Related Manuals for KB Racking AERODRID G GS-07 Series
Summary of Contents for KB Racking AERODRID G GS-07 Series
- Page 1 INSTALLATION MANUAL KB Racking Inc. 1050 King St W, Toronto, ON M6K 0C7 Phone: 1-888-661-3204 info@kbracking.com www.kbracking.com VERSION 07 –MAR 2024...
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Page 2: Table Of Contents
Appendix E | OMG Universal 7 Install Guide………………...…..36 Installing Rails ……………………………………………………….16 Installing Splices……………………………………………………..17 Installing Bottom Supports………………………………………….18 Top Support Assembly…………………………………………..19 Installing Top Supports…………………………………………...…20 Installing Accessory Brackets………………………………………21 Ballast Tray Assembly……………………………………………..22 KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 3: Introduction
KB Racking is not liable for claims related to improper storage and such claims are not covered by the product warranty. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 4: Safety
– Unpacking KB Racking components may have shifted during shipping. Take extra care when moving and unpacking components. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 5: Ul2703 List Of Approved Modules
Where “YY” can be 60, 72 Trina 35mm Module Frames: Trina TSM-DEG21C.20 Vsun 35mm Module Frames: VSun VSUNxxx-144BMH-DG ZnShine 30mm Module Frames: ZnShine ZXM7-SHLDD144 KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 6: System Overview
System Overview KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 7: System Components
GXX-GS-03 Ballast Tray, XX in Top Support Accessory Bracket G00-GS-06 GXX-GS-04 G00-GS-05 Windshield Pull Clamp Roof Protection Mat GXX-GS-07 G00-GS-08 G00-RBR-01 KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 8: System Hardware
1/4”-20 Hex Nut 9111-1420-1340-SS0 9111-1420-580-SS0 9211-1420-SS0 System Accessories COMPONENTS NOT TO SCALE MLPE Bracket Spacing Jig Anchor Attachment G00-GS-043 G00-GS-091 OMG-01B-SS G00-GS-092 G00-GS-093 KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 9: Installation Tools
13mm Hex Socket 9/16” Hex Socket Torque Values Component Connection Torque [In-lb] Torque [N-m] Pull Clamps Anchor Attachments 10.2 All Other Connections KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 10: Quickstart Installation Guide
6. Fasten windshield to support studs (Torque windshield to 75 in-lb). accessory bracket and top support studs (Torque ballast trays to 75 in- lb). KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 11: How To Begin Assembly
ORIGIN (i.e., the beginning) of your installation. The corner of the rail the N/S and E/W directions simultaneously. will be the origin point for assembling the module array. Origin Roof Perimeter KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 12: How To Use Your Spacing Diagram
Shows the Spacing Jig dimensions required for mapping out dimensions C and D (see Appendix D for installation details). Spacing diagrams are specific to each installation. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 13: Spacing Jig Assembly
1/4"-20 x 5/8” Bolt (3X) TORQUE TO 75 IN-LB. Component 3 Component 1 (3X) Step 1 JIG Rail Spacing JIG Inter-Column Rail Spacing KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 14: How To Use Your Rail Table
Rail tables are specific to each installation. Above, where 4 modules are on a rail, install two 96” rails, one 48” rail and one 24” rail as seen in the illustration below. 96” 96” 48” 24” KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 15: Installing Roof Protection Mats
Space roof protection mats a max of 32” apart. Roof protection mat slots around rail edges. Roof protection mat snap fitted to rail KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 16: Installing Rails
48”, and 24” rails will be used in combination at the north edge of the rail column. Spacing Jig Origin Spacing Jig KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 17: Installing Splices
TORQUE TO 75 IN-LB. ¼”-20 Hex Nuts Fastened to Splice Studs ¼”-20 Hex Nut (2X) Studs Fitted Through Rail Wall Splice Stud Splice KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 18: Installing Bottom Supports
3. Refer to row spacing within Spacing Diagram for placement of Support Feet Flush With Rail. remaining bottom supports along rail columns. Pull Clamp Bottom Support Rail Wall 6” KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 19: Top Support Assembly
Top Support Connector Clamp Position 5-Degree Support Windshield Stud Top Support Sleeve Windshield Hook Ballast Tray Stud ¼”-20 x 5/8” Bolt KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 20: Installing Top Supports
Support feet will rest flush along the rail. Installed Top Down Top Support Rail Wall KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 21: Installing Accessory Brackets
3. Place second accessory bracket on adjacent rail. Accessory Bracket Teeth Snap Below Rail Flanges KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 22: Ballast Tray Assembly
Spacing Jig North Edge E/W Inter-Column Spacing Origin South Edge Spacing Jig Discontinuous (No Ballast Tray) Additional Ballast Tray (D) (Project Specific) KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 23: Installing Ballast Trays On Accessory Brackets
Use spacing jig to align ballast tray and ensure equidistance from supports. TORQUE TO 75 IN-LB. Space Ballast Tray Equally On Both Sides Of Rail. Spacing Jig KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 24: Installing Ballast Trays On Supports
Through Both Ballast Tray TORQUE TO 75 IN-LB. Slots. ¼”-20 Nut Spacing Jig Spacing Jig ¼”-20 Nut Fastened Onto Stud Through Ballast Tray Slot. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 25: Installing Ballast Stones
Ballast Layouts are specific to each installation. Green module locations require an additional ballast tray along the inter-column. Additional Ballast Tray (Project Specific) Large ballast stone: 4”x8”x16” 32 lbs. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 26: Installing Pv Modules
Bottom Support Teeth (3) top support edge. Top Support Edge Pull Clamp Loosened (Red) Bottom Support Edge (Red) Pull Clamp Loosened Module KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... - Page 27 5. Fasten ¼-20 x 1.75” bolt to bottom and top supports, respectively. TORQUE TO 50 IN-LB. Module Aluminum Frame Module Aluminum Frame Pull Clamp Flush With Module Extrusion Lip. E/W Module Spacing KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com...
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Page 28: Installing Windshields
5. Fasten windshield to top support studs with ¼”-20 hex nuts. TORQUE TO 75 IN-LB. Windshields On End Columns Are Parallel With Module Edge. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 29: Electrical Grounding
Grounding is transferred through ballast trays for E/W and Rails in the N/S directions. Maximum Series Fuse Rating: 30 Amps Tyco Grounding Lug KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 30: Installing Etl Certified Grounding Lugs
At all times, the array must be interconnected to the grounding lug (as well as during maintenance). Ilsco Grounding Lug Tyco Grounding Lug KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 31: Product Maintenance
It is also important to consider environmental conditions that may require additional inspections when necessary. highly recommended that projects are inspected after any severe weather event. KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 32: Appendix A | Tigo Energy Mlpe Install Guide
TORQUE TO 75 IN-LB. NOTE: MLPE brackets can be assembled on any Top Support. MLPE Bracket ¼"-20 x 5/8” Bolt Top Support Windshield Stud KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 33: Appendix B | Solaredge Mlpe Install Guide (10 Deg.)
¼"-20 Hex Nut NOTE: MLPE brackets can be assembled on any Top Support. Top Support Windshield Stud MLPE Bracket ¼"-20 x 5/8” Bolt KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 34: Appendix C | Solaredge Mlpe Install Guide (5 Deg.)
Accessory bracket quantities for MLPE mounting are add-on components and do not come standard. SolarEdge Power Optimizer ¼”-20 x 5/8” Bolt Accessory Bracket KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 35: Appendix D | Omg Powergrip Plus Install Guide
Fasten M8 Hex Nut to Bolt. TORQUE TO 90 IN-LB. OMG Anchor L-Bracket OMG Anchor Stud 3/8” Serrated Flanged Nut OMG PowerGrip Plus KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com... -
Page 36: Appendix E | Omg Universal 7 Install Guide
Fasten M8 Hex Nut to Bolt. TORQUE TO 90 IN-LB. OMG Anchor L-Bracket OMG Anchor Stud 3/8” Serrated Flanged Nut OMG Universal 7 KB Racking Inc., 1050 King St. W., Toronto, ON, M6K 0C7 | 1 (888) 661-3204 | info@kbracking.com | www.kbracking.com...
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