Adani Solar ASM-M10-144-AAA Installation Manual

Pv module

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PV MODULE
INSTALLATION
MANUAL

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Summary of Contents for Adani Solar ASM-M10-144-AAA

  • Page 1 PV MODULE INSTALLATION MANUAL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS DISCLAIMER OF LIABILITY SAFETY MEASURES PV MODULE UNPACKING AND STORAGE ENVIRONMENTAL CONSIDERATIONS SITE SELECTION MOUNTING INSTRUCTION ELECTRICAL CONFIGURATION PERIODIC MAINTENANCE AND CARE PRODUCT RECYCLING & END OF LIFE 10. WARNING 11. CONTACT DETAILS Appendix 1 Mesures De Sécurité...
  • Page 3: Disclaimer Of Liability

    Mundra Solar PV Limited (MSPVL) PV Modules. MSPVL / MSEL is referred as Adani / Adani Solar in the Installation Manual. MSPVL / MSEL is part of Adani Group. Adani Solar in the Installation Manual. MSPVL / MSEL is part of Adani Group.
  • Page 4 • Do not damage or scratch the front or backsheet surfaces of the module. • Do not punch or drill holes in the frame, it may cause corrosion to the frame. • The maximum altitude the PV module is designed for ≤ 2000m. •...
  • Page 5: Pv Module Unpacking And Storage

    2.2 Fire Safety • The modules are qualified for Application Class A: Hazardous voltage (IEC 61730: higher than 50V DC; EN 61730: higher than 120V), hazardous power applications (higher than 240W) where general contact access is anticipated. Modules qualified for fire safety Class C and safety through EN IEC 61730- 1 & 2 within this application class, are considered to meet the requirements for Safety Class II.
  • Page 6 Fig1: Method of module unpacking Note: Please note the modules will not be inside the box in this case. First the box will be removed and then the modules are removed, one-by-one from the pallet using a side support. Important Instructions •...
  • Page 7: Environmental Considerations

    4. ENVIRONMENTAL CONSIDERATIONS 4.1 Climate Conditions All Adani Solar modules models are tested as per IEC 61215, IEC 61730-I & II, IEC 61701, IEC 62716, IEC 62804, IEC 60068 standards. The modules are qualified for Application Class A, and safety qualification as per IEC 61730 within this application class are considered to meet the requirements of Safety Class II.
  • Page 8: Mounting Instruction

    • For installing solar modules on a roof, the roof must be covered with a layer of fireproof material applicable to the class, and sufficient ventilation must be ensured between the backsheet and the installation surface. A safe working area also must be left between the edge of the roof and the external edge of the solar array.
  • Page 9 6.2 Important Instruction for Mounting • Always avoid loop formation during designing, to minimize the risk during indirect lightning strike. • Confirm mounting system withstands the loads anticipated by wind and snow. • Loads of wind & and snow should not cross the maximum rated load bearing capacity of PV module.
  • Page 10 PV modules which will not be part of Adani Solar warranty claim. When modules are ground mounted, select the height of the mounting system in such a way as to prevent the lowest edge of the module from being covered by snow for a long time in winter in areas that experience severe snow fall.
  • Page 11 Mechanical Drawings of PV Module (Gen 1) ASM-M10-144-AAA 1133±2 1133±2 1092±2 1092±2 4-DRAIN CUTS 4-DRAIN CUTS 4 - Ø4 4 - Ø4 GROUNDING HOLES GROUNDING HOLES 4 - 10x7 4 - 10x7 INSTALLING INSTALLING HOLES HOLES 16 - 8x3.5 16 - 8x3.5...
  • Page 12 Mechanical Drawings of PV Module (Gen 2) ASM-M10-144-AAA 1133±2 1133±2 1092±2 1092±2 4-DRAIN CUTS 4-DRAIN CUTS 4 - Ø4 4 - Ø4 GROUNDING HOLES GROUNDING HOLES 4 - 10x7 INSTALLING 4 - 10x7 HOLES INSTALLING HOLES 16 - 8x3.5 16 - 8x3.5...
  • Page 13 6.3.1 Monofacial & Bifacial Assembly Mechanical Installation 6.3.1.1 Bolts Mounting Monofacial & Bifacial Modules PV Laminate PV Laminate PV Laminate Aluminum Frame Backing Nut Aluminum Aluminum Frame Frame Bolt Nut Washer Washer Washer Nut Washer Support Structure Support Structure Fig 4. PV Modules installed with screw/bolt fitting method 6.3.1.1.
  • Page 14 Gen - 2 6.3.1.2 Clamp Type Fixing Monofacial & Bifacial Modules Adani Solar has done number of tests on clamps and on the basis of that test results, it is recommended to use clamps with EPDM only. • At least 4 numbers of clamps are required to fix the PV module on structure or mounting rail.
  • Page 15 Adani Solar customer service team. The compatibility with given test loads as mentioned in Table 7, can only be assured if the site conditions and installation is within maximum permissible limits as tested for the different Tracker models and installation done exactly the same way as done during the load approval testing.
  • Page 16 • Adani Solar modules contains copper cables with 4mm² cross-sectional area with voltage rating 1500V (IEC) and 1500 V (UL) for maximum system voltage, 90º C and are also UV resistant. Do not expose cable in waterlogged places.
  • Page 17 In field application it is recommended to use 4mm² cables insulated for minimum of 90ºC and designated as PV wire. • It is recommended to use Connectors from same manufacturers for mating with each other. Please contact Adani solar if such replacement is needed and for connector specifications. Bend Radius...
  • Page 18 • Adani solar modules can be installed by using any third party listed grounding devices to connecting grounding terminals. As per instruction manual of grounding device manufacturer, the grounding device should be installed. It is recommended to ground every module at the provided grounding holes (4 mm or 5/32-inch diameter) marked with ground symbol.
  • Page 19 Procedure 2:- Grounding by bolts: # 2058729-1 1) Wire slot (available for 4-6 mm² cable) 2) Slider 3) Bolt 4) Base 5) Nut • Tyco made grounding hardware comes with grounding bolt, mounting and grounding hex nut inside the package. •...
  • Page 20: Electrical Configuration

    The module might produce more or less voltage or current than rated value in uncertainty condition. Please refer technical datasheet of different models of Adani Solar modules for finding the electrical values. Products are made as per the standards of IEC 61215/IEC 61730-i&II/IS 14286...
  • Page 21 Combiner Box etc. Adani solar is not responsible for any type of accident occurring in Power plant using Adani modules. There is always a risk of lightening to PV power plants and PV modules and Adani Solar requests the EPC installer and the customer to analyze the risk of lightening as per IEC 62305-2 or NEC code/UL61730 and install lightening arrestors and SPD's such that no part of PV system and PV Module is affected by lightening or any other high voltage surges.
  • Page 22: Periodic Maintenance And Care

    PV Modules installed under high humidity, high temperature and high voltage conditions may appear Potential Induced Degradation (PID). To reduce the risk of PID, on the modules DC connection site, it is mandatory to do the following. • To connect the negative to ground in Case of P-type module. •...
  • Page 23: Product Recycling & End Of Life

    Any failure to follow instruction may results in lethal electric shocks, burns, other injuries and some time may death also. Adani solar is not responsible for any type of accident occurring in Power plant using Adani modules.
  • Page 24: Appendix 1 Mesures De Sécurité

    Appendix 1 Mesures De Sécurité Consignes Générales De Sécurité • Lors d'une exposition directe à la lumière du soleil, le module PV produit de l'électricité, ce qui peut entraîner un choc électrique ou lors de l'utilisation d'un module exposé à la lumière directe du soleil, il est conseillé d'utiliser des outils d'installation et, par précaution, de porter des gants pour se protéger des risques électriques.
  • Page 25 • Veuillez vous assurer que la polarité des modules ou des chaînes n'est pas inversée par rapport aux autres module la ficelle • Toute lumière solaire artificielle se concentrant sur le module PV n'est pas recommandée car elle peut réduire ses performances et cycle de vie. •...

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