Page 1 OPERATOR’S MANUAL MODELS 1F1/1F2 Platinum II Series Cushion & Pneumatic Tire Engine Powered/LPG, Gasoline, Dual Fuel, Diesel & Carburetor 3,000-8,000 lb. Capacities OPERATOR Printing: October 2015 (01) Publication No.: 0M45U-1F120 Printed in Marengo IL USA...
Page 2 Reliability. It’s the defining trait of our company and our forklifts. UniCarriers’ roots extend back over 100 years, and over that time, strong, reliable performance has always been the hallmark of our organization, our people and our equipment. Today, our unrivaled reliability continues to provide UniCarriers’ customers with a competitive edge.
Page 3: Warnings
UNICARRIERS AMERICAS OPERATOR’S MANUAL MODEL 1F1/1F2 SERIES WARNING • This Original Manual contains important safety information and must be made available to the operator. • Keep this manual on the truck at all times. • Do not operate the forklift unless you have reviewed and fully understand the Operator’s Manual. Failure to follow all of the instructions in this manual could be a violation of the Occupational Safety and Health Act.
Page 4 Failure to follow all instructions in this manual could be a violation of the Occupational Safety and Health Act. DISCLOSURE OF REGULATION APPLICABILITY FOR CALIFORNIA CUSTOMERS ONLY • To owner/operators of UniCarriers industrial trucks in California: ARB Regulation 2449(d)(3) June 2008: Starting June 15, 2008 the California Air Resources Board (CARB) placed a limit in idling time for in use off road diesel powered equipment.
Page 5: A Word To Unicarriers Forklift Operators
All information, specifications and illustrations in this manual are based and simple maintenance for safe usage of your UniCarriers industrial on the latest data obtainable at the time of publication. UniCarriers truck. We urge you to read this manual carefully before operating...
Page 6: Table Of Contents
Safety Signs and Safety Messages changed appropriately. Warning Symbols & Levels Only in the event that UniCarriers Americas Corporation is no longer Safety Rules and Practices in business and there is no successor to the business, the user may Operator Qualifications...
Page 7 LPG Level Warning/LPG Rack Lock Warning Operating Controls and Functions (LPG and Dual Fuel Forklifts) Applications Torque Converter Fluid Temp Warning Application Area for UniCarriers Trucks Radiator Level Warning Prohibited Applications for UniCarriers Trucks Air Cleaner Warning Main Components Fuel Filter Warning (Diesel Forklifts)
Page 8 TABLE OF CONTENTS TABLE OF CONTENTS SUBJECT PAGE SUBJECT PAGE Operating Controls and Functions (cont'd) Operating the Truck (cont'd) Switches Automatic Transmission Horn Button Loading Rear Right Grip with Horn Button (option) Transporting Loads Ignition Switch Unloading Lighting Switch and Turn Signal Switch Climbing Fuel Change Switch (Dual Fuel Forklifts) Stopping and Parking the Truck...
Page 9 Fuel Filter (Draining Water from Water Separator Daily Checks and Simple Maintenance Diesel Forklifts) Specifications Air Purge (Diesel Forklifts) Model Variation (Long Model Code) Breakdown - Draining of Tar from the Vaporizer (LPG & Dual Fuel 1F1 Series Forklifts) 1F2 Series...
Page 10 TABLE OF CONTENTS SUBJECT PAGE Specifications (cont'd) Main Truck - 1F1 (Pneumatic) 1F2 (Pneumatic) 1F1 (Cushion) 1F2 (Cushion) 1F1/1F2 (Compact Pneumatic) Mast Specifications - 1F1 (Pneumatic) 1F2 (Pneumatic) 1F1 (Cushion) 1F2 (Cushion) 1F1 (Compact Pneumatic) 1F2 (Compact Pneumatic) Fuel & Oil Capacity...
Page 11: Introduction
MAINTENANCE AND SERVICING UniCarriers model 1F1/1F2 series industrial trucks meet all applicable UniCarriers industrial trucks are built to be dependable, but as with requirements of ITSDF B56.1 at the time of manufacture. UCA will not any industrial truck, they are only as efficient as the operator and the assume, and expressly disclaims, any liability for injuries or damage persons responsible for maintaining them.
Page 12: How To Use This Manual
Only the intelligence, good judgement and care of the operator, Description of each major component of the 1F1/1F2 series forklifts and along with proper planned maintenance, will help assure that the unit how the instruments, gauges, and controls operate.
Page 13: Safety Signs And Safety Messages
SAFETY SIGNS AND SAFETY MESSAGES WARNING SYMBOLS & LEVELS Safety signs and Safety messages are placed in this manual and on the Always follow the warnings in this Operator’s Manual and any located truck to provide instruction and identify specific areas where potential on the truck to help avoid accidents and/or injuries from occurring.
Page 14: Safety Rules And Practices
SAFETY RULES AND PRACTICES OPERATOR QUALIFICATIONS SAFETY GUARDS WARNING WARNING • Operator must be trained, evaluated and authorized to drive • An overhead guard is intended to offer protection from falling the forklift and must understand safety techniques and rules objects but cannot protect against every possible impact.
Page 15: Personal Protective Equipment For Operating Forklift
SAFETY RULES AND PRACTICES PERSONAL PROTECTIVE EQUIPMENT FOR DAILY INSPECTION OPERATING FORKLIFT WARNING Helmet Safety Muffs • OSHA 1910.178 requires a daily or per shift inspection. Glasses Inspect the forklift before operating. Do not operate the forklift if it is in need of repair. If it is in need of repair, tag Dust the forklift, remove the key and report the condition to Mask...
Page 16: Operator Responsibility
SAFETY RULES AND PRACTICES OPERATOR RESPONSIBILITY WARNING • Safe operation is the responsibility of the operator. • The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself, other personnel, the truck, and material being handled. •...
Page 17 SAFETY RULES AND PRACTICES GENERAL (CONT’D) WARNING • A powered industrial truck is unattended when the operator is more than 8 m (25 ft) from the truck which remains in his view, or whenever the operator leaves the truck and it is not in his view.
Page 18: No Riders
SAFETY RULES AND PRACTICES GENERAL (CONT’D) NO RIDERS WARNING • Care shall be taken not to contact overhead installations such as lights, wiring, pipes, sprinkler systems, etc. WARNING • Do not sit on the forks (when loaded or not) or get under the forks or operator’s platform.
Page 19: Traveling
SAFETY RULES AND PRACTICES TRAVELING WARNING • Observe all traffic regulations including authorized plant speed limits. Under normal traffic conditions, keep to the right. Maintain a safe distance, based on speed of travel, from the truck ahead; and keep the truck under control at all times.
Page 20 SAFETY RULES AND PRACTICES TRAVELING (CONT’D) WARNING • Under all travel conditions, operate the truck at a speed that will permit it to be brought to a stop in a safe manner. • Travel with load-engaging means or load at lowered height except during stacking operation.
Page 21: Loading
SAFETY RULES AND PRACTICES TRAVELING (CONT’D) LOADING WARNING WARNING • Before driving over a dockboard or bridge plate, be sure • Handle only stable or safely arranged loads. that it is properly secured. Drive carefully and slowly across When handling off-center loads the dockboard or bridge plate, and never exceed its rated that cannot be centered, operate capacity.
Page 22: Dockboards (Bridge Plates), Trucks And Railroad Cars
SAFETY RULES AND PRACTICES LOADING (CONT’D) DOCKBOARDS (BRIDGE PLATES), TRUCKS AND RAILROAD CARS WARNING • When attachments are used, extra care shall be taken in securing, manipulating, positioning, and transporting the load. Operate trucks equipped with attachments as partially loaded trucks when not handling a load. •...
Page 23: Surface & Capacity
RAILROAD CARS (CONT’D) WARNING WARNING • The 1F1/1F2 Cushion Models must be used on only smooth, • All types of dockboards shall have a high friction surface solid floor conditions. The following conditions should be designed to reduce the possibility of employees or trucks avoided at all times.
Page 24: Fuel Handling
SAFETY RULES AND PRACTICES FUEL HANDLING WARNING • Do not breath exhaust gasses: they contain colorless and odorless carbon monoxide. Carbon monoxide is a dangerous gas and can cause unconsciousness or death. • Do not run the forklift in closed spaces or poorly ventilated areas.
Page 25: Installation Of Attachments
INSTALLATION OF ATTACHMENTS IN CASE OF TIP-OVER WARNING • The 1F1/1F2 series forklifts have been designed for attachments (refer to "Truck Modifications" on page 4). • Before installing hook-on attachments, be sure to read the installation manual issued by the attachment manufacturer to assure correct and proper installation.
Page 26: Transporting Forklift
SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT APPROACH ANGLE, DEPARTURE ANGLE AND GANGWAY WARNING Ramp breakover angle Approach angle 1. Tilt the mast back to the maximum without load. 2. Check the approach and departure angles to make sure the underside of the forklift does not come into contact with the load carrying platform or the ground.
Page 27: Hoisting (Lifting) Up Forklift
SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (CONT’D) WARNING HOISTING (LIFTING) UP THE FORKLIFT • Make sure that the cables/wire ropes WARNING do not interfere with the overhead guard while lifting the forklift. • Only use this method as a last resort to move the forklift if •...
Page 28: Function Tests
SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (CONT’D) TRACTION BAR The traction bar should be used FUNCTION TESTS only for pulling the forklift out of The functional tests are carried out to check whether the forklift ditches or muddy roads. functions correctly after it has been transported (over land or water), or after it has been taken out of storage.
Page 29: Position Of Data & Capacity Plates And Decals
SAFETY RULES AND PRACTICES POSITION OF DATA & CAPACITY PLATES AND DECALS WARNING • When data & capacity plates or warning & caution decals are damaged such that they cannot be read or have peeled off, they should be immediately replaced with new ones to ensure that they are constantly maintained in a legible condition.
Page 30 SAFETY RULES AND PRACTICES POSITION OF DATA & CAPACITY PLATES AND DECALS Except for EU region Lateral tip-over can occur if truck is improperly operated. Don’t risk injury or death. Buckle up belt WARNING Slow down before turning! Stay in seat IN CASE OF TIP-OVER Follow these...
Page 31: Data & Capacity Plates And Decals
SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS Actual Capacity will vary with forklift configuration and load center. Mast configuration will determine the maximum lifting distance. These values Know your unit. The data plate indicates all necessary information are stamped on the data plate.
Page 32: Identification Numbers
SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (CONT’D) The engine serial number is stamped as shown below. Gasoline Engine Gasoline Engine IDENTIFICATION NUMBERS K21/K25 Carburetor K21/K25 EFI The serial number of the forklift is stamped on the front panel. Engine No.
Page 33: Caution Drive Decal (In Case Of Tip-Over)
SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (CONT’D) WARNING DRIVE DECAL (TRAINED AND AUTHORIZED) CAUTION DRIVE DECAL (IN CASE OF TIP-OVER DECAL) WARNING • Operator must be trained and authorized to drive the forklift, and must understand safety techniques and rules for the WARNING forklift operation.
Page 34: Caution Fork Decal
SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (CONT’D) CAUTION DRIVE DECAL (OPERATION) CAUTION FORK DECAL WARNING • Do not stand on or underneath forks. • Riding on the forks is strictly prohibited. Furthermore, do not stand immediately underneath the forks. Otherwise, serious WARNING accidents can occur if the forks should move abruptly and the load placed on the forks unexpectedly falls down.
Page 35: Cooling Fan Warning Decal
SAFETY RULES AND PRACTICES ATA & CAPACITY PLATES AND DECALS (CONT’D) LPG FUEL WARNING DECAL COOLING FAN WARNING DECAL WARNING • Never touch the cooling fan while it is turning. Touching the cooling fan while it is turning may result in injury to your fingers, and in the worst case, may sever the fingers.
Page 36: Operating Controls And Functions
APPLICATION AREA FOR UNICARRIERS TRUCKS • Do not use as a towing truck for trailers UniCarriers industrial trucks are solely designed and manufactured to handle goods. The truck should only be fitted with the appropriate • Not to be used for pushing applications accessories relevant to the application.
Page 37: Main Components
OPERATING CONTROLS AND FUNCTIONS MAIN COMPONENTS 1. Mast Upright: The mast upright is the lifting device for the forks. The lifting is done through hydraulic lift cylinders and chains. 2. Lift Cylinders: The cylinders are used to lift the forks up and down. 3.
Page 38: Meters, Indicators And Lamps
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS METER DISPLAY NOTE: The operator compartment contains the 1F1/1F2 main functional • In place of the time, the date or hour meter may be displayed. controls to operate the truck in a safe and controlled manner. The meter •...
Page 39: Malfunction Indicator Light-Engine Check Warning
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (CONT’D) OIL PRESSURE WARNING LIGHT This warning illuminates when the oil pressure is low. MALFUNCTION INDICATOR LIGHT-ENGINE CHECK WARNING (Not Used On Diesel or Carburetor Forklifts) CAUTION This warning illuminates when there is a malfunction with an engine sensor or air-fuel ratio control, or other engine emission control issues.
Page 40: 10. Meter Display
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (CONT’D) 10. METER DISPLAY Changing Meter Display Changes automatically Start display (Appears immediately y more than 4.0 km/h (2.5 after the key switch is turned on.) Normal display (time display) Speedometer display ehicle speed Changes automatically.
Page 41: Clock
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (CONT’D) Setting the Time 10. METER DISPLAY cont'd Clock Press and hold Number change mode When the ignition switch is turned on, the start display appears, followed by the normal display (clock). Press the button to change the display to the date or press the button to change the display to the hour meter.
Page 42: Date
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (CONT’D) Setting the Date 10. METER DISPLAY (cont’d) NOTE: Date Press the button to change the setting item from year month hour minute con rmed. Press both the buttons at the same time to return to the previous setting item. Press the button to change the number up.
Page 43: 11. Water Temp Gauge
OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (CONT’D) NOTE TO THE OPERATOR: • All EFI forklifts have a creep home feature that will reduce engine 11. WATER TEMP GAUGE RPMs if the coolant temperature remains near the "H" position. Multipurpose warning lamp This indicates that the unit should be serviced by your Local Authorized Dealer.
Page 44: 13. Transmission Position
"2F" position, the displays appears as shown above. NOTE: When the forward-reverse lever is in the "F" or "R" position and the UniCarriers does not recommend starting in from the second speed operator is not seated on the operator's seat for three (3) seconds, the position.
Page 45: Malfunction And Warning Indications
OPERATING CONTROLS AND FUNCTIONS MALFUNCTION AND WARNING INDICATIONS CAUTION Multipurpose warning lamp • The LPG tank is out of or nearly out of fuel. Have the LPG cylinder tank replaced immediately. • For LPG tank mount bracket and low LPG fuel: the light is illuminated when the ignition switch is turned on.
Page 46: Radiator Level Warning
OPERATING CONTROLS AND FUNCTIONS MALFUNCTION AND WARNING INDICATIONS SERVICE REMINDER DISPLAY (CONT’D) RADIATOR LEVEL WARNING MAINTE PERIOD This warning illuminates when the engine coolant level is low, add coolant (refer to page 91). CAUTION When the time for regular service inspection (planned maintenance) approaches, this warning illuminates for 15 seconds after the ignition switch is turned on.
Page 47: Driver Recognition Mode
OPERATING CONTROLS AND FUNCTIONS DRIVER RECOGNITION MODE Registering a password can restrict the drivers of the When the key switch is off forklift. You can register a password for up to 5 people (A to E). Contact your Local Authorized Dealer for information about the registration of the password.
Page 48: Lpg Remaining Time Management
OPERATING CONTROLS AND FUNCTIONS LPG REMAINING TIME MANAGEMENT CAUTION • Set a time with a sufficient amount of leeway. • After replacing the LPG fuel cylinder, be sure to set the time setting again. Otherwise, the time setting continues after 00.0 LPG fuel cylinder replacement, and this may result in the LPG level warning symbol turning on at an unintended time.
Page 49 OPERATING CONTROLS AND FUNCTIONS LPG REMAINING TIME MANAGEMENT (CONT’D) Following is an explanation of how to set the time setting for the first time. Example: Setting the time to 12.3 hours Press and hold 00.0 Press the button to change the number up. Press the button to change the number down.
Page 50 OPERATING CONTROLS AND FUNCTIONS LPG REMAINING TIME MANAGEMENT (CONT’D) Following is an explanation of how to set the time setting for the second and later times. Example 1: Changing the time from 12.3 hours (previous setting) to 6.5 hours Example 2: Using the same 12.3 hours setting (previous setting) again. Operation when using the previous time setting again 12.3 Setting completed...
Page 51: Switches
OPERATING CONTROLS AND FUNCTIONS SWITCHES HORN BUTTON Pushing the button in the center of the steering wheel will sound the 1. Horn Button horn, regardless of ignition switch position. 2. Ignition Switch NOTE: For forklifts with the optional joystick control, there is also a horn 3.
Page 52: Ignition Switch
OPERATING CONTROLS AND FUNCTIONS SWITCHES (CONT’D) Diesel Forklift START Do not operate the starter for more than 30 consecutive seconds. If the IGNITION SWITCH engine does not start wait for at least 30 seconds and then try again, Insert the ignition key into the ignition starting with preheating.
Page 53: Lighting Switch And Turn Signal Switch
OPERATING CONTROLS AND FUNCTIONS SWITCHES (CONT’D) FUEL CHANGE SWITCH (DUAL FUEL FORKLIFTS) This switch is used to switch fuel from LPG to gasoline or vice versa. LIGHTING SWITCH AND TURN SIGNAL SWITCH Lighting Switch LPG Position: Press to this position to LPG position Neutral position Position bar...
Page 54: Seat Belt Interlock Shutdown Indicator (Option)
OPERATING CONTROLS AND FUNCTIONS SWITCHES (CONT’D) MAXIMUM SPEED CHANGE SWITCH (OPTION) This switch is an optional setting SEAT BELT INTERLOCK SHUTDOWN INDICATOR (RED - H (High) OPTION) switch for electronic control gasoline, LPG and dual fuel vehicles. It allows This option is an interlock system that will you to switch the maximum speed not let you start the forklift without the between high speed mode (H) and...
Page 55: Fuel Change Switch (Dual Fuel Forklifts)
OPERATING CONTROLS AND FUNCTIONS THROTTLE SENSITIVITY ADJUST SWITCH (OPTION) TRANSMISSION SHIFT (SMOOTHSHIFT) INDICATOR (GREEN - OPTION) This switch is an optional setting POWER (power mode) This option keeps the transmission from switch for electronic control shifting direction at high travel speeds or gasoline, LPG and dual fuel engine RPM's.
Page 56: Operating Controls
OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS FORWARD-REVERSE LEVER 1 Speed This lever is used to change the driving 1. Forward-reverse lever direction of the forklift (forward or NOTE: For forklifts with the optional fingertip control, this lever is reverse). Push the lever away from you located on the left side of the control unit.
Page 57: Parking Brake Lever
OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) PARKING BRAKE LEVER To set the parking brake, fully pull FORWARD-REVERSE LEVER (cont’d) Release Parking position position the lever towards you. To release the CAUTION Button parking brake, push down the button on top of the lever and then push the lever forward.
Page 58: Inching Brake Pedal
OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) WARNING INCHING BRAKE PEDAL The inching brake pedal allows you to finely adjust the forward and • During deceleration on any grade, only use the brake pedal reverse driving speed. or increase or decrease the speed by using the accelerator pedal.
Page 59: Accelerator Pedal
OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) WARNING ACCELERATOR PEDAL • Always sit in the operator's seat when operating any lever. This pedal allows you to adjust the engine speed (RPM's). The engine • Operating the control lever without properly sitting in the speed changes according to the operator's seat causes the loading interlock warning light to degree to which the accelerator pedal...
Page 60 OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) Control of lowering speed: The speed can be changed only by controlling the tilt angle of the lever, do not depress the accelerator CARGO-HANDLING CONTROL LEVER (CONT’D) pedal. Twin Control Lever Type Control of forward and backward tilting speeds: For both forward and This method uses two levers: a lift lever backward tilts, the speed can be changed by controlling the tilt angle for moving the fork up and down and a...
Page 61 OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) Loading condition Forward tilt operation of mast CARGO-HANDLING CONTROL LEVER (CONT’D) Automatically stops in the horizontal fork Without load Single-Lever Type (cont'd) position. • No automatic forward stop to horizontal CAUTION With load •...
Page 62 OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) 1 Lever Type 2 Lever Type CARGO-HANDLING CONTROL LEVER (CONT’D) Tilt Lever Lift Forward Forward Joystick Control Lever (Option - 2 & 2.5 Ton Only) Lift and backward Lower The joystick lever is electronically controlled. The cargo handling Lower and forward Backward...
Page 63 OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) CARGO-HANDLING CONTROL LEVER (CONT’D) Joystick Control Lever (Option - 2 & 2.5 Ton Only) (cont'd) Emergency Stop Button WARNING WARNING • If an erroneous cargo handling operation is noticed • The warning mark and a malfunction message will appear on the meter when the joystick control system malfunctions.
Page 64: Ansi/Itsdf Standards For Forklift Clamp Attachments
OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (CONT’D) AUTO STOP/START FUNCTION (GOM ONLY) This function automatically stops ANSI/ITSDF STANDARDS FOR FORKLIFT CLAMP the engine when the forklift has ATTACHMENTS not been operated for the set The ANSI/ITSDF Standards regarding forklift mounted clamp AUTO length of time if the following STOP...
Page 65: Operating The Truck
OPERATING THE TRUCK The following are the recommended procedures that should be PRECAUTIONS FOR COLD AND HOT WEATHER followed before and while operating a UniCarriers forklift. In Cold Weather Since the Occupational Safety and Health Act (OSHA) • Oil and Grease 29CFR1910.178(I) requires that “only trained and authorized...
Page 66: Operational Procedures
OPERATING THE TRUCK OPERATIONAL PROCEDURES WARNING There are certain hazards that cannot be avoided solely by mechanical • Do not turn the ignition switch ON unless the FORWARD- means in the everyday use of material handling trucks. Only the REVERSE lever is in neutral. intelligence, good sense, and care of the operator, along with proper maintenance, will assure that the trucks are operated properly.
Page 67 OPERATING THE TRUCK OPERATIONAL PROCEDURES (CONT) 4. After starting the engine give it time to warm up. Allow the engine to idle for 1 minute after starting. Then, press the accelerator GASOLINE & LPG FORKLIFT STARTING (INCLUDING DUAL pedal lightly and release it. If the surrounding temperature is high, FUEL) (CONT'D) lightly pressing and releasing the accelerator pedal will reduce Follow the procedure outlined below to start...
Page 68: Fuel-Change Switch (Dual Fuel Forklifts)
OPERATING THE TRUCK OPERATIONAL PROCEDURES (CONT’D) WARNING GASOLINE & LPG FORKLIFT STARTING (INCLUDING DUAL FUEL) (CONT'D) For GOM forklifts: WARNING • The forklift will not move if the forward-reverse lever is in the F or R position unless the operator depresses the accelerator pedal.
Page 69 OPERATING THE TRUCK OPERATIONAL PROCEDURES (CONT’D) 4. After the engine has completely stopped, move the fuel-change switch to the GAS position. Restart the engine. FUEL-CHANGE SWITCH (DUAL FUEL FORKLIFTS) (CONT'D) CAUTION NOTE (cont'd): • Do not use the fuel-change switch to change fuels when the •...
Page 70: Diesel Forklift Starting
OPERATING THE TRUCK OPERATIONAL PROCEDURES (CONT’D) DIESEL FORKLIFT STARTING WARNING FUEL-CHANGE SWITCH (DUAL FUEL FORKLIFTS) (CONT'D) Carefully follow the procedures below when turning the engine off after • Do not breathe exhaust gases, they contain a mixture of LPG operation. gases and particles.
Page 71 OPERATING THE TRUCK OPERATIONAL PROCEDURES (CONT’D) WARNING DIESEL FORKLIFT STARTING (CONT'D) • Always be sure that all body parts are kept within the NOTE: operator’s compartment. Do not operate the starter for more than 30 consecutive seconds. If the engine fails to start after even after operating the starter 3 times 8.
Page 72: Procedure For Jump Starting Efi Engines
OPERATING THE TRUCK PROCEDURE FOR JUMP STARTING EFI ENGINES CAUTION WARNING • Always connect positive (+) to positive (+) and negative (-) to body ground (for example, strut mounting bolt, engine lift • Always follow the instructions below. Failure to do so could bracket, etc.) not to the battery.
Page 73: Automatic Transmission
OPERATING THE TRUCK PROCEDURE FOR JUMP STARTING EFI ENGINES AUTOMATIC TRANSMISSION (CONT’D) 9. To start the engine with a booster battery, the following warnings must be followed. WARNING Forward • If done incorrectly, jump starting can lead to a battery Reverse explosion, resulting in severe injury or death.
Page 74 OPERATING THE TRUCK AUTOMATIC TRANSMISSION (CONT’D) When the forward-reverse lever is in the F or R position: • The forklift continues accelerating by depressing the accelerator Starting the forklift from the stopped condition: pedal. 1. When the forward-reverse lever is in the neutral position: •...
Page 75: Loading
When the load is big Dash Display enough to block forward visibility, drive the forklift backward. Follow the safety rules. UniCarriers does not recommend starting in from the second speed position. UNLOADING Slowly approach the unloading site and stop facing straight ahead.
Page 76: Climbing
OPERATING THE TRUCK CLIMBING WARNING For safety reasons, when driving a loaded forklift up a steep grade, it must be driven forward with the load in front; park on a downgrade, • To prevent unauthorized use, always remove the key from the backward with the load behind.
Page 77: Seat Adjustment
OPERATING THE TRUCK FORKS (CONT’D) SEAT ADJUSTMENT Suspension Seat Operator’s Weight Adjustment WARNING Adjust the suspension seat to the operator’s weight by turning the weight • Forks should be inspected daily for any damage, bending or adjustment dial at the front side of the other abnormal conditions.
Page 78 OPERATING THE TRUCK SEAT ADJUSTMENT (CONT’D) Lumbar Adjustment To expand the lumbar turn the Backrest Inclination Adjustment knob counterclockwise. To Adjust the backrest to the desired angle while pushing the lever located collapse the lumbar turn the to the left of the seat. Release the lever to lock the backrest. knob clockwise.
Page 79: Seat Belt
OPERATING THE TRUCK SEAT BELT WARNING 1. Holding the tongue pull out the seat belt gently. • Tightly wrap the seat belt around the hipbone as low as possible. If the seat belt comes off the hipbone and it wraps Tongue 2.
Page 80: Seat Belt Interlock Options
OPERATING THE TRUCK SEAT BELT INTERLOCK OPTIONS Option 4 - Seatbelt / Transmission, Mast & Engine Starter Interlock with Engine Shutdown The forktruck may be equipped with one of four options which requires the operator to be seated with the seat belt latched prior to primary If the seatbelt is unfastened the engine starter cannot be engaged, or if functionalty being enabled.
Page 81: Top Panel
OPERATING THE TRUCK TOP PANEL NOTE: • For opening the top panel rearward, refer to the top panel open The top panel can be opened toward the rear of the forklift. procedure label on the body. • Before opening the top panel, swing open the LPG cylinder as illustrated later in this manual (refer to page 82).
Page 82: Top Panel Lock
OPERATING THE TRUCK TOP PANEL LOCK TILT STEERING WHEEL The position of the steering wheel can WARNING be adjusted. To adjust, push down on the tilt lever (black) located on the left • Do not open the top panel with the engine running. Do not side of the steering column, and move place hands near the cooling fan because it rotates at a high the wheel to the desired position.
Page 83: Radiator Cover
OPERATING THE TRUCK SERVICE RELEASE LATCH (CONT’D) REARVIEW MIRROR (OPTION) Adjust the right and left rearview mirrors WARNING Rearview mirror respectively by hand so that both ensure the best view to the rear. • Before starting the engine, make sure that the steering wheel is returned to the original locked position.
Page 84: Lpg Cylinder Holder
OPERATING THE TRUCK LPG CYLINDER HOLDER Close Procedure Before closing the LPG cylinder holder, make sure that the top panel is properly closed (refer to page 79). 1. Pull the lock pin up to release the LPG cylinder holder. Slowly close the LPG cylinder holder and make sure that the latch pin is in the locked position.
Page 85: General Care And Maintenance
GENERAL CARE AND MAINTENANCE WET CELL BATTERY CARE AND MAINTENANCE WARNING CAUTION • Only trained and authorized personnel should conduct any maintenance or servicing of this unit and its battery. The following information is general information regarding the best methods for using and maintaining the battery, and it in no way can •...
Page 86 GENERAL CARE AND MAINTENANCE WET CELL BATTERY CARE AND MAINTENANCE Battery Fluid Level (CONT’D) WARNING Proper area • Do not place tools or other metallic objects on the top surface of the battery where they may come in contact with the battery terminals and cause an electrical short.
Page 87: Battery Specific Gravity
GENERAL CARE AND MAINTENANCE BATTERY SPECIFIC GRAVITY 1.30 1.28 1.26 1.24 1.22 1.20 1.18 1.16 1.14 1.12 1.10 –10 ˚C (14) (32) (50) (68) (86) (104) (122) (˚F) Electrolyte temperature The battery should not be left in the discharged state. When battery performance becomes questionable, check the specific gravity of the electrolyte, terminals of battery and alternator.
Page 88: Daily Inspection
GENERAL CARE AND MAINTENANCE DAILY INSPECTION 11. Check for full motion and proper function of all the steering and travel controls. To maintain your forklift in proper condition and ready for safe operation, 12. Check steering wheel play. be sure to perform the daily checks indicated below. If you note any 13.
Page 89 GENERAL CARE AND MAINTENANCE DAILY INSPECTION (CONT’D) WARNING • Do not open the top panel with the engine running. Do not place hands near the cooling fan because it rotates at a high speed and may cause injury. When opening the hood, be sure to turn off the engine.
Page 90: Operator's Daily Checklist (Sample)
GENERAL CARE AND MAINTENANCE OPERATOR'S DAILY CHECKLIST (SAMPLE) WARNING • Carry out the daily checks as per “Daily Inspection” in this Operator’s Manual on page 86 and the applicable provisions of laws and regulations of your country (In U.S. OSHA 29CFR1910.178). I .T.A.
Page 91: Maintenance And Inspection
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION Gasoline to be used • Except Germany: Regular (Unleaded) FUEL RECOMMENDATION • Germany: Normal gasoline leaded DIN 51 600 or normal unleaded DIN 51 607. Label of fuel type CAUTION Close Open • Be careful not to allow water or debris to enter the fuel tank during refilling, as it may cause damage to the EFI fuel system components.
Page 92: Engine Oil Level
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION REFILLING ENGINE OIL ENGINE OIL LEVEL QD32 Front K21, K25 QD32 Proper area Proper area High Front To check the oil level, pull out the level gauge, wipe it clean and reinsert; 1. For refilling the engine oil tank with engine oil, remove the oil filler remove it again to read the oil level.
Page 93: Engine Coolant Level
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) REFILLING ENGINE COOLANT 1. Remove the reservoir tank filler cap and add coolant until the ENGINE COOLANT LEVEL "MAX" level is reached (refer to page 92 for proper mixing ratio). Visually check the amount of coolant in the reservoir tank 2.
Page 94: Cooling System Bleeding Instructions
OPERATING THE TRUCK MAINTENANCE AND INSPECTION (CONT’D) 1. Remove the radiator cover and open the engine hood. Remove the radiator cap. COOLING SYSTEM BLEEDING INSTRUCTIONS 2. Place an appropriate size container under the radiator. Open the Antifreeze drain cock of the radiator and extract the coolant. Capacity 3.
Page 95: Brake Fluid Level
OPERATING THE TRUCK MAINTENANCE AND INSPECTION (CONT’D) BRAKE FLUID LEVEL Check the brake fluid level in the COOLING SYSTEM BLEEDING INSTRUCTIONS (CONT'D) brake fluid reservoir tank inside the 8. Add the recommended engine coolant mixture into the radiator, lid on the left side of the instrument when the coolant comes out of the bleeder hole with no air panel is within the proper range.
Page 96: General Care And Maintenance (Cont'd)
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) AUTOMATIC TRANSMISSION FLUID LEVEL REFILLING BRAKE FLUID Turn the brake reservoir tank cap counterclockwise to remove it. Gently pour the brake fluid into the tank until the fluid level reaches the "MAX" level (refer to page 125).
Page 97: Refilling Automatic Transmission Fluid
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) 5. Make sure that the fluid level is within the proper range. 6. If fluid is insufficient, refill with the specified fluid so that the level REFILLING AUTOMATIC TRANSMISSION FLUID gauge reads the proper range. Automatic transmission fluid can be added through the level gauge REFILLING HYDRAULIC OIL hole.
Page 98: Wheel And Tire
102 (7.0, 700) 1F2 2.8-3.0 Ton (Pneumatic) 28x9-15/12PR 102 (7.0, 700) 1F2 3.5 Ton (Pneumatic) 250-15/16PR 102 (7.0, 700) 1F1 (Compact Pneumatic) 6.00-9/12PR 145 (10.0, 1000) WARNING 1F2 (Compact Pneumatic) 21x8-9/14PR 128 (9.0, 900) • OSHA safety procedures must always be followed. Refer to OSHA 1910.177.
Page 99: Tire Replacement
Doing so could lead to a serious accident, including death in the case the jack comes off accidentally. Front (Drive) 18-6-12.12 Standard 1F1 (Cushion) • Use a jack with a capacity of 3.0 tons or more. Rear (Steer) 14-5-10 *HiLoad...
Page 100 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) Front Tire: 1. Place the forklift on a level and solid surface. TIRE REPLACEMENT (CONT'D) 2. Start the engine and raise the carriage about 250 mm (9.84 in). CAUTION 3. Place chocks behind the rear wheels to prevent movement of the forklift.
Page 101 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) CAUTION TIRE REPLACEMENT (CONT'D) • Each wheel nut has a conical bearing surface and each hole CAUTION in the rim is countersunk so that they can fit with each other. After attaching all wheel nuts, make sure each nut tightly •...
Page 102 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) WARNING TIRE REPLACEMENT (CONT'D) Wheel Nuts • Use a jack with a capacity of 3.0 Rear Tire: tons or more. WARNING 4. Pneumatic: Loosen the wheel nuts Rim Set Bolts one or two turns each by turning them •...
Page 103 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) TIRE REPLACEMENT (CONT’D) Rear Tire: (cont'd) WARNING • Use hardwood blocks that do not slip easily and are strong enough to withstand the forklift weight. Do not use broken or cracked blocks or metal blocks that slip easily. 6.
Page 104 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) TIRE REPLACEMENT (CONT’D) Tightening torque: Unit: ft-lb (N-m) Model P1F1 P1F2 A1F1 A1F2 2.0-2.5 ton 2.8-3.0 ton 3.5 ton 123 - 166 181 - 217 325 - 434 325 - 434 123 - 166 145 - 181 Single tire (167 - 226)
Page 105: Checking Mast
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) CHECKING LIFT CHAIN WARNING CHECKING MAST Check the mast to ensure that: • Use extreme care when checking lift chain tension. No oil leakage occurs at or around the lift and tilt cylinders. Check the chains for cracks or Check rollers for proper rotation.
Page 106: Fork Inspection
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) FORK REPAIR Repair - Only the manufacturer of the fork or an expert of equal FORK INSPECTION competence shall decide if a fork may be repaired for continued use, Ensure the forks are secured in their proper position and they are not and the repairs shall only be carried out by such parties.
Page 107: Checking Horn
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) CHECKING PARKING BRAKE LEVER Make sure the parking brake works properly CHECKING HORN when pulled and then returns to its original Check the horn for proper operation. (release) position. CHECKING LIGHTS Pulling force at gripping position is 116 - 160 N (12 - 16 kg, 26 - 36 lb).
Page 108: Checking Air Cleaner
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) CHECKING FAN BELT Fan belt Check the belt deflection by CHECKING AIR CLEANER applying moderate thumb pressure Deflection Remove the three clamps securing Clamp at a point midway between the amount the air cleaner case and take the Element pulleys.
Page 109: Air Purge (Diesel Forklifts)
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) AIR PURGE (Diesel Forklifts) WARNING FUEL FILTER (Draining Water from Water Separator Diesel Forklifts) (cont’d) • Never allow open flames, smoking or other sources of CAUTION ignition in the operation area. • Parts may remain very hot immediately after the engine has CAUTION stopped.
Page 110: Draining Of Tar From The Vaporizer
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) 6. For the valve cock type, open the purge valve cock. For the bolt (plug) type, slowly remove the plug. DRAINING OF TAR FROM THE VAPORIZER (LPG & Dual Fuel 7. Tar will drip, when it stops the procedure is complete. Forklifts) 8.
Page 111: Precautions For Using Lpg
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) • Do not use or park near fire. • Do not expose directly to the sun for extended periods of time. PRECAUTIONS FOR USING LPG • Inspect equipment pipe connections for gas leaks at mating sections.
Page 112: Cylinder Size
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) CYLINDER SIZE GOM Models Cylinder Vehicle Classification Capacity Weight Diameter Length Cylinder Size 9-1/2 US gal, 2,000 - 4,000 lb 33 lb 12.60 in 25.98 in 7-7/8 lmp gal (1.0 - 3.0 ton) (15 kg) (320 mm) (660 mm)
Page 113: Lpg Cylinder Replacement
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) Removing Cylinder Swing-Out Type 1. Place the fuel-change switch in LPG CYLINDER REPLACEMENT the LPG position. WARNING 2. Turn the discharge valve, located on the right side when viewed • Replace the cylinder in a well ventilated area. from the rear of the forklift, slowly to the right (clockwise) to fully •...
Page 114 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) Installing Cylinder Swing-Out Type 1. Turn the LPG cylinder so that the side with the locator hole for the LPG CYLINDER REPLACEMENT (CONT’D) locator pin on the bracket are lined up. Securely grasp the cylinder Removing Cylinder Swing-Out Type (cont'd) tank with both hands and lift the cylinder up and place on holder.
Page 115 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) Removing Cylinder Swing-Down Type 1. Follow steps 1 through 7 in LPG CYLINDER REPLACEMENT (CONT’D) removing cylinder swing-out Installing Cylinder Swing-Out Type (cont'd) type (refer to page 111). 4. Slowly open the discharge valve by turning counterclockwise. If 2.
Page 116: Refilling Lpg Cylinders
GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (CONT’D) REFILLING LPG CYLINDERS LPG CYLINDER REPLACEMENT (CONT’D) Installing Cylinder Swing-Down Type (cont'd) 2. Follow steps 2 through 4 in installing cylinder swing-out type (refer to page 112-113). 3. While supporting the bottom of the LPG cylinder, slowly push the holder up until it is in a horizontal position.
Page 117: Periodic Maintenance And Lubrication Schedule
GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE Before delivery of your new forklift, your dealer provides a pre-delivery inspection and adjustment service specified by the factory and designed to ensure satisfactory performance. The following tables list the servicing required to keep your forklift operating in good mechanical condition.
Page 118 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (CONT’D) Interval Months How to Inspection Items check Hundreds of hours Battery: mounting, level and specific gravity Visual/Test Harness and connectors Visual Fuses If Necessary Visual Relays Visual Switches Test Lights (all) Test Horn/Buzzer Test...
Page 119 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (CONT’D) Interval How to Months Inspection items check Hundreds of hours Wheel bearing for looseness Test/Adjust Wheel bearing grease (repack) Replace Wheel bearing for looseness Test/Adjust Steer axle adjustment Adjust If Necessary Wheel play Test Wheel bearing grease (repack)
Page 120 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (CONT’D) Interval How to Months Inspection items check Hundreds of hours Test Wheel operation effort Test Steering fluid pressure If Necessary Steering wheel (movement and play) Test Function of brake system Test Replace Brake fluid level...
Page 121 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (CONT’D) Interval Months Inspection items Hundreds Check of hours Hydraulic pressure Test If Necessary Hydraulic oil level Visual Hydraulic oil replacement Replace Micron oil filter Replace Suction filter Clean Movement and connection of levers Test Hydraulic hoses and tubes (cracks, damage and fittings) Visual...
Page 122 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (CONT’D) Interval Months How to Inspection items Hundreds Check of hours Function of mast Test Mast system (damage/cracks/wear) Visual Clearance of each stage If Necessary Measure Mast rail Grease Mast/carriage rollers If Necessary Visual/Test Back up metals...
Page 123: Periodic Maintenance And Lubrication Schedule For Emission Control System
GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION NOTE: SCHEDULE FOR EMISSION CONTROL SYSTEM • Periodic maintenance should be performed after specified Before delivery of your new forklift, your dealer provides a pre-delivery intervals have elapsed in months or hours, whichever comes first.
Page 124 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE FOR EMISSION CONTROL SYSTEM (CONT’D) Interval Months ..18 How to Inspection items Hundreds Check ..of hours Intake & exhaust valve ..Test/Adjust clearance (operating temp) Drive belt tension...
Page 125 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE FOR EMISSION CONTROL SYSTEM (CONT’D) Interval Months ..18 How to Inspection items Hundreds Check ..of hours Intake & exhaust valve ..Adjust clearance (operating temp) Drive belt tension...
Page 126: Lubrication Chart
GENERAL CARE AND MAINTENANCE LUBRICATION CHART Lubricate Suitable Oil Item Below Above Every 12 Months 16°C (60°F) 16°C (60°F) (2,400 hours) Lubricate at symmetrical positions Gasoline Every 6 Months Engine Oil (1,200 hours) Refer to Page 124 Diesel Change Every 3 Months Engine Oil (500 hours) Gear Oil...
Page 127: Recommended Lubricants
GENERAL CARE AND MAINTENANCE RECOMMENDED LUBRICANTS RECOMMENDED SAE VISCOSITY GASOLINE ENGINE OIL Item Specifications Remarks 20W-20, 20W-40, 20W-50 Gasoline API SJ or SL Refer to 15W-50 Engine Oil Recommended 10W-30, 10W-40, 10W-50 Diesel API CF SAE Viscosity * Not recommended 5W-30 Chart Gear Oil...
Page 128: Putting Forklift In Storage
GENERAL CARE AND MAINTENANCE PUTTING FORKLIFT IN STORAGE STORAGE OVER A LONG PERIOD OF TIME When the operation of the forklift is completely suspended for a given Putting the forklift in storage involves storing the forklift at the end of period of time, take the following measures and store the forklift in a dry each working day or storing the forklift over a long period of time.
Page 129: Servicing The Forklift In Storage
GENERAL CARE AND MAINTENANCE PUTTING FORKLIFT IN STORAGE (CONT’D) SIDE SHIFT (OPTION) SERVICING THE FORKLIFT IN STORAGE SLING POINT FOR HOOK-ON TYPE SIDE SHIFT 1. Periodically check the specific gravity and level the battery fluid. Charge and replenish as necessary. Sling point 2.
Page 130: Overview Of Side Shift
The following is the standard amount of side shift. thoroughly and understand it. For handling (safety, operations, inspection) of the forklift, refer to the applicable sections of this manual. Model Variation Side Shift Distance 1F1/1F2 series Each to right/left 100 mm (3.94 in)
Page 131: Main Terms Used In This Section
GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (CONT’D) SAFETY RULES AND PRACTICES WARNING Shift to right. Shift to left. • Do not make sudden and quick shifts with the forks loaded or raised. MAIN TERMS USED IN THIS SECTION Shift: To move the forks or load to the right or the left. Side Shift Stroke: The maximum distance the forks or load can travel to the right or the left.
Page 132 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (CONT’D) WARNING SAFETY RULES AND PRACTICES (CONT'D) • Do not travel with unstable or unsecured loads. WARNING • Do not use the shift function to push or pull loads or pallets. Do not travel with loads shifted to one side. When loads are shifted (off centered) they will be less stable.
Page 133: Operation Of The Control Lever For Side Shift
GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (CONT’D) When the lever is pulled toward the operator, the shift finger bar (with forks OPERATION OF THE CONTROL LEVER FOR THE SIDE SHIFT mounted) shifts (moves) to the right. A forklift attached with a side shift has a control lever to operate the side shift, in addition to the control levers for standard operations.
Page 134: Side Shift Operation
GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (CONT’D) CAUTION SIDE SHIFT OPERATION • Do not shift the forks while the forks are inserted into the 1. Pallet pallet. This could cause the load to shift if the pallet is 2. Fork pushed.
Page 135: Daily Checks And Simple Maintenance
GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (CONT’D) DAILY CHECKS AND SIMPLE MAINTENANCE WARNING • If any abnormality is noted in the daily checks, immediately report it to the appropriate personnel or contact your Local Authorized Dealer for repair. Do not operate the forklift until the malfunctions is repaired.
Page 136: Specifications
SPECIFICATIONS MODEL VARIATION (LONG MODEL CODE) BREAKDOWN - 1F1 SERIES        DESTINATION U: Europe & General Overseas Areas (GOM) V: North America UL "G", "LP" & "G/LP" S: North America UL "LPS" FUEL TYPE : Carburetor Gasoline...
Page 137: 1F2 Series
SPECIFICATIONS MODEL VARIATION (LONG MODEL CODE) BREAKDOWN - 1F2 SERIES         DESTINATION U: Europe & General Overseas Areas (GOM) V: North America UL "G", "LP", "G/LP" & "D" S: North America UL "LPS" FUEL TYPE : Carburetor Gasoline/Diesel W: Carburetor Dual Fuel (LPG/Gasoline)
Page 138 SPECIFICATIONS MAIN TRUCK - 1F1 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MP1F1A15JV/ MP1F1A18JV/ MP1F1A20JV/ MP1F1A 15U/ MP1F1A18U/WU LV/DV LV/DV LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center...
Page 139 SPECIFICATIONS MAIN TRUCK - 1F1 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F1A15JV/ MP1F1A18JV/ MP1F1A20JV/ MP1F1A15U/WU MP1F1A18U/WU LV/DV LV/DV LV/DV Item Approach Angle 37.0 Ramp Breakover Grade Clearance 49.0 Angle Departure Angle 39.0 37.0...
Page 140 SPECIFICATIONS MAIN TRUCK - 1F1 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F1A15JV/ MP1F1A18JV/ MP1F1A20JV/ MP1F1A15U/WU MP1F1A18U/WU LV/DV LV/DV LV/DV Item Forward mph (km/h) 11.5 (18.5) Maximum Travel Speed Reverse mph (km/h) 11.5 (18.5)
Page 141 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MP1F2A20JV/ MU1F2A20JV/ MY1F2A20V/U MP1F2A20U/WU MU1F2A20U/WU LV/DV LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm)
Page 142 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F2A20JV/ MU1F2A20JV/ MY1F2A20V/U MP1F2A20U/WU MU1F2A20U/WU LV/DV LV/DV Item Approach Angle 32.0 Ramp Breakover Grade Clearance 44.0 Angle Departure Angle 45.0 Full Load fpm (mm/sec) 118.1 (600) 129.9 (660)
Page 143 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F2A20JV/ MU1F2A20JV/ MY1F2A20V/U MP1F2A20U/WU MU1F2A20U/WU LV/DV LV/DV Item Forward mph (km/h) 11.8 (19.0) 11.2 (18.0) Maximum Travel Speed Reverse mph (km/h) 11.8 (19.0) 11.2 (18.0) 3880 (1760 /...
Page 144 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MP1F2A25JV/ MU1F2A25JV/ MY1F2A25V/U MP1F2A25U/WU MU1F2A25U/WU LV/DV LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm)
Page 145 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F2A25JV/ MU1F2A25JV/ MY1F2A25V/U MP1F2A25U/WU MU1F2A25U/WU LV/DV LV/DV Item Approach Angle 32.0 Ramp Breakover Grade Clearance 44.0 Angle Departure Angle 37.0 Full Load fpm (mm/sec) 118.1 (600) 129.9 (660)
Page 146 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MP1F2A25JV/ MU1F2A25JV/ MY1F2A25V/U MP1F2A25U/WU MU1F2A25U/WU LV/DV LV/DV Item Forward mph (km/h) 11.8 (19.0) 11.2 (18.0) Maximum Travel Speed Reverse mph (km/h) 11.8 (19.0) 11.2 (18.0) 3880 (1760 /...
Page 147 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MUJ1F2A28JV/LV/DV MUG1F2A30JV/LV/DV MYG1F2A30V/U MUG1F2A30U/WU Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 102.8 (2610) 105.5 (2680)
Page 148 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MUJ1F2A28JV/LV/DV MUG1F2A30JV/LV/DV MYG1F2A30V/U MUG1F2A30U/WU Item Approach Angle 41.0 Ramp Breakover Grade Clearance 52.0 49.0 Angle Departure Angle 42.0 43.0 Full Load fpm (mm/sec) 104.3 (530) 106.3 (540)
Page 149 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MUJ1F2A28JV/LV/DV MUG1F2A30JV/LV/DV MYG1F2A30V/U MUG1F2A30U/WU Item Forward mph (km/h) 11.8 (19.0) 11.5 (18.5) 11.2 (18.0) Maximum Travel Speed Reverse mph (km/h) 11.8 (19.0) 11.5 (18.5) 11.2 (18.0) 4321 (1960 /...
Page 150 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MUG1F2A35JV/LV/DV MYG1F2A35V/U MUG1F2A35U/WU Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 108.5 (2755) Overall Width (standard tires)
Page 151 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MUG1F2A35JV/LV/DV MYG1F2A35V/U MUG1F2A35U/WU Item Approach Angle 51.0 Ramp Breakover Grade Clearance 51.0 Angle Departure Angle 39.0 Full Load fpm (mm/sec) 88.6 (450) 74.8 (380) Empty fpm (mm/sec)
Page 152 SPECIFICATIONS MAIN TRUCK - 1F2 (PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MUG1F2A35JV/LV/DV MYG1F2A35V/U MUG1F2A35U/WU Item Forward mph (km/h) 11.5 (18.5) 11.2 (18.0) Maximum Travel Speed Reverse mph (km/h) 11.5 (18.5) 11.2 (18.0) Drawbar Pull Maximum Full Load lb (kg / N)
Page 153 SPECIFICATIONS MAIN TRUCK - 1F1 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MCP1F1A15LV/DV MCP1F1A18LV/DV MCP1F1A20LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 81.9 (2080)
Page 154 SPECIFICATIONS MAIN TRUCK - 1F1 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCP1F1A15LV/DV MCP1F1A18LV/DV MCP1F1A20LV/DV Item Approach Angle 26.0 Ramp Breakover Grade Clearance 43.0 Angle Departure Angle 35.0 30.0 28.0 Full Load fpm (mm/sec) 122.0 (620)
Page 155 SPECIFICATIONS MAIN TRUCK - 1F1 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCP1F1A15LV/DV MCP1F1A18LV/DV MCP1F1A20LV/DV Item Forward mph (km/h) 10.9 (17.5) Maximum Travel Speed Reverse mph (km/h) 10.9 (17.5) Drawbar Pull Maximum Full Load...
Page 156 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MCP1F2A20JV/LV/ MCP1F2A25JV/LV/ MCU1F2A20LV/DV MCU1F2A25LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 89.0 (2260) 91.3 (2320)
Page 157 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATION (CONT'D) Model code MCP1F2A20JV/LV/ MCP1F2A25JV/LV/ MCU1F2A20LV/DV MCU1F2A25LV/DV Item Approach Angle 29.0 26.0 Ramp Breakover Grade Clearance 42.0 Angle Departure Angle 34.0 30.0 Full Load fpm (mm/sec) 122.0 (620) 129.9 (660)
Page 158 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCP1F2A20JV/LV/ MCP1F2A25JV/LV/ MCU1F2A20LV/DV MCU1F2A25LV/DV Item Forward mph (km/h) 10.6 (17) Maximum Travel Speed Reverse mph (km/h) 10.6 (17) Drawbar Pull Maximum Full Load lb (kg / N) 3638 (1650 / 16180) 4189 (1900 / 18635) 3638 (1650 / 16180) 4189 (1900 / 18635)
Page 159 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MCP1F2A28JV/LV/ MCU1F2A28LV/DV MCU1F2A30LV/DV MCUG1F2F30LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 93.9 (2385) 95.3 (2420)
Page 160 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCP1F2A28JV/LV/ MCU1F2A28LV/DV MCU1F2A30LV/DV MCUG1F2F30LV/DV Item Approach Angle 26.0 24.0 Ramp Breakover Grade Clearance 42.0 44.0 Angle Departure Angle 28.0 27.0 35.0 Full Load fpm (mm/sec) 94.5 (480)
Page 161 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCP1F2A28JV/LV/ MCU1F2A28LV/DV MCU1F2A30LV/DV MCUG1F2F30LV/DV Item 1ST: 6.2 (10) Forward mph (km/h) 10.6 (17) Maximum Travel Speed 2ND: 11.5 (18.5) Reverse mph (km/h) 10.6 (17) 9.9 (16) Drawbar Pull Maximum...
Page 162 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code MCUG1F2F36LV/DV MCU1F2A33LV/DV MCUG1F2F35LV/DV MCUG1F2F36LV/DV Boxcar Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 96.3 (2445)
Page 163 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCUG1F2F36LV/DV MCU1F2A33LV/DV MCUG1F2F35LV/DV MCUG1F2F36LV/DV Boxcar Item Approach Angle 26.0 24.0 Ramp Breakover Grade Clearance 42.0 44.0 Angle Departure Angle 26.0 32.0 41.0 Full Load fpm (mm/sec)
Page 164 SPECIFICATIONS MAIN TRUCK - 1F2 (CUSHION) BASED ON 2H330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CONT'D) Model code MCUG1F2F36LV/DV MCU1F2A33LV/DV MCUG1F2F35LV/DV MCUG1F2F36LV/DV Boxcar Item 1ST: 6.2 (10) Forward mph (km/h) 10.6 (17) Maximum Travel Speed 2ND: 11.5 (18.5) Reverse mph (km/h) 10.6 (17) 9.9 (16)
Page 165 SPECIFICATIONS MAIN TRUCK - 1F1/1F2 (COMPACT PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code 1F1/1F2 MAP1F1A15LV/DV MAP1F1A18LV/DV MAP1F2A25LV/DV Item Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600)
Page 166 SPECIFICATIONS MAIN TRUCK - 1F1/1F2 (COMPACT PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CON'T) Model code 1F1/1F2 MAP1F1A15LV/DV MAP1F1A18LV/DV MAP1F2A25LV/DV Item Approach Angle 36.0 25.0 Ramp Breakover Grade Clearance 51.0 39.0 Angle Departure Angle 42.0 40.0...
Page 167 SPECIFICATIONS MAIN TRUCK - 1F1/1F2 (COMPACT PNEUMATIC) BASED ON 2W330 MAST, 1070MM FORKS AND MINIMUM BATTERY SPECIFICATIONS (CON'T) Model code 1F1/1F2 MAP1F1A15LV/DV MAP1F1A18LV/DV MAP1F2A25LV/DV Item Forward mph (km/h) 10.6 (17) Maximum Travel Speed Reverse mph (km/h) 10.6 (17) Drawbar Pull Maximum...
Page 168 SPECIFICATIONS MAST - 1F1 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...
Page 169 SPECIFICATIONS MAST - 1F1 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...
Page 170 SPECIFICATIONS MAST - 1F2 2.0 - 2.5 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 171 SPECIFICATIONS MAST - 1F2 2.0 - 2.5 TON (PNEUMATIC Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 172 SPECIFICATIONS MAST - 1F2 2.8 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W270...
Page 173 SPECIFICATIONS MAST - 1F2 2.8 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385...
Page 174 SPECIFICATIONS MAST - 1F2 3.0 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W270...
Page 175 SPECIFICATIONS MAST - 1F2 3.0 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385...
Page 176 SPECIFICATIONS MAST - 1F2 3.5 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W300...
Page 177 SPECIFICATIONS MAST - 1F2 3.5 TON (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F355...
Page 178 SPECIFICATIONS MAST - 1F1 (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...
Page 179 SPECIFICATIONS MAST - 1F1 (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...
Page 180 SPECIFICATIONS MAST - 1F2 2.0 - 2.5 TON (CUSION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 181 SPECIFICATIONS MAST - 1F2 2.0 - 2.5 TON (CUSHION Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 182 SPECIFICATIONS MAST - 1F2 2.8 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2H270...
Page 183 SPECIFICATIONS MAST - 1F2 2.8 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385...
Page 184 SPECIFICATIONS MAST - 1F2 3.0 TON STANDARD WHEELBASE (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 185 SPECIFICATIONS MAST - 1F2 3.0 TON STANDARD WHEELBASE (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 186 SPECIFICATIONS MAST - 1F2 3.0 TON LONG WHEELBASE (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 187 SPECIFICATIONS MAST - 1F2 3.0 TON LONG WHEELBASE (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 188 SPECIFICATIONS MAST - 1F2 3.3 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2H280...
Page 189 SPECIFICATIONS MAST - 1F2 3.3 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F355...
Page 190 SPECIFICATIONS MAST - 1F2 3.5 - 3.6 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 191 SPECIFICATIONS MAST - 1F2 3.5 - 3.6 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
Page 192 SPECIFICATIONS MAST - 1F1 1.5 TON (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL)
Page 193 SPECIFICATIONS MAST - 1F1 1.5 TON (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL)
Page 194 SPECIFICATIONS MAST - 1F1 1.8 TON (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL)
Page 195 SPECIFICATIONS MAST - 1F1 1.8 TON (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL)
Page 196 SPECIFICATIONS MAST - 1F2 (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W270 106 (2700)
Page 197 SPECIFICATIONS MAST - 1F2 (COMPACT PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385 152 (3850)
Page 198 SPECIFICATIONS FUEL & OIL CAPACITY Model A1F1 P1F1 A1F2 P1F2 2.0-2.5 ton P1F2 2.8-3.5 ton Fuel Tank 42.3 44.6 58.0 63.4 66.5 (11-1/8, 9-1/4) (11-3/4, 9-3/4) (15-3/8, 12-3/4) (16-3/4, 14) (17-5/8, 14-5/8) (US gal, lmp gal) Hydraulic Oil Tank 28.2 30.0 39.2 44.6...
Page 199 SPECIFICATIONS ENGINE Model QD32 Type Gasoline Diesel Cylinder Arrangement 4-cylinder, in-line Valve Mechanism Overhead valve type Bore x Stroke 89.0 x 83.0 89.0 x 100.0 99.2 x 102.0 (3.504 x 3.268) (3.504 x 3.937) (3.9 x 4.0) mm (in) Total Displacement 2065 2488 3153...
Page 200 SPECIFICATIONS BULBS NOISE LEVEL The values are the A-weighted sound pressure level at the Item Wattage operator's position, L and the uncertainty value, K according to EN12053:2001. Headlamp Front Turn Signal Lamp Item Rear Combination Lamp Does not exceed 82 dB (A) Back Operation Lamp (Rear Drive) 4 dB (A) Rotating Lamp...
Page 201 INDEX Caution Fork Decal ........32 Charge Warning Light ........ 37 A Word to UniCarriers Forklift Operators ..3 Checking Air Cleaner ....... 106 Engine Coolant Level ......... 91 Accelerator Pedal ........57 Checking Brake Pedal ......105 Engine Coolant Refilling ......91 Adj LPG Warning Decal ......
Page 202 Lighting Switch .......... 51 Procedure for Jump Starting EFI Engines ... 70 Loading ..........19,73 Oil Pressure Warning Light ......37 Prohibited Applications for UniCarriers LPG Cylinder Holder ........83 Operation Buttons ........36 Trucks ..........34 LPG Cylinder Refilling ......114 Operation of the Control Lever for LPG Cylinder Replacement ......
Page 203 Sling Point for Hook-on type Side Shift ..127 Specifications, Main Truck - (Option) ..........53 Transporting Forklift ........24 1F1/1F2 (Compact Pneumatic) ... 164 1F1 (Cushion) ........151 Transporting Loads ........73 Traveling ............ 17 1F2 (Cushion) ........154 1F1 (Pneumatic) .........
Page 207 This way you can ensure that your UniCarriers industrial truck will always perform at its best. This is one of the many things that make UniCarriers Genuine Forklift Parts the best choice to help maintain the value of your UniCarriers industrial truck.
Page 208 ©UniCarriers Americas Corporation 240 N. Prospect Street, Marengo, IL 60152 USA Tel: +1-815-568-0061 Fax: +1-815-568-0179 www.unicarriersamericas.com UniCarriers® is a registered trademark of UniCarriers Corporation...

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