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Related Manuals for Big Dutchman EUROVENT-L
Summary of Contents for Big Dutchman EUROVENT-L
- Page 1 Operating manual EUROVENT-L Code Nr. 99 97 0836 Edition 01.97 M 0836 GB...
- Page 4 Furthermore, damages on the manure belts and manure belt drives could occur. Thus, Big Dutchman recommends to punch all manure belts in preparation for the wet cleaning so that the cleaning water can quickly drain off through the tiers onto the floor. In order to prevent damages on the systems, the punching of manure belts is mandatory if cleaning equipment with several high-pressure nozzles (>...
- Page 5 As the punching generally takes place with a running manure belt, there are some risks for the fitter (e. g. at shock, shear or pinch points). Safety measures and health and safety requirements must absolutely be observed. Thus, for the execution of these works the presence of a person in the proximity of the emergency switch must be planned.
- Page 6 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 970 September 25, 2009 Assembly instruction: flexible tube Airducts are often used for manure drying purposes in manure belt systems. The air supply towards the cage tiers is effected via vertical distributors.
- Page 7 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 923 April 16, 2009 Gearbox ventilation In light of recent events we would like to remind you that the plugs have to be removed from the ventilation cap before the gear motors are put into operation (see illustration)! This is also described in every user manual.
- Page 8 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 883 November 24, 2008 Assembly instructions regarding the manure belt idler HD/XHD with auger With product information no.
- Page 9 Pos. Code no. Description 83-03-3080 Sliding plate left manure belt idler auger 83-03-3081 Sliding plate right manure belt idler auger 38-94-4613 Flange bearing sheet metall dia20 2hole cpl 99-10-3862 Mushroom head square neck bolt M 8x 20 DIN 603 galv 99-10-1040 Hexagon nut M 8 galv DIN 934-8 83-05-2305...
- Page 10 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 868 September 3, 2008 New idlers for all manure belt systems We modified the idlers for all manure belt systems.
- Page 11 For the new version the chain drive for the auger is completely removed from the dirt area which leads to a considerably higher operational reliability. Thanks to the slope towards the left and the right hand side of the auger, the dirt is conveyed on the shortest way to both ends of the auger to make cleaning more effective.
- Page 12 When an order is entered it has to be observed that, according to table 2, the parts lists "Endset manure removal" already include the standard idlers. If required (customer’s request), a replacement of the idler has to be effected. Table 3 gives an overview of all new versions. Table 2: Standard-idlers in the parts lists „Endset manure removal“...
- Page 13 Assembly instructions In the following we would like to illustrate changes in regard to the assembly. Those topics which have already been covered in the current manuals will not be dealt with. 1. Assembly of U-posts Pos. Code no. Description Foot adjustable M12x140 38-52-3903 galv/galv cpl...
- Page 14 2. b) Assembly of the chain drive for idler HD/XHD with auger 18;19;20 18;19;20 Pos. Code no. Description 83-03-3080 Sliding plate left manure belt idler auger 83-03-3081 Sliding plate right manure belt idler auger 38-94-4613 Flange bearing sheet metall dia20 2hole cpl 99-10-3862 Mushroom head square neck bolt M 8x 20 DIN 603 galv 99-10-1040...
- Page 15 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 839 May 6, 2008 Rubberized rollers for inspection car on one-...
- Page 16 Specification of the inspection car versions: Inspection car Feed trough Container guidance (one-piece, stepable) 3E EV-EU/APL/UV-S630A 99-98-3873 83-00-3941 4E EV-EU/APL/UV-S630A 99-98-3874 83-00-4956 5E EV-EU/APL/UV-S630A 99-98-3872 83-01-2622 5E EV/UV 99-98-3869 83-00-3234 6E aisle width 730-930mm 83-00-2121 99-98-3867 6E aisle width 930-1130mm 83-00-2148 83-00-5143 Michael Frase...
- Page 17 Product nformat Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box 11 63 · 49360 Vechta · Germany Tel. +49(0)4447-801-0 · Fax 801-237 big @ bigdutchman.de · www.bigdutchman.de No. 834 April 21, 2008 Diagonal welding of manure belts Until recently the manure belts have always been cut and welded in V-shape.
- Page 18 Note: Make sure that the ends of the manure belts are accurately aligned when they are placed one upon the other and welded! Misaligned welded belts cannot be adjusted later on. Stephan Sult August Wienken - Product Developement - - Product Manager - Poultry Cage Systems Poultry Cage Systems Page 2...
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Page 20: Table Of Contents
5.3 Maintenance and lubrication of the feeding system _________________ 26 5.4 Egg collection (longitudinal and cross collection) __________________ 30 5.5 Manure removal_______________________________________________ 33 5.6 Water supply _________________________________________________ 41 5.7 Cleaning and disinfecting ______________________________________ 43 Operating manual EUROVENT-L Edition: 1/97 M 836 E... - Page 21 6 Troubles and their remedies _______________________________________ 48 6.1 Feeding system _______________________________________________ 48 6.2 Egg collection ________________________________________________ 49 6.3 Manure removal_______________________________________________ 50 6.4 Water supply _________________________________________________ 51 7 Spare parts list __________________________________________________ 53 Operating manual EUROVENT-L Edition: 1/97 M 836 E...
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Page 22: General Information
This sign indicates risks or insecure procedures possibly Caution leading to injuries or material damage. This sign indicates notes leading to an effective, economic Note and environmentally-conscious handling of the installation. Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 23: General Safety Instructions
Let damaged or broken plugs be replaced by an electrician. Do not pull the plug from a socket at the flexible cable. Covering electrical motors can cause high temperatures so that fire results and the working means can break down. Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 24: Maintenance
• Invoice No. of original invoice • Current supply, e.g. 220/380V-3Ph.-50Hz. Liability The manufacturer is not responsible for any damages of the machine or the software resulting from unauthorised changes done by the user. Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 25: Disorders Due To Power Failure
Copyright 1996 by Big Dutchman For further information please contact: Big Dutchman International GmbH PO Box 1163 D - 49360 Vechta, Germany Phone +49 (0)4447/ 801-0, Telex: 25510 big d, Fax: +49 (0)4447/ 801-237. -
Page 26: Introduction
Big Dutchman During the feeding process, the EUROVENT-laying installation creates a sound level <70 dB (A). Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 27: Technical Data
Height catwalk (h) * 2095 2685 2685 * Height compensation 30 mm = adjustable to a total 60 mm. ± Length of a section = 2008 mm, tier distance = 590 mm Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 29: Operating Instructions
Egg collection (longitudinal and cross collection) The collection of eggs is carried out: • manually - Take the eggs from the egg dispatch with care in order to avoid an increased number of cracked eggs. Operating manual EUROVENT-L Edition: 1/97 M 836 E... -
Page 30: Manure Removal
The interval of manure removal depends on the type of the installation - with or without ventilation - as well as the row length. In case these rules are broken, there is danger of manure belts not being driven by the drive rollers any more. Operating manual EUROVENT-L Edition: 1/97 M 836 E... - Page 31 2 = manure removal every second day 7 = manure removal every seventh day, suitable only for installations with ventilation, in which the manure is pre-dried up to a dry matter content of approx. 50 %. Operating manual EUROVENT-L Edition: 1/97 M 836 E...
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Page 32: Water Supply
• The hens in one cage can reach two nipples. • Depending on the installation type there is either a water collecting channel for splash water underneath the nipple tube or one integrated in the air duct. Operating manual EUROVENT-L Edition: 1/97 M 836 E... - Page 33 Sulphate mg/l Higher values cause diarrhoea. In case of high chloride or magnesium values, development is impeded with more than 50 mg sulphate/l. Zinc mg/l Higher values are toxic. Operating manual EUROVENT-L Edition: 1/97 M 836 E...
- Page 34 In case of float tanks and ball tanks working completely independent of the pre- pressure it is the task of the pressure reducer to limit the water pressure to a maximum of 3 bar. Operating manual EUROVENT-L Edition: 1/97 M 836 E...
- Page 35 The ball tank may only be operated with max. 3 bar input pressure. Caution Too high a pressure leads to damage on the couplers and nipple pipes. • Check water supply and cleanliness of the water. If necessary, clean the central water filter. Operating manual EUROVENT-L Edition: 1/97 M 836 E...
- Page 42 90°, 12.5 m/corner must be added. These values are to be understood as standard values and they are influenced by different factors, such as humidity, structure and fat content of the feed. Operating manual EUROVENT-L Edition: 1/97 M 836 E...
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Page 72: Spare Parts List
Chain guide rail HD cpl 99 50 1205 Spring washer A 12 DIN 127-A2E 99 10 1045 Hexagon nut M6 DIN 934 15 00 0040 Spring f/corner 90deg Corner 90° BD 2000 Operating manual EUROVENT-L Edition: 1/97 M 836 E... - Page 73 Hexagon socket countersunk head srew M 8x25 DIN7991 99 50 3913 Shear pin 8x1,5x30 steel tubular rivet DIN 7340 Supporting profile f/drive MPF EV-L/C500 00 00 1172 Type plate: Big Dutchman 135mmx25mm 00 00 1186 Pictograph: Before maintenance mainswith "OFF" 00 00 1187 Pictograph: shielding...
- Page 74 7 Spare parts list Page 55 Exploded view 2 MPF drive 1-line 02.96 Operating manual EUROVENT-L Edition: 1/97 M 836 E...
- Page 75 Float ball for valve 1/2" PVC 30 00 3602 Float valve 1/2" PVC without ball 99 50 3757 Glue Tangit 0,275 kg tin 99 50 3760 Glue Tangit 0,125 kg tube 99 50 3759 Cleaner Tangit 1L Operating manual EUROVENT-L Edition: 1/97 M 836 E...
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