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Summary of Contents for Atlanta MD125
- Page 1 BKI 210 -V4 - 20.06.23 Antriebssysteme Installation and Maintenance instruction for drive unit Typ MD125 (Translation from the German original)
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Page 2: Structure Of The Safety Notes
BKI 210 -V4 - 20.06.23 Important basic information Use of the documentation Before commissioning the drive unit for the lubricator type MD125-B / type MD125-V, please read these commissioning and maintenance instructions carefully and follow the instructions. carefully and observe the instructions. - Page 3 This will lead to the loss of warranty claim for material defects against the company ATLANTA Antriebssysteme GmbH 1.11 Description, designation The ATLANTA drive unit for lubricators type MD125B / type MD125V will be referred to as drive unit in the follo wing.
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Page 4: Operating Ranges
The operating conditions and limits under which the drive unit may be operated can be found in the chapter “Areas of application and technical data”. Only lubricants approved by ATLANTA Antriebssysteme E. Seidenspinner GmbH & Co. KG may be used. -
Page 5: Personnel Requirements
BKI 210 -V4 - 20.06.23 Personnel requirements The unit presents unavoidable residual risks to persons and property. For this reason, only skilled and trained per sonnel who are aware of the possible risks may carry out assembly, installation, commissioning and servicing work. All work may only be carried out by individuals who have a reliable understanding of the safetyrelated aspects based on their specialist knowledge gained from their professional training, professional experience and recent professional activities. - Page 6 BKI 210 -V4 - 20.06.23 Residual risks and protective measures Below is an overview of all the overall residual risks and protective measures which apply to these assembly instructions. The product corresponds to the state of the art at the time of delivery and can be regarded as safe to operate DANGER There is a risk of suff ering a life-threatening electric shock if you touch...
- Page 7 24V DC supply. These versions differ in the electrical interface for connection to the power supply / machine control. Lubricator MD 125 - B MD125 - V Version Battery operation 24V / PLC Dimension drive unit 83 x 82 x 85 (L x W x D) mm...
- Page 8 BKI 210 -V4 - 20.06.23 Benennung Drive unit Nameplate with article no.: (front foil) Type plate with information and serial no. Magnetic pen Action area for magnetic pen Battery compartment * Electronic interface * Fastening thread M5 Sensor for cartridge Lubricant inlet with thread for cartridge Lubricant outlet IG M10x1 / AG M16x1,5 * depending on version...
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Page 9: Delivery, Internal Transport, Unpacking
BKI 210 -V4 - 20.06.23 Delivery, internal transport, unpacking CAUTION Damage to the drive unit May result in property damage or consequential damage Inspect the drive unit when it is delivered, If the drive unit is damaged, please complain immediately ... -
Page 10: Mounting The Drive Unit
BKI 210 -V4 - 20.06.23 Assembly and installation Assembly preparation Damage to the drive unit May result in property damage or consequential damage Do not use compressed air Make sure that there is no coarse dirt in the motor area. there is any coarse dirt in the motor area ... -
Page 11: Connecting The Battery
BKI 210 -V4 - 20.06.23 Power supply drive unit The drive unit is available in the variants B (battery operation), V (external power supply / external power supply via PLC) The power supply and control software differ depending on the variant selected. Connecting the electrical interface Connect the plug connection of the drive unit with a suitable connection cable to the external voltage source or external machine control (programmable logic controller) via the M12x1 interface on the side of the drive unit. -
Page 12: Mechanical Fastening
BKI 210 -V4 - 20.06.23 Mechanical fastening The drive unit can be fixed by the M5 female threaded screws on the rear / bottom side or by the M16x1.5 male thread of the lubricant outlet. Note that the threads may be tightened with a maximum of 3Nm. We recommend installing the drive unit in a vertical position. -
Page 13: Factory Settings
BKI 210 -V4 - 20.06.23 Factory settings Check whether the set factory settings of the drive unit version B and V can be used for your application. If not, adjust the settings to your requirements. The drive unit is delivered with the following settings. Mode: OFF Cartridge size: 125ml Operating mode = hour mode h... -
Page 14: Program Structure
BKI 210 -V4 - 20.06.23 Program structure The following diagram illustrates the basic predetermined structure of the drive unit menu guidance as well as the possibilities of branching to the submenus. The drive unit can be switched on and off (ON/OFF) at several points. The Info menu can only be called up when the drive unit is switched off. - Page 15 BKI 210 -V4 - 20.06.23 Legend for display for variant B and V Display Meaning No display Power supply not connected Drive unit switched off Ready for operation; drive unit delivers lubricant according to set operating mode and set values Drive unit in pulse mode PUL ready for operation and waiting for control signal from the exter...
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Page 16: Switching Off
BKI 210 -V4 - 20.06.23 Switching on If you want to put the drive unit into operation, switch it on with a magnetic pin (Pos.1). This is magnetically se cured on the underside of the drive unit (Pos.2). Remove the magnetic pin (Pos.1) from the bottom of the drive unit (Pos.2) and place it on the action surface (SET). - Page 17 BKI 210 -V4 - 20.06.23 6.10 Checking and changing settings Before switching on, we recommend that you check the set values. Use the magnetic pen to make and change settings; hold it on the action panel until the desired menu item is shown on the display.
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Page 18: Settings Menu
BKI 210 -V4 - 20.06.23 Display Meaning 6.12 Settings menu No display Power supply not connected The Settings menu allows you to change the operating mode and the cartridge size. Drive unit switched off Ready for operation; drive unit delivers lubricant according to set operating mode and set The Settings menu can only be called up when the drive unit is switched on (ON). - Page 19 BKI 210 -V4 - 20.06.23 6.12.1 Setting menu -Hour mode- Here you can change the pause time h between the dispensing cycles and the number of lubrication cycles c (number of strokes) during the dispensing cycle. Please refer to the diagram below for the program structure: 6.12.2 Setting menu -Emptying time mode- Here you can set the emptying time Et...
- Page 20 BKI 210 -V4 - 20.06.23 6.12.3 Setting menu -Pulse mode- Only for drive units with external power supply (versions V and D): No settings can be made here; the dispensing cycles are controlled via the connection to a control PLC. Here, ON and a pictogram are shown on the display for purely informative purposes with version V.
- Page 21 BKI 210 -V4 - 20.06.23 Control of input and output signals Only for drive unit with external power supply WARNUNG Beschädigung der Antriebseinheit Kann zu Sachschäden oder Folgeschäden führen Das Ausgangssignal an PIN4 darf Imax 20mA nicht überschreiten ...
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Page 22: Control Signals
BKI 210 -V4 - 20.06.23 Control signals Control signals are fed in at PIN 2, the operating states are output via PIN 4 as high / low levels and must be pro cessed accordingly in the PLC. In the readytooperate state, 24V (High) are constantly present at PIN 4. Signallänge (PIN2) Funktion Bezeichnung... - Page 23 BKI 210 -V4 - 20.06.23 7.3.2 12 seconds control signal The 12 seconds control signal at PIN 2 triggers the FIL function. A total of 40 dispensing processes (motor runs ML) are performed in succession. After a pause of at least 706 seconds, this control signal can be repeated or another control signal can be sent.
- Page 24 BKI 210 -V4 - 20.06.23 7.3.3 14 seconds control signal The 14 seconds control signal at PIN 2 triggers the acknowledgement of error messages. If there is a permanent lowlevel signal at PIN 4, this indicates an error. Triggering the control signal at PIN 2 starts a selftest in the drive unit. If the selftest is successful, the drive unit switches to a highlevel signal at PIN 4.
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Page 25: Error Messages/Troubleshooting
BKI 210 -V4 - 20.06.23 Error messages (troubleshooting) WARNUNG Störungssuche Kann schwere Verletzung oder den Tod nach sich ziehen Beachten Sie die allgemeinen übergeordneten Restgefährdungen Führen Sie Arbeiten nur im Stillstand durch Deaktivieren Sie keine Überwachungs und Schutzeinrichtungen ... - Page 26 BKI 210 -V4 - 20.06.23 HINWEIS Wartung / Instandsetzung Kann zu Sachschäden oder Folgeschäden führen Eine Prüfung der Schmierstoff kartuschengröße sowie die Eignung des Schmierstoff es fi ndet nicht statt Angebrochene Schmierstoff katuschen dürfen nicht wiederverwendet werden, da der Zähler bei entfernen zurückgesetzt wird 8.1.2 Error E1 (empty message) The microelectronics of the drive unit is equipped with an automatic counter which counts the number of dosing operations after a new, fully filled lubricant cartridge has been fitted.
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Page 27: Maintenance Intervals
BKI 210 -V4 - 20.06.23 8.1.2 Error E3 (undervoltage) Error E3 signals that the voltage supply is below the prescribed values of the drive unit or the battery is empty. There are differences between the drive units depending on the selected variant. Battery operation (variant B): ... - Page 28 BKI 210 -V4 - 20.06.23 Cleaning Cleaning Can cause potential damage to property It is not permitted to clean the unit with compressed air or highpressure cleaners; this causes damage to individual parts and premature failure Cleaning with aggressive solvents/cleaning agents is not permitted Only use suitable cleaning agents such as absorbent cloths and rags to clean the drive unit and lubricant cartridge.
- Page 29 We require the following information in advance: ● nameplate data (all details) ● type of malfunction (description) ● digital photos (if possible) Shipping address for repair ATLANTA Antriebssysteme GmbH Adolf- Heim-Straße 16 74321 BietigheimBissingen Germany Disposal Please observe the current national regulations! If applicable, dispose of individual parts separately depending on their composition and existing country-specific provisions, e.g.
- Page 30 BKI 210 -V4 - 20.06.23 Declaration of incorporation...
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- Page 34 BKI 210 -V4 - 20.06.23 ATLANTA Antriebssysteme GmbH AdolfHeimStr.16 74321 BietigheimBissingen Tel./Fon: +49 (0) 714270010 Fax: +49 (0) 7142700199 Email: info@atlantagmbh.de Web: www.atlantagmbh.de...
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