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The Hydroswitch changeover is controlled by the ‘Secondary Time Control’ settings, located with the Setup tab. Enter the required changeover time. Tick the ‘Enable Secondary Control’ box; a table will be shown (PRV switchover table). Edit the table to the required changeover pattern. During operation, the Pegasus2 will cycle through the table values until finished, and then re-start the pattern.
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IDT App users: For – Enable Secondary Control, – Switch Time, – (PRV switchover table) Equivalent controls are located as follows: (main) → Configure Device → Control Settings → Valve Control tab. For – Manual adjustment of Hydroswitch (PRV A & PRV B buttons) –...
8.1.1 FLOW Meter connection / cable RAG 93 Flow meter pulse unit cable (RAG R93). (Flow meter side: Volt-free) Open Collector (Pegasus 2 side) LINK Contact Closure Connect the cable to the flow meter’s volt-free pulse interface: Use the green wire as ground.
• Batteries are replaceable by a HWM approved service centre or relevantly trained • technician. Batteries can be returned to HWM for disposal. To arrange the return, complete the • on-line RMA form: https://www.hwmglobal.com/hwm-rma/ Refer to the Safety Warnings and Approvals Information for guidelines of the packing requirements.
After a few seconds the button will change to red, indicating the PRV control process is now inactive. To put the Pegasus 2 into shipping mode: From within the “Setup” tab, scroll to the end of the settings panels and click on the “Stop Device”...
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The unit will be re-programmed. IDT will warn that the logger device has been stopped. Click “OK” and confirm that the status of “(Stopped)” is shown at the top of the IDT Logger panel. Note: The unit may now be re-packed for shipping or long-term storage.
9.2 W ATER INGRESS If Pegasus Solenoid box is subjected to water pressure exceeding 10 bar it is possible that internal damage may occur, and that water may enter the unit. The equipment may then fill with pressurised water. The unit contains a safety feature if this occurs.
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