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Translation of the original documentation
in accordance with EU Machinery Directive 2006/42/EC
Product:
Stone block lifting device (SBL)
Model:
Standard
Article no.:
510000
Language:
English
As of:
01/01/2018
Revision index: 00
Please read these instructions carefully before use and retain them for
The documentation should stay with the product when transferred to third parties.
Maxi
–
520000
–
Serial number
Enter the serial number of the device here!
further application!
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Summary of Contents for Feltest Standard
- Page 1 Translation of the original documentation in accordance with EU Machinery Directive 2006/42/EC Product: Stone block lifting device (SBL) Model: Standard Maxi – Article no.: 510000 520000 – Language: English As of: 01/01/2018 Revision index: 00 Serial number Enter the serial number of the device here!
- Page 2 This documentation is issued by: © Feltes GmbH, Gerätebau - Gerätevertrieb Marie-Curie-Straße 9 D-40822 Mettmann Germany Tel: +49 (0) 2104 8184120 Fax: +49 (0) 2104 8184129 Email: info@feltes-gmbh.de Website: www.feltes-gmbh.de Copyright note Texts, images, graphics, and similar, as well as their arrangement, are subject to copyright protection and other protective legislation.
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Page 3: Table Of Contents
Table of Contents: Page Area of application Equipment-specific application guidelines Article description Technical Data Diagram Exploded diagram / List of spare parts 8-14 Assembling the stone block lifting device 15-20 Description of operation 21-23 Safety hazards Maintenance, checks, repairs and cleaning Safety rules and regulations List of hazards 25-27... -
Page 4: Article Description
Model: Standard Maxi – Article no.: 510000 520000 – Load capacity: Standard model: 1000 kg Maxi model: 700 kg Consisting of: Fig. Stone block lifting device, Standard model - dismantled for transportation © Feltes GmbH, Gerätebau - Gerätevertrieb Page 4... -
Page 5: Technical Data
Customs tariff number (statistic goods number): 84261900, Weight: "see below" Serial number: The serial number can be found on the identification label affixed to the device. Device: Stone block lifting device (SBL) Model:Standard Article no.: 510000 Total height: 2285 mm Load capacity: max. -
Page 6: Diagram
Diagram Fig. Stone block lifting device, Standard model © Feltes GmbH, Gerätebau - Gerätevertrieb Page 6... - Page 7 Diagram Fig. Stone block lifting device, Maxi model © Feltes GmbH, Gerätebau - Gerätevertrieb Page 7...
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Page 8: Exploded Diagram / List Of Spare Parts
Exploded diagram Fig. Stone block lifting device, Standard model List of spare parts Pos. Article no.: Description Quantity 511010 Side panel, Standard 521010 Side panel, Maxi 512010 Frame strut, lower 513010 Frame strut, upper 514010 Forked frame 515010 Hoist unit... - Page 9 Side panel Standard / Maxi (article no.: 511010 / 521010) Pos. Article no.: Description Quantity 511011 Side panel, Standard, welded 521011 Side panel, Maxi, welded 511016 Slip disc Clamp sleeve, DIN 7346 16x50 Countersunk screw, ISO 10642 - M8x20 © Feltes GmbH, Gerätebau - Gerätevertrieb...
- Page 10 Frame strut, lower (article no.: 512010) Pos. Article no.: Description Quantity 512011 Frame strut, lower, welded 515023 Plug-in bolt for wheel and belt deflection Rubber wheel on steel rim Washer, DIN 125 A - D8.4 Hexagon nut with clamping part, DIN 985 - M8 ©...
- Page 11 Forked frame (Art.-Nr.: 514010) Pos. Article no.: Description Quantity 514011 Forked frame, welded 514023 Guide bearing 514024 Backup roll 514025 Guide plate 514026 Guide roller 514027 Arrestor 514028 Bolt 514029 Knurled screw Wing plate, DIN 522 10.5x30x1.5-C Washer, DIN 125 A - D8.4 Hexagon nut with clamping part, DIN 985 - M8 Hexagon nut with clamping part, DIN 985 - M10 Hexagon bolt, DIN 931 - M10x60...
- Page 12 Hoist unit (article no.: 515010) Pos. Article no.: Description Quantity 515011 Hoist unit, welded 515017 Hoist member, welded Hydraulic carriage jack - BLK 4-370 515028 Cylinder bleed screw 515027 Pump lever 195910 Cap (d20, l60) Blind rivet 5x12 515020 Top plate 515021 Belt roll...
- Page 13 Hoist guide (article no.: 516010) Pos. Article no.: Description Quantity 516011 Hoist rod, welded 516014 Screw-on plate 516015 Handle Hexagon bolt, DIN 933 - M12x80 Cylinder screw, DIN 7984 - M10x40 Washer, DIN 125 A - D10.5 Hexagon nut with clamping part, DIN 985 - M10 ©...
- Page 14 Palett (article no.: 517010) Pos. Article no.: Description Quantity 517011 Pallet base, welded 517014 Baseplate 517015 Pallet support 517016 Pallet base 517017 Pallet arrestor Cylinder screw, DIN 7984 - M10x25 Cylinder screw, DIN 7984 - M10x30 Cylinder screw, DIN 7984 - M10x50 Fan washer, DIN 6798 - M10.5 Wing nut, DIN 315 - M10 Hexagon nut with clamping part, DIN 985 - M10...
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Page 15: Assembling The Stone Block Lifting Device
Assembling the stone block lifting device If the stone block lifting device has been dismantled (into its individual parts), please reassemble the components as shown in Fig. 1. Caution: Please ensure all screw fittings are fastened / tightened. Tightening torque max. 90 Nm Fig. - Page 16 Next, place the chain hoist into the mounting bolt as shown in Fig. 2. Fig. 2 Loosen the knurled screws and remove the bolts and guide rollers as shown in Fig. 3. Fig. 3 © Feltes GmbH, Gerätebau - Gerätevertrieb Page 16...
- Page 17 Place the forked frame into the frame of the stone block lifting device as shown in Fig. 4. Replace the guide rollers using the bolts as in step 7.3 (removed) and refasten the knurled screw. Caution: The knurled screw must be fastened tightly to avoid it inadvertently coming loose during operation.
- Page 18 Next, connect the lower hook of the chain hoist with the mounting bolt of the forked frame as shown in Fig. 5. The next step is to place the counter brackets into the attachments on the forked frame as shown in Fig. 5. Place the pallet as shown in Fig.
- Page 19 The next step is to place the hoist unit into the guide bearing of the forked frame as shown in Fig. 6. Push the hoist unit fully into the forked frame. Please make sure that the hoist member is placed through the opening in the guide bearing first.
- Page 20 The final step of assembly is to push the hoist guide into both boreholes of the forked frame's guide bearing as shown in Fig. 7. Fig. 7 © Feltes GmbH, Gerätebau - Gerätevertrieb Page 20...
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Page 21: Description Of Operation
Description of operation Now place a plug for an M12 screw into the stone block as shown in the following Fig. Position for bore hole in concrete block. The plug must be placed 95 to 105 mm from the lower edge of the stone block. The horizontal dimension must lie along the line of gravity. - Page 22 Use the pump lever on the hydraulic cylinder to pull the stone block out of the wall, initially only by approx. a quarter of its thickness. Using the spur gear pulley, now press the pallet against the underside of the stone block, only a quarter of which should be sticking out of the wall.
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Page 23: Safety Hazards
Fig. 9 8.11 Now using the chain hoist, lower the forked frame until the pallet is on the floor. 8.12 Undo the cylinder bleed screw (but do not remove it) and press the pump rod downwards by approx. 80 mm. 8.13 Remove the hoist unit's hoist member and turn the draw bolt M12 to remove it from the plug in the stone block. -
Page 24: Maintenance, Checks, Repairs And Cleaning
Maintenance, checks, repairs and cleaning 10.1 Maintenance M aintenance intervals depend on the operating time. In extremely dusty and dirty environments, maintenance intervals must be adjusted accordingly. Time interval Maintenance work 1 day after first operation Check that all safety bolts are locked and pins are installed. -
Page 25: Safety Rules And Regulations
Safety rules and regulations 11.1 Regulations The Employer's Liability Insurance Association regulations DGUV 52 / 53 /54 / 55 apply. 11.2 Personnel requirements The SBL may only be operated by authorised persons. Each operator must have at least read and understood this documentation. 11.3 Operational and visual check prior to each use ... - Page 26 Pos. Hazards Body parts Solution / Warning Shearing Trolley / path / wall / Adhere to safety clearances/ support / operator, hand observe load oscillation/ensure means of escape and retreat Shock Load oscillation/operator Keep safety clearances 1.10 Ejection of parts Load/Operator Keep safety clearances 1.11...
- Page 27 Pos. Hazards Body parts Solution / Warning Hazards caused by unexpected starting, unexpected racing/overrun Activate emergency stop and Disruption of energy supply Operator/third persons initiate 10.3 Malfunction of control system troubleshooting measures by a qualified expert Halt operation, 10.4 Incorrect assembly Operator troubleshoot Racing,...
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Page 28: Hazard Area
Hazard areas: Fig. Stone block lifting device, model Standard - hazard areas Red area – Risk of death! In this area there is risk of death! No access to this area as this is where loads are lifted and moved. -
Page 29: Safety Instructions
Safety instructions 14.1 Warnings and Symbols T he following designations and symbols are employed in the user manual for particularly important information: Note Special information on economic use of the equipment/machine Caution Special instructions, dos and don'ts to avoid damage ... - Page 30 14.4 Fundamentals, intended use 14.4.1 The machine/equipment has been built using cutting-edge technology and according to approved safety regulations. However, operating the machine can present risk to life and limb of the operator or third persons or damage to the machine or other material assets. 14.4.2 Use the machine/equipment only in perfect technical condition and ...
- Page 31 14.5.11 Do not perform any changes or modifications of the machine/equipment that could affect the safety without the prior approval of the supplier. This also applies to the installation and adjustment of safety devices and valves and to any welding work on load-bearing parts. 14.5.12 Spare parts must correspond to the technical requirements defined by the manufacturer.
- Page 32 14.7 Safety regulations regarding different phases of operation 14.7.1 Normal operation 14.7.1.1 Avoid any procedures that raise safety concerns! 14.7.1.2 Get acquainted with the work environment on site before starting work. The work environment includes e.g. obstacles in the work and traffic areas, load capacity of the ground and required safeguarding of the building site from the public traffic zone.
- Page 33 14.7.2.3 For all work regarding operation, adjustment of production, changing and setting of the machine/equipment and the safety equipment as well as inspection, maintenance and repair, please observe the start-up/stop sequences according to the user manual and the guidelines concerning repair work! 14.7.2.4 Cordon off any necessary maintenance areas including the space...
- Page 34 14.8 Information regarding special hazard types 14.8.1 Electric power 14.8.1.1 Only use original fuses of the prescribed amperage! Stop the machine/equipment immediately in case of disruption of the power supply! 14.8.1.2 Make sure that there is sufficient clearance between the machine/equipment and the electric overhead lines! When working near overhead lines make sure that the equipment is not near the lines.
- Page 35 14.8.3.3 Lay and mount hydraulic and pneumatic pipes correctly! Do not mix up the connections! The fittings, lengths and quality of the hoses must comply with requirements. 14.8.4 Noise 14.8.4.1 The sound insulation devices on the machine/equipment must always be in protective position during operation. 14.8.4.2 Compulsory ear protection equipment must be worn! 14.8.5...
- Page 36 © Feltes GmbH, Gerätebau - Gerätevertrieb Page 36...
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Page 37: Ec Declaration Of Conformity
EC declaration of conformity in accordance with EU Machinery Directive 2006/42/EC, Appendix II A We herewith declare that the: Equipment: Stone block lifting device (SBL) Model: Standard – Maxi Article no.: 510000 – 520000 Load capacity: Model Standard 1000 kg... -
Page 38: Additional Documentation
Additional documents Inspection before delivery Product: Stone block lifting device (SBL) Model: Standard – Maxi Manufacturer: Feltes GmbH, Gerätebau - Gerätevertrieb Year of manufacture: 2018 Article number: 510000 – 520000 Load capacity: Model Standard: 1000 kg Model Maxi: 700 kg... - Page 39 Maintenance log Date Signature Work completed / Remarks Make your own lists for further records. © Feltes GmbH, Gerätebau - Gerätevertrieb Page 39...
- Page 40 Notes ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ © Feltes GmbH, Gerätebau - Gerätevertrieb Page 40...
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