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Maggi BORING SYSTEM 23 Original Use And Maintenance Manual

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WOODWORKING MACHINERY
MACHINE CODE
16028101
EN
MANUAL CODE
00003491
REV
00
THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE
BORING SYSTEM 23
ORIGINAL USE and MAINTENANCE MANUAL

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Summary of Contents for Maggi BORING SYSTEM 23

  • Page 1 WOODWORKING MACHINERY MACHINE CODE 16028101 MANUAL CODE 00003491 THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE BORING SYSTEM 23 ORIGINAL USE and MAINTENANCE MANUAL...
  • Page 2 Pagina lasciata intenzionalmente bianca...
  • Page 3 MAGGI TECHNOLOGY reserves the right to make any modifications to the product described in this manual at any time without prior notice.
  • Page 4 Pagina lasciata intenzionalmente bianca...
  • Page 5 The manufacturer Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALIA Dichiara che la macchina The machine BORING MACHINE Model BORING SYSTEM 23 is in compliance with all provisions pursuant the following directives: 2006/42/EC (Machine) 2014/30/EU (EMC) 2014/35/EU (Low voltage) and represents the technical file.
  • Page 6 INDEX N° TITLE PAGE SAFETY RULES AND GENERAL INFORMATION RECOMMENDATION FOR USE AND MAINTENANCE GENERIC NOTES OPERATIVE WARNINGS PICTOGRAMS AND SYMBOLS INDIVIDUAL PROTECTION DEVICES AND RESIDUAL RISKS MACHINE DESCRIPTION MACHINE IDENTIFICATION INTENDED USE MATERIALS USABLE TOOLS IMPROPER USE TECHNICAL DATA NOISE EMISSIONS DUST EMISSION ACCESSORIES...

  • Page 7: Symbols Used In This Manual

    SYMBOLS USED IN THIS MANUAL SYMBOL MEANING DESCRIPTION DANGER Shows a danger, also danger of death, for the user INFORMATION Shows instructions or warnings for important functions...
  • Page 8  Put on the machine a tag (sign), in a place easy to be seen, saying that the machine is under maintenance anc can not be used for working MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 1...
  • Page 9 They are on the surface of the working table or of the already positioned working piece, so that the operator can not put unintentionally his hands below. D) Safety protection device No-way-back coil preserve against accidental start. No-way-back coil preserve against accidental start Pag. 2 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 10: Pictograms And Symbols

    IT IS FORBIDDEN TO USE THE ABBIGLIAMENTO PROTETTIVO MACHINE OUTSIDE WARNING SYMBOL: ALL THE OPERATIONS HIGHLIGHTED WITH THIS SYMBOLS ARE DANGEROUS TO THE OPERATOR; PLEASE BE VERY CAREFUL PERFORMING THESE OPERATIONS. MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 3...
  • Page 11 WARNING SYMBOLS: THE OPERATIONS MARKED WITH THESE SYMBOLS ARE DANGEROUS FOR THE OPERATOR THEREFORE THEY SHOULD BE PERFORMED PAYING UTMOST ATTENTION. U.S.A. PLATES Cod. 36050505 Cod. 36050507 Cod. 36050508 Cod. 36050509 Cod. 36050506 Cod. 36050005 Pag. 4 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 12 DPI - WEAR PROTECTIVE  abrasion CLOTHES DPI - WEAR SAFETY Contact lenses are prohibited. (MECHANICAL) GLOVES DPI - WEAR SAFETY SHOES DPI - WEAR GOOGLES DPI - WEAR ANTI-DUST MASK MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 5...
  • Page 13 Pag. 6 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 14: Machine Description

    It is absolutely forbidden to remove the plate or modify the data it contains. The following identification plate is placed on the boring system machine described into this manual. MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 7...

  • Page 15: Intended Use

    Any operation that does not comply with the instructions given herein is to be regarded as improper use THE MANUFACTURER CANNOT BE CONSIDERED LIABLE FOR ANY DAMAGE CAUSED TO PEOPLE, ANIMALS OR PROPERTY RESULTING FROM IMPROPER USE OF THE MACHINE. Pag. 8 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 16: Technical Data

    The measure was executed at 1.5 m from ground, in front of the machine, in the operator position. Moreover the following reference measures were collected with the same procedure: Acoustic pressure level in Atm. dB(A): 78.3 Acoustic pressure power dB(A): 93.3 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 9...

  • Page 17: Dust Emission

    See Fig. I 29971019 EXTRA CLAMPING PRESSER See Fig. L Fig. A Fig. B Fig. C Fig. D Fig. E Fig. G Fig. F Fig. H Fig. I Fig. L Pag. 10 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 18: Handling And Transport

    DAMAGE TO THE MACHINE CAUSED DURING TRANSPORT AND HANDLING ARE NOT COVERED BY WARRANTY. REPAIRS / REPLACEMENTS OF DAMAGED PARTS ARE CHARGED TO THE CUSTOMER. DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 11...

  • Page 19: Installation

    Do not use any solvent as gasoline and diesel oil, because they can damage the paint, making it dull, or oxidize other parts. Pag. 12 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 20 ASK OTHER OPERATORS TO HELP YOU SO TO REDUCE AT MINIMUM ANY PHYSICAL EFFORTS IN DOING THE JOB All the assembling operations described above can be performed using the tools purchased together with the machine TOOL KIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 13...
  • Page 21 Hold the clamps in position  insert the upper locking part on the main body of the clamp  lock the upper locking part to fix the clamp in position Pag. 14 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 22 The long fence group can be assembled on the square units and also on the back stop unit 6a - Assembly on the SQUARE UNIT 6b - Assembly on BACK STOP UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 15...
  • Page 23 For any information please see the electrical diagrams included in this manual. DO NOT tamper with the electrical system Make sure that the voltage of the electric plug corresponds to that required by the machine Pag. 16 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 24 / sec and a flow rate correlated to the section corresponding to the pipes connecting the operating head and other, if any, service pipes. The plant must keep the dust concentration below the safety levels foreseen in the country where the machine is located Ø76mm MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 17...

  • Page 25: Control Panel

    SELECTOR FOR 0° - 90° HEAD POSITIONING (4): used to activate the pneumatically-controlled rotation mechanism of the spindle head of 0 - 90 ° SPEED REGULATOR FOR DRILLING HEADS LINEAR FEED (5): controls the linear feeding speed of the drilling head Pag. 18 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 26: Working Cycle

    / or authorized to carry out maintenance operations  affix a clearly visible sign on the machine indicating that the machine is under maintenance and cannot be used for processing MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 19...
  • Page 27 Firmly tighten the handle (4) before starting boring operations. d) Testing: use a scrap piece of wood to test the machine settings before boring a good piece of wood Pag. 20 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 28 EFFECTIVE WORKING DEPTH = 10mm + VALUE INDICATED BY THE READING SCALE ("BACKSTOP SPIRAL") OF THE TIP FOR USE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 21...
  • Page 29 Fig. D EXAMPLE ADVANTAGES OF THE BACKSTOP SPIRAL SYSTEM It is not necessary to change the horizontal / vertical depth, the risk of breaking the panel in vertical drilling is eliminated. Pag. 22 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 30 CONTROL SWITCH TO TILT THE HEAD 0 ° -90 ° RISK OF CRUSHING, CUTTING AND ENCLOSURE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES CLOTHES GLOVES MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 23...
  • Page 31 CONTROL SWITCH TO TILT THE HEAD 0 ° -90 ° RISK OF CRUSHING, CUTTING AND ENCLOSURE DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES GLOVES CLOTHES Pag. 24 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 32  The piece will be released once the pedal is freed, ending the working cycle. THE TWO PIECES THAT HAVE BEEN JUST DRILLED ARE NOW READY TO BE JOINED (0°-90°).. MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 25...
  • Page 33 It is now possible to use the mobile stops to co-ordinate the relative positions of the sections to be bored on long pieces.  Add an adequate support (i.e. easel) to the rod and to the panel to be drilled. Pag. 26 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 34 The reference pin must be inserted in one of the holes that have just been bored to allow repetition of the set of holes MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 27...
  • Page 35 Repeat the procedure on both sides of the triangle to obtain two mirrored frame pieces ready to be joined. DPI - WEAR DPI - WEAR DPI - WEAR PROTECTIVE PROTECTIVE PROTECTIVE SHOES GLOVES CLOTHES Pag. 28 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 36: Working Examples

    FRAME MATING EXAMPLE AT 0° AND AT 45° Reference assembling SIMULTANEOUS MIRROR DRILLING EXAMPLES Simultaneous mirror drilling of two panels (drilling Simultaneous drilling of two side panels (drilling head head at 0°) at 90°) MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 29...
  • Page 37 DRILLING EXAMPLES USING FRAME FENCE Example of the use of the standard dimension fence to drill simultaneously two frames at 0° - 90° ample of the use of the triangular fence to drill simul- Pag. 30 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 38 EXAMPLES OF AUTOMATIC MATING OF PANELS DRILLED VERTICALLY AND HORIZONTALLY STEP 1 STEP 2 STEP 3 STEP 4 Reference assembling MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 31...
  • Page 39 MOVE AWAY THE DRILLING HEAD FROM THE RACK OF A DISTANCE D = TOOL O.D. + 10mm THE TOOL MUST BE COMPLETELY OVER THE LEVEL OF THE RACK THE TOOL CAN BE MOUNTED ON ANY POSITION OF THE HEAD D = TOOL O.D. + 10mm Pag. 32 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 40: Ordinary Maintenance

    CLEANING the machine GUIDES AND SLIDING Remove working residualsfrom guides and sliding rods. ONCE A WEEK ROD CLEANING Do not use detergents or lubricants MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 33...
  • Page 41 1. remove the screw (A) 2. fill the pump with EP2 type grease 3. nsert the pump into the grease fitting (B) and add a small amount of lubricant Pag. 34 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 42 THE MOTOR WORKS BUT THE DRILLS DO NOT PROBABLE REASON ACTION Possible failure of:  replace them or call technical service - gears and/ or keys - drive joint MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 35...
  • Page 43  Wear of the pressing blocks in contact with pneumatic connections the piece  Check the correct operation of the pressure cylinders  Slippery work surface  Clean the work surface Pag. 36 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 44: Putting The Machine Out Of Service

    Please see attached documents. 12. GUARANTEE Maggi Technology S.r.l. guarantee the mechanical parts of their machines against faulty construction for a period of 12 (twelve) months after the date of despatch of the machines. The guarantee is limited to the obligation to repair or replace free of charge any parts that prove to be faulty.
  • Page 45 Address……………………………………………………………………………………………………….. ZIP code..…………………………...City..……………………………………………………………… Date of purchase………………………….Dealer..……………………………………………………… Owner signature ………………………………………….. The owner declares that he agrees with the warranty conditions and that he che- cked the proper functioning of the machine Pag. 38 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 46 Spedire a: MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n°299 50052 CERTALDO (Fi) ITALIA MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 39...

  • Page 47: Spare Parts

    RH SQUARE UNIT 26028001 FRAME UNIT 26028101 TABLE UNIT 26028201 RACK UNIT 26028501 CLAMPING UNIT 26028812 EXTENSION FEENCE UNIT 26054602 BACK STOP UNIT 26054700 SPINDLE HEAD SUPPORT UNIT 23 26271400 HEAD UNIT Pag. 40 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 48: Frame Unit

    00005330 EMERGENCY BUTTON SCHNEIDER EB7ES542P 00005340 FUSE WIMEX PS 10-1-S 32A 10X38 00005341 FUSE WIMEX PS 10-2-S 32A 10X38 00005353 POSITION SWITCH EATON PKZM0-63 00005360 COUNTER EATON DIL EM-10 XTMC9A10 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 41...
  • Page 49 RH SIDE PLATE 36055002 LH SIDE PLATE 40000030 ETICHETTA 3M 68x46 3690-906 40000035 TARGA ACIMALL 40001011 TARGA TERRA 40001016 TARGA NORMATIVE RUSSIA EAC FONDO BIANCO 45400082 TARGA VOLTAGGIO 400 V Pag. 42 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 50 TABLE UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 43...
  • Page 51 RING INA AS 1730 00018307 SCREW TCEI M8X16 UNI-5931 00018312 SCREW VTCEI M10x60 00018521 WASHER Ø8 UNI-6592 36028102 TABLE 23 36205125 LH LABEL SQUARE 36205126 RH LABEL SQUARE 36208111 ROTATION PIN Pag. 44 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 52 LH SQUARE UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 45...
  • Page 53 THREE LOBE 65635 36030304 SQUARE SLIDING FENCE 36030305 CENTRAL CYLINDER ROAD 36030307 SUPPORT 36030308 STOPPER 36030309 HANDLE PROJIONIER 36030310 SQUARE SCREW 36030313 BUSH 36205125 LH LABEL SQUARE 36205311 DOWEL 38509273 REDUCTION BUSH Pag. 46 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 54 RH SQUARE UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 45...
  • Page 55 THREE LOBE 65635 36030304 SQUARE SLIDING FENCE 36030305 CENTRAL CYLINDER ROAD 36030307 SUPPORT 36030308 STOPPER 36030309 HANDLE PROJIONIER 36030310 SQUARE SCREW 36030313 BUSH 36205126 RH LABEL SQUARE 36205311 DOWEL 38509273 REDUCTION BUSH Pag. 46 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 56 RACK UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 47...
  • Page 57 INNER TIE ROD 36028202 RACKS 23 36011203 SUPPORT 36050206 OVERTURNING CYLINDER CATCH 36054203 INNER TIE ROD 36054204 LOCKING BUSH 36054206 FENCE STOP 36054207 RUBBER FENCE 36054209 SPACER 36057205 GRADUADED FENCE Pag. 48 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 58 SPINDLE HEAD SUPPORT UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 49...
  • Page 59 36054402 HEAD HOLDER PLATE 36057403 SPIRAL LABEL 36090401 SPIRAL SUPPORT 36090405 SPIRAL HOLDER 36090406 WASHER 36091402 LENS HOLDER Ø32 36091403 PROTECTION 36250407 HORIZONTAL SLIDING FENCE 36251403 WASHER 41600004 SINTERED BUSHING Pag. 50 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 60 HEAD UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 51...
  • Page 61 36000095 LABEL 23 HEAD 36001059 DRIVING SPINDLE 36001060 DRIVEN SPINDLE 36051712 ENGINE JOINT 36052702 HEAD 36052703 HEAD COVER 36054020 ROTATION LABEL 36250703 ENGINE PLATE 36367710 GREASING LABEL 45400082 LABEL VOLTAGE Pag. 52 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 62 BACK STOP UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 53...
  • Page 63 FIXED DRILL PIN 36050801 DOWEL 36204812 REFERENCE DOWEL 36800228 DOWEL M6 46050602 BACK STOP HOLDER 46050603 BACK STOP PROFILE 23 46050613 RH BACK STOP MILLIMETRED RULE 46050614 LH BACK STOP MILLIMETRED RULE Pag. 54 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...

  • Page 64: Clamping Unit

    CLAMPING UNIT MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 55...
  • Page 65 49901089 HEAD PIPE 49970042 PISTON CYLINDER COVER 49970047 WEDGE PISTON 49970048 THREADED CYLINDER 49970053 SPRING TO PISTON 49970146 SPRING 49971051 BOTTON HEAD 49972040 PISTON CYLINDER 49972045 LOCKNUT 49972052 CLAMP PISTON Pag. 56 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 66 EXTENSION FENCE MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00 Pag. 57...
  • Page 67 ALIGNMENT PIN 36050801 DOWEL 36050802 SUPPORT 36054805 MILLIMETRIC LINE 0-1500 RIGHT 36054806 MILLIMETRIC LINE 0-1500 LEFT 36054807 MILLIMETRIC LINE 70-1500 LEFT 36054808 MILLIMETRIC LINE 70-1500 RIGHT 36251802 BACK STOP GF Pag. 58 MAGGI TECHNOLOGY - BORING SYSTEM 23 - REV00...
  • Page 69 Pagina lasciata intenzionalmente bianca...

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16028101

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