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Maggi BORING SYSTEM 35 Original Use And Maintenance Manual

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WOODWORKING MACHINERY
MACHINE CODE :
UK
16354101 / 201
Always keep this manual together with the machine
BORING SYSTEM 35
ORIGINAL USE AND MAINTENANCE MANUAL

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Summary of Contents for Maggi BORING SYSTEM 35

  • Page 1 WOODWORKING MACHINERY MACHINE CODE : 16354101 / 201 Always keep this manual together with the machine BORING SYSTEM 35 ORIGINAL USE AND MAINTENANCE MANUAL...
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  • Page 3: Boring System

    Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALY Declares that the machinery The machinery BORING MACHINE Model BORING SYSTEM 35 complies with all relevant provisions of the directive: 2006/42/EC (Machine) 2004/108/EC (EMC) and compile the technical file of the above machinery.
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  • Page 5 MAGGI TECHNOLOGY reserves the right to make any modifications to the product described in this manual at any time without prior notice.

  • Page 6: Table Of Contents

    INDEX SAFETY RULES AND GENERAL INFORMATION 1.1 ) RECOMMANDATION FOR USE AND MAINTENANCE 1.2 ) MACHINE IDENTIFICATION OPERATIVE NOTES MACHINE DESCRIPTION 3.1 ) USABLE TOOLS EQUIPMENT SAFETY PROTECTION DEVICES AND ADHESIVE WARNING INDIVIDUAL PROTECTION DEVICES AND RESIDUAL RISKS TECHNICAL DATA INTENDED USE 8.1 ) MATERIALS...
  • Page 7 NOTES...

  • Page 8: Machine Identification

    GENERAL INFORMATION ABOUT THE MANUFACTURER Manufacturer: MAGGI TECHNOLOGY S.r.l. Address: Via delle Regioni, 299—50052 City: CERTALDO (FI) Nation: ITALY Tel. +39 0571 63541 Fax. +39 0571 664275 E-mail: maggi@maggi-technology.com 1. SAFETY RULES AND GENERAL INFORMATION 1.1 RECOMMENDATION FOR USE AND MAINTENANCE In this manual we put into evidence all the operations for a correct use and ordinary maintenance of the machine.

  • Page 9: Operative Notes

    2. OPERATIVE NOTES WOODWORKING MACHINES CAN BE DANGEROUS A safe and correct use can be obtained by carefully and scrupulously following all the instructions con- tained into this manual. The machine must be used only by qualified users and personnel of age. The responsible for safety must be sure that users of the machine have read and understood all the information contained into this man- ual.
  • Page 10 4. ACCESSORIES CODE DESCRIPTION 36000061 BUSHES FOR QUICK CHANGE DRILL See Fig. A 26054810 ALUMINIUM FENCE WITH 4 STOPS ( 1500 + 1500 mm ) See Fig. B 26054812 ALUMINIUM FENCE RH WITH 2 STOPS ( 1500 mm ) Without Fig. 26054813 ALUMINIUM FENCE LH WITH 2 STOPS ( 1500 mm ) Without fig.
  • Page 11 The main risk is due to moving drills. Our machine is equipped with following protection devices to reduce risks to the minimum: A) Emergency push button It is inserted in the control panel, in the front side of the machine. All the movements of the machine stop im- mediately when the emergency push button is pushed.
  • Page 12 U.S.A. WARNING SYMBOLS WARNING SYMBOL: ALL THE OPERATIONS HIGHLIGHTED WITH THIS SYMBOL ARE DANGEROUS TO THE OPERATOR; PLEASE BE VERY CAREFUL IN DOING THESE OPERATIONS. Code 36050506 Code 36050507 Code 36050508 Code 36050509 Code 36050505 Code 36050005...

  • Page 13: Individual Protection Devices And Residual Risks

    INDIVIDUAL PROTECTION DEVICES AND RESIDUAL RISKS Despite all adopted safety protection devices, following situations may be dangerous: - fall or throw of wood sliver during working operation - entangling parts of clothes in moving parts of the machine - danger of fire - danger of electrocution - danger of damage due to noise emission - danger of damage due to dust emission...

  • Page 14: Materials

    8. INTENDED USE MATERIALS The boring system machine has been designed and built to drill the following materials: - solid wood - m.d.f. - panels of shaving wood, laminated wood, ennobled wood, etc. The maximum panel thickness is 65 mm and its maximum dimensions are those described at chapter 7. - Other materials, different from the ones described above, can be machined only after the written approval of the manufacturer.
  • Page 15 10. INSTALLATION 10.1 PLACING THE MACHINE The machine must be placed on a stable plain surface, capable to support the weight of the machine itself; any possible difference in height must be in conformity with building rules. When the machine has to be placed on raised plain surface (higher floor) the load-bearing slab must be adequate to the weight of the ma- chine.

  • Page 16: Transport

    12. ASSEMBLING AND CHECKING PROCEDURE The Boring System boring machine is packed in a large wooden box or kit superimpo- sition.We strongly suggest to apply a careful and correct procedure to transport the box to the area where the boring machine will be installed.
  • Page 17 Remove the two fixing devices, which lock the machine to the pallet, placed on the lower part of the machine frame by unscrewing the screws (see figure on the left) Now it is possible to separate completely the machine from Level the machine loosening / tightening the T.E.
  • Page 18 Assemble the back reference stop as depicted in the figure Then assemble the clamp goup Insert the clamp unit; assemble the clamp group as depicted in the figure on the left Assemble the squares of the bench on the plane. After the assembling, mount the washer as depicted in the figure above...
  • Page 19 Long fence assembling steps Insert the movable stop group in the fence as depicted in the figure on the left All the assembling operations described above can be performed using the tools purchased together with the machine...
  • Page 20 The next step consists of machine connection to: Electric power supply (see chapter 14.1 ) • Pneumatic power supply ( see chapter 14.2 ) • Dust suction system • ( attention, we strongly suggest to carefully follow the procedures described on chapter 14 ) Pneumatic power supply connection point Electric power supply...

  • Page 21: Installation

    13. ASSEMBLY AND PRELIMINARY PREPARATION FOR SET UP The machine is delivered partially assembled, so it is necessary to mount all those parts left not assembled for packaging reasons. The buyer must verify that all the machine parts are safe and not damaged after transportation, before going on with assembling.
  • Page 22 14.2 PNEUMATIC CONNECTION Connect the Filter regulator unit (1) with the air line through a rubber or nylon hose with a minimum inside diameter of 8 mm. If the pipe length exceeds 5/6 metres it is advisable to increase the inside diameter to 10 mm, you are also recommended to install a supply shut-off valve on the machine with manual control complete with air relief.
  • Page 23 14.3 MACHINE STARTING The work station and control panel are on the machine electric panel. The operator places the pieces on the work table after adjusting the stops. 14.4 WORKING CYCLE After setting the machine, follow the operations described below to start the working cycle: Turn the main switch (2) to ON.

  • Page 24: Working Area

    15. CHECK UP AND ADJUSTMENTS IT IS RECOMMENDED TO DISCONNECT THE ELECTRICAL AND PNEUMATIC POWER SUPPLY BEFORE TAKING ANY INTERVENTION ON THE MACHINE FOR MAINTENANCE OR FOR REPLACING DAMAGED OR WORN PARTS. FOLLOW ALL THE PROCEDURES DESCRIBED BELOW AND THE ADVICE WRITTEN IN CHAPTER 6 OF THIS MANUAL. 15.1 ELECTRICAL INSULATION PROCEDURE Before starting with any maintenance operation on the machine please follow the following procedure: 1.
  • Page 25 HEAD PARALLELISM ADJUSTMENT − Partially loosen the screws ( A ) and work alternately on the screws ( B ) and nuts ( C ) − Set the drills parallel to the work table − Firmly tighten the screws ( A ) 15.4 SPINDLE HEAD HORIZONTAL AND VERTICAL POSITIONING POINT 1 “Caution danger”...

  • Page 26: Working Cycle

    15.5 USE OF THE REFERENCE STOP FOR STANDARD 0°-90° MACHINING STEP 1 - The side squares (A) and back stops (B) are used to position the piece to be machined in the stan- dard working cycle. With the spindle head at 90° and the spindle holder unit clamped in place: −Position and lock the side squares at an appropriate distance from the drills to be used −Position the clamp cylinder (or cylinders) (C) in the area where the piece will be worked −Place the piece to be bored against the side squares using them as guides to position the piece under the...
  • Page 27 15.6 USE OF THE 1,5 + 1,5 MT EXTENSION FENCE ( OPTIONAL ) The extension fence is used to make a series of larger holes than the machine can make or to bore large-sized pieces. Use of the extension generally implies complete or partial exclusion of the side squares and positioning the spindle head at 90°.
  • Page 28 LONGITUDINAL POSITION OF THE EXTENSION FENCE ( OPTIONAL ) To use the extension fence longitudinally you need to fasten it to the back stop profile using the handles pro- vided. Follow the procedure described below: − Turn the side squares over to bring them out of the table, making sure they are under the work table. −...
  • Page 29 15.8 USE OF THE TRIANGLE FOR 45° FRAMES ( OPTIONAL ) The 45° triangle is particularly useful for 45°-45° jointing, mainly used for quickly manufacturing frames. Fasten the triangle (1) on the table in the reference holes and clamp it in the centre hole using the lever (2). This way it is possible to rest the pieces cut at 45°...
  • Page 30 16. WORKING EXAMPLES PANEL MATING EXAMPLES Assembling parts Mating parts (at 0°) Mating parts (between 0° and 90°) FRAME MATING EXAMPLE AT 0° AND AT 45° SIMULTANEOUS MIRROR DRILLING EXAMPLES Reference assembling Simultaneous mirror drilling of two panels (drilling Simultaneous drilling of two side panels (drilling head head at 0°) at 90°)
  • Page 31 DRILLING EXAMPLES WITH REFERENCE FENCES Transverse positioning of the fence, equipped with Transverse positioning of two fences, equipped with reference stops, to drill transverse holes on side pan- reference stops, to drill simultaneously transverse els for the insertion of support panels holes on side panels for the insertion of support panels Longitudinal positioning of the 1500mm fence, equipped with two reference stops, to drill line holes on large...
  • Page 32 DRILLING EXAMPLES USING FRAME FENCE Example of the use of the standard dimension fence Example of the use of the triangular fence to drill to drill simultaneously two frames at 0° - 90° simultaneously two frames to be joined at 45° - 45° EXAMPLES OF AUTOMATIC MATING OF VERTICALLY AND HORIZONTALLY DRILLED PANELS PHASE 1 PHASE 2...
  • Page 33 DRILLING EXAMPLES FOR HINGE SEAT It is possible to drill holes using 35mm O.D. tools max. ( if you want to use a 40mm O.D. tool you must follow carefully the procedure described below) ATTENTION !!! The 35mm O.D. tool has to be mounted only on the spindles corresponding to three right positions of the rack (see the three arrows on the right side of the figure below), besides the head group has to be positioned in the “0 0 0 0,0”...

  • Page 34: Maintenance

    17. MAINTENANCE 17.1 ORDINARY MAINTENANCE AN ADEQUATE MAINTENANCE IS A CRUCIAL FACTOR FOR A LONGER LIFE OF THE MACHINE, AND TO OBTAIN OPTIMAL WORKING CONDITION OF THE MACHINE ITSELF. ALL THE MAINTENANCE OPERATIONS MUST BE DONE WITH THE MACHINE TURNED OFF.

  • Page 35: The Hole Is Not Accurate

    19.4 THE WORKING PIECE IS NOT BLOCKED BY THE SAFETY CLAMP If the clamps are not clamping properly, check the air pressure and connection pipes. To solve these problems we suggest you contact Maggi Engineering Post-Sale Service, or your local dealer. 20. NOISE EMISSION Noise emission according to correct working of machine and balancing and grinding of tools, is variable and depends on working material, drill diameter and depth drill.

  • Page 36: Terms Of Guarantee

    The machine has been built according to technological and safety criteria and has been checked in our fac- tory before being forwarded. MAGGI TECHNOLOGY guarantees machine working and quality in agreement with law rules, for a period of 12 months. Improper use and incorrect maintenance, not following the rules contained in this manual, as well as adjustments or modifications not approved by the manufacturer, cancel all the terms of guarantee.
  • Page 37 NOTES Send to: MAGGI TECHNOLOGY srl Sales and technical Assistance Via delle Regioni n°299 50052 CERTALDO (Fi) ITALY...
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  • Page 39: Spare Parts Catalogue

    25. SPARE PARTS CATALOGUE POS. CODE DENOMINATION GROUP REFERENCE SHEET 26354000 FRAME UNIT SHEET. 1 26354100 TABLE UNIT SHEET. 2 26300200 RACK UNIT SHEET. 3 26054300 LH SQUARE UNIT SHEET. 4 26054301 RH SQUARE UNIT SHEET. 4 26354401 SPINDLE HEAD UNIT SHEET.
  • Page 40 26354000 FRAME UNIT SHEET 1...
  • Page 41 26354000 FRAME UNIT POS. CODE PART NAME QUANTITY ACIMALL STICKER 00001013 FITTING 01-8-1/4 00001101 FITTING ART.01-8-1_8 00001102 FITTING 050800 "T" 00001104 FITTING R7 8 TITAN 00001105 FITTING 150818 00001106 PNMX NIPPLE 101-1/8-1/8 TITAN 00001108 FITTING T150814 00001109 PNMX SILENCER 6.05.18 00001116 FITTING REDUCER M/F 1041214 00001117...
  • Page 42 26354100 TABLE UNIT SHEET 2...
  • Page 43 26354100 TABLE UNIT POS. CODE PART NAME QUANTITY 00005045 PLAIN BEARING PAP 2530P10 00018364 SCREW VTCEI M10X16 UNI-5931 00018503 NUT M10 UNI-5588 6S 00018522 WASHER Ø10 UNI-6592 00150909 SCREW VSTEI M8X20 P.C. UNI-5927 36001016 BRONZE SHIMMING RING 36001127 ADJUSTMENT STUD 36222125 HOLLOW ROTATION PIN 36301018...
  • Page 44 26300200 RACK UNIT SHEET 3...
  • Page 45 23200200 RACK UNIT POS. CODE PART NAME QUANTITY 00015205 OVERTURNING CYLINDER 1561-80-230-01-1 PNEUMAX 00000169 RING NUT M30x1,5 00003305 SEEGER E12 00003904 PULLER GRIP ART.271 00003935 SNAP LEVER M6x25 00018307 SCREW VTCEI M8X16 UNI-5931 00018330 SCREW VTCEI M10X50 UNI-5931 00018450 SCREW VSTEI M6X10 P.C. UNI-5927 00018500 NUT M6 UNI-5588 6S 00018520...
  • Page 46 26054300 / 26054301 LH / RH SQUARE UNIT SHEET 4...
  • Page 47 26054300 / 26054301 LH / RH SQUARE UNIT POS. CODE PART NAME QUANTITY 00003304 SEEGER E17 00003455 INA BEARING AXK1730 00003456 INA RING AS 1730 00003460 INA BEARING AXK1024 00003461 INA RING AS 1024 00003911 WING NUT M8 00003940 BOTECO SLEEVE 775-38 M12 00003961 ELESA COUNTER DD51-AN-002.
  • Page 48 26354401 SPINDLE HEAD UNIT SHEET 5...
  • Page 49 26354401 SPINDLE HEAD UNIT POS. CODE PART NAME QUANTITY 00000168 SELF LOCKING RING NUT M 17 X 1 00000180 NUT M10 UNI-5589 6S 00000213 PARALLEL KEY 5x5x10 UNI-6604 A 00001105 FITTING ART.015-8-1_8 00003303 SEEGER E15 00003455 INA BEARING AXK1730 00003456 INA RING AS 1730 00003934 BOTECO HANDLE 522-104 M10...
  • Page 50 26300500 CLAMPING UNIT SHEET 6...
  • Page 51 26300500 CLAMPING UNIT POS. CODE PART NAME QUANTITY 00000051 SCHNOR WASHER Ø10 00001110 FITTING -L-ART-04-8 00004022 SNAP LEVER KRP-63 M8 L20 00005041 FISCHER-SCH-8-12-GR 00018429 SCREW VTSPEI M6x20 00018500 NUT M6 UNI-5588 6S 00018501 NUT M8 UNI-5588 6S 00018503 NUT M10 UNI-5588 6S 00018602 SCREW VTBCEI M10X30 ISO-7380 00018607...
  • Page 52 26054502 CLAMP UNIT ( CLAMPING UNIT SUBGROUP ) SHEET 7...
  • Page 53 26054502 CLAMP UNIT ( CLAMPING UNIT SUBGROUP ) POS. CODE PART NAME QUANTITY 00000118 NUT M14 UNI-5589 6S 00001102 PNMX FITTING R5_8_T 00001110 PNMX FITTING L-ART-04-8 00001120 PISTON SEAL 00001121 PNMX OR COD R-1502.50.5 00001128 BLACK SPIRAL 00001250 PNMX FITTING 06 8 1-4 00003120 BOTECO 119-32 M6 00005103...
  • Page 54 26354600 BACK STOP UNIT SHEET 8...
  • Page 55 26354600 BACK STOP UNIT POS. CODE PART NAME QUANTITY 00003305 SEEGER E12 00003424 BEARING 6001 2RS1 00003520 OR RING 2031 00004044 SNAP LEVER M6 x 30 00005127 SELF TAPPING SCREW TC Ø2,2x6,5 ISO1481 00018307 SCREW VTCEI M8X16 UNI-5931 00018327 SCREW VTCEI M8X35 UNI-5931 00018431 SCREW VTBCEI M6X20 ISO-7380 00018521...
  • Page 56 26300700 HEAD UNIT SHEET 9...
  • Page 57 26300700 HEAD UNIT POS. CODE PART NAME QUANTITY 00000037 WASHER Ø12X18X1 00000041 SCHNOR WASHER M6 00000042 SCHNOR WASHER Ø8 00000211 PARALLEL KEY 4x4x12 UNI-6604 A 00000212 PARALLEL KEY 4x4x25 UNI-6604 A 00000222 PARALLEL KEY 5x5x50 UNI-6604 A 00003305 SEEGER E12 00003337 SEEGER I 28 00003424...
  • Page 58 26054810 1,5 +1,5 Mt EXTENSION FENCE + N° 4 ROTARY STOPS UNIT SHEET 10...
  • Page 59 26054810 1,5 +1,5 Mt EXTENSION FENCE + N° 4 ROTARY STOPS UNIT POS. CODE PART NAME QUANTITY 00000150 SELF LOCKING NUT M10 UNI-7473 00003921 SNAP LEVER KRB 6356020 M8 00004020 SNAP LEVER ART 523-65 M8x40 00005127 SELF TAPPING SCREW TC Ø2,2x6,5 ISO1481 00018456 SCREW VTSTEI 6x35 PP 00018500...
  • Page 60 PNEUMATIC SYSTEM SHEET 12...
  • Page 61 PNEUMATIC SYSTEM SHEET 13 CLAMPS POS. CODE PART NAME QUANTITY 00015220 PNEUMATIC PEDAL 228.52.10.2/1 00001101 FITTING ART.01-8-1_8 00001109 PNMX SILENCER 6.05.18 00015651 FITTING T210814 "T" 00015233 REDUCTION FILTER 1/4 20 08 T.P.(17106B.B.C.P) 00015221 PRESSURE SWITCH 1_8 CODE PMNX 10A 00015652 FITTING ART 109 COD 10918 00015224 PNMX FLOW CONTROL 6.01.14N...
  • Page 62 EMERGENCY TRANSFORMER FUSES FUSES LINE LAMP MOTOR SWITCH TRANSFORMER 0-230-400 / 0-24 PRESSURE SWITCH PNEUMATIC MAIN SWITCH PEDAL AIR PHASE CABLES PROTECTION CABLE POWER SUPPLY 230V-400V / 50Hz-60Hz MOTOR 3PH MOTOR 3PH 230V-400V / 50Hz-60Hz 230V-400V / 50Hz-60Hz...
  • Page 63 ELECTRIC SYSTEM ELECTRIC SYSTEM SHEET 15 SHEET 15 PART NAME QUANTITY POS. SYMBOL CODE 00005900 ELECTRICAL BOX GEWISS IP56 200X255X130 00006900 ELECTRICAL BOX KEY GEWISS (46522) 00005070 EMERGENCY PUSH BUTTON 00005091 COMPLETE MAIN SWITCH 00005075 LAMP HOLDER 00005076 LAMP 24V AC 2W CABLE GLAND PG 13,5 00005034 TRANSF.
  • Page 64 SPARE PARTS REQUEST ATTENTION! FILL IN DETAILS THIS FORM Customer Date ……………………………………………………. ………………………………………………………….. Telephone number Address ………………………………………………………….. ………………………………………………………….. Telefax ………………………………………………………….. ………………………………………………………….. MACHINE TYPE SERIAL NUMBER DELIVERY DATE GROUP CODE CODE PART NAME QUANTITY NOTE ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………………… N.B.: Please attach a copy of each table where the requested part is.
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  • Page 66 Via delle Regioni, 299 Maggi Technology S.r.l Woodworking machinery 50052 Certaldo ( Fi ) Italia Tel. +39 0571 63541 Fax. +39 0571 664275 E-mail maggi@maggi-technology.com Development by MAGGI TECHNOLOGY S.r.l.

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