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Related Manuals for ENERCON CORONAFLEX ML0150-501-01
Summary of Contents for ENERCON CORONAFLEX ML0150-501-01
- Page 1 CORONAFLEX™ CE CORONA TREATING SYSTEM ML0150-501-01 OWNERS REFERENCE MANUAL Enercon Industries Corp. W140 N9572 Fountain Blvd. P.O. Box 773 Menomonee Falls, WI 53052-0773 Phone: (262) 255-6070 Fax: (262) 255-7784 Web Site: www.enerconind.com 3/22/2017...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 – INTRODUCTION ......................................1 SAFETY AND WARNINGS ....................................1 SAFETY PRECAUTIONS ....................................2 GENERAL ........................................... 3 CORONAFLEX™ CORONA TREATING SYSTEM DESCRIPTION ........................3 POWER SUPPLY SPECIFICATIONS ................................3 INFORMATION AND SAFETY LABELS (Figure 1) ............................4 SECTION 2 - INSTALLATION ...................................... - Page 3 SECTION 5 - MAINTENANCE ......................................25 GENERAL ......................................... 25 PREVENTATIVE MAINTENANCE ................................... 25 TEST SYSTEM INTERLOCKS ..................................25 ELECTRODE ........................................25 ZERO SPEED ........................................25 EXHAUST ......................................... 25 CUSTOMER INTERLOCK ....................................25 VISUAL INSPECTION ...................................... 25 POWER SUPPLY CABINET .................................... 26 POWER SUPPLY HEAT SINK AND COOLING FAN ............................
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Page 4: Section 1 - Introduction
. INSTALLATION accordance with this manual, Enercon installation drawings and local codes to ensure the safety of personnel in the area and in the building. SAFETY AND WARNINGS... -
Page 5: Safety Precautions
CONTACT: been taken in the design of this equipment to make it as safe as possible for both operator and service Enercon Customer Service Department personnel. However, since no amount of interlocks Phone Number: (262) 255-6070 and safety devices can be absolutely infallible,... -
Page 6: General
As a result, the materials treated by this equipment will demonstrate improved printing and coating quality and stronger lamination strength. CoronaFlex™ Corona Treating System, designed and engineered by Enercon, is one of the simplest most effective available today. Reliability, safety, efficiency, simplicity, ease of... -
Page 7: Information And Safety Labels (Figure 1)
If for any reason a label is removed, defaced, painted over or underlying parts are replaced, we recommend you obtain a replacement label from Enercon and re-apply them in the locations shown. Rating Plate NA0035... -
Page 8: Section 2 - Installation
NOTE: Enercon Customer Service Department If the equipment is modified in any way, those Phone Number: (262) 255-6070 changes must be reviewed by Enercon to ensure Fax Number: (262) 255-2462 that those changes have not affected corona E-Mail Address: service@enerconmail.com generation characteristics. -
Page 9: Power Supply Stand (Figure 4)
Refer to your system drawings for mounting hole details and ensure they are drilled and tapped for M8 Use the hole pattern shown, and refer to your system x 1.25P bolts (5). drawings for more cabinet details. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 10: Remote High Voltage Transformer (Figure 6)
TRANSFORMER MUST BE MOUNTED IN THE ORIENTATION SHOWN As the ambient temperature rises, separate the INCORRECT MOUNTING WILL RESULT IN FAILURE OF THE TRANSFORMER transformers by an increasing distance to allow for Figure 6 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 11: Connecting The Flexible Hv Conduit (Figure 8)
3. Strip approximately 9.525mm (⅜”) of insulation ensure adequate clearance from ground or other from the end of the HV wire (2). wiring to prevent arcing. 4. Install the wire lug onto the exposed HV wire (3). ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 12: System Requirements
Ensure all paint or plating is removed from all ground NOTE: contact surfaces. The conductor size used at high frequency will be larger than at 60 Hz due to compensation for skin effect. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 13: Customer Interlocks (Figure 12)
The CoronaFlex™ Corona Treating System is not designed operated hazardous environment, please contact Enercon if the station is intended to be used in this type of environment. Convenient terminations for exhaust ductwork are provided for the treater station. The treater exhaust duct run must be independent of any other duct runs within your plant and must terminate outside of the building. -
Page 14: Exhaust Duct Sizing Guidelines
Degrees C over ambient. Actual temperature will several other site-specific variables, field ozone vary based on site-specific conditions. measurements accurate REQUIRED numbers. Enercon makes no representations or Moisture Content: warranties regarding emissions Our equipment typically does not affect the moisture... -
Page 15: Exhaust Duct Connections Do's And Don'ts (Figure 13)
HVAC equipment where greatly decreasing performance. the output could be recirculated in to the Contact Enercon Industries if you have any building. questions regarding these guidelines (1-262-255- Ozone is heavier than air, and wind conditions 6070). -
Page 16: Inspection
“on-site” alignment is seldom required. “ON-SITE” START-UP If desired, an Enercon service engineer can be called in to assist with the start-up of your system. All equipment should be fully installed before the service engineer arrives on-site. -
Page 17: Standard System Component Installation Layout (Figure 14)
Exhaust Duct Run to Exterior or building (Customer Supplied) Fused Disconnect (Customer Supplied) System Ground (All System Components Must Be At The Same Ground Potential) All grounds (14) must be tied to the same point. Figure 14 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 18: System Component Installation Layout Without Stand (Figure 15)
Exhaust Duct Run to Exterior or building (Customer Supplied) Fused Disconnect (Customer Supplied) System Ground (All System Components Must Be At The Same Ground Potential) All grounds (13) must be tied to the same point. Figure 15 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 19: Section 3 - Principles Of Operation
The electrodes use the output of the high Disconnect Switch: Controls the application and voltage transformer to ionize the air within the air gap removal of the input voltage to the Power Supply. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 20: Review The Installation
To discuss how to treat thick materials, contact nonconductive covering. Contact Enercon if you Enercon Sales or Service. have any questions on the type of covering used on your system’s ground roll. -
Page 21: System Interlocks
ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 22: Power Up (Figures 18 & 19)
After a brief delay the HIGH TEMP, H.V. TRIP, RUN, speed to at least equal to your system’s zero FAULT, and INTERLOCK LEDs should extinguish, speed setpoint, typically 1.5 mpm (5 fpm). leaving only the POWER LED illuminated. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 23: Sequence Of Operation
2. Ensure that your line is moving at your production NOTE: speed, or at least above the system’s zero speed Both momentary contacts should only be held for 1 to 2 seconds maximum. If the STOP contact is setpoint. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 24: Loss Of Treatment Indicator (Figure 21)
N.O. contacts can be used to drive an interlock or as an indication to a PLC or other monitoring system. The contacts are rated at 230 VAC 3 Amps. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 25: Section 4 - Optional Equipment
Once the box is securely mounted, install the switch the high voltage side (Secondary) of your Flexible HV Conduits through the openings in the transformer. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... - Page 26 B for treating only the back side, switch handle in, pneumatics drop out, and turning and position A + B for treating both sides of your the handle to the desired position. Releasing the web (Figure 26). ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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Page 27: Skip Treat Control
Ozone Decomposer. SPARE PARTS KITS These kits contain various parts to facilitate quick repairs without the loss of valuable production time caused by random failure. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 28: Section 5 - Maintenance
Verify that the power supply does not start. that make a daily inspection necessary. Once it is verified that the interlock works, remove the input voltage from the system and slide the electrode module back into the treat position. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 29: Power Supply Cabinet
Look for dirt buildup or debris on the damage or carbon tracking. Inspect the electrode module surfaces and in the airflow opening ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 30: Weekly Checks
It is refer to PR1024-01 High Voltage Wire Repair water-based, contains no petroleum, and is non- Procedure. Contact Enercon Customer Service for a flammable. copy of PR1024-01. For tough stains, mix a liquid ceramic cleaner and powdered kitchen cleanser (like Comet) into a... -
Page 31: Release Coated Plasma Ground Roll
6 cover screws and washers (1), 3 on each side of the station frame. Lift the cover (2) taking care to slide the grommet (3) for the speed Figure 30 sensor cable out of the cover. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 32: Maintenance Record
(6). provided with your system, or a 1.5mm (0.060”) gap gauge of your own design, to check and/or set the system air gap. Contact Enercon Customer Service or Parts Departments to obtain a replacement gap gauge. You will only be able to access the lower, exposed, section of the ground roll. -
Page 33: Zero Speed Sensor Gap (Figure 33)
Wipe off any residue left on the surface with isopropyl alcohol and a lint free cloth. For tougher stains, mix a liquid ceramic cleaner and powdered kitchen cleanser (like Comet) into a Figure 33 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 34: High Voltage Wire Cleaning
Use the following procedure to remove and replace NOTE: *Carbon tracking typically starts as a pinhole that damaged electrode mounting tabs using Enercon’s extends through the insulation to the wire. Once the adhesive and primer kit, LM3650-01. ML0150-501-01 CoronaFlex™ CE Corona Treating System... - Page 35 The groove is not centered on the tab. The short side Allow the RTV to cure for 24 hours before reinstalling of the tab is the contact edge and must be placed the electrode into the assembly. against the electrode body. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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Page 36: Covered Roll Patch Procedure
Thoroughly mix a small amount of equal lengths of Apply a small amount of dye to the affected area and an epoxy patch (Enercon # CM0200) on a clean, flat then wipe the dye off of the roll surface. This will surface (Figure 44). -
Page 37: Ground And Idler Roll Removal
Ensure the weight of the idler rolls (1) is properly supported. Due to the light weight of the idler rolls ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 38: Ground And Idler Roll Installation
(4) and the zero speed sensor (6). These components do not need to be reinstalled in any particular order, but ensure that the items are installed properly and that the all hardware is tight. ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 39: Section 6 - Troubleshooting
Reverse the ribbon cable if needed. properly – AVOID THIS TEMPTATION! The Enercon CoronaFlex™ Power Supply is specifically designed For a Remote Control Membrane Switch, check to eliminate the need of making any internal the connector on the bottom of the power supply, adjustments. -
Page 40: Flashing H.v. Trip (Figure 50)
The following procedures cover the most commonly Exhaust – Check that your system’s blower(s) is seen causes for High Voltage Trips in Enercon’s running and that blower rotation is correct and at Corona Treating Systems. Refer to Figure 50 for all the proper speed. - Page 41 H.V. perform the Wet Start Cycle each day to Bushing (9), Low Voltage Bushings (10), Low prevent more extensive damage to the Voltage Wiring (11) & Terminal Block (12), and ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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Page 42: Solid H.v. Trip
Correct as needed. the Transformer to determine where the problem b) If the temperature is not exceeding 90º C: exists. If damage is found, repair it if possible, but ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 43: Fault
Take note of the output power level while Symptoms: The power supply is running, but the output power pressing the down arrow to see if you gain level does not change when the Up / Down ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 44: Output Power Level Is Low
60 watts per inch pair electrodes assembly. For covered roll stations, the electrode area is determined by the roll dielectric covering. Contact Customer Service with ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 45: Inverter Ohm Check Procedure
(-)A to (+)B (+)=Positive (black) meter lead. (-)=Negative (red) meter lead. 20 (+)A to (-)C (-)A to (+)C OPEN OPEN Enercon Customer Service Department 40 (+)B to (-)C (-)B to (+)C OPEN OPEN Phone Number: (262) 255-6070 *(+)D to (-)E... -
Page 46: Section 7 - Parts Lists
GENERAL SHIPPING INSTRUCTIONS FOR RETURNS This Section of your manual contains illustrated part Enercon has 2 facilities that perform repairs and breakdowns of the various components that make up process credits. Before shipping parts or equipment your CoronaFlex™ Corona Treating System. If... -
Page 47: 1-3Kw Compak™ 2000 Power Supply Parts Breakdown (Figure 51)
Terminal Blocks Varies FD5695-33 Control Board Safety Shield FD5373-03 Power Supply Heat Sink NOTE: Part numbers and quantities may change, please have your equipment serial number available when ordering parts. Figure 51 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 48: 4-5Kw Compak™ 2000 Power Supply Parts Breakdown (Figure 52)
Terminal Blocks Varies FD5695-33 Control Board Safety Shield FD5373-03 Power Supply Heat Sink NOTE: Part numbers and quantities may change, please have your equipment serial number available when ordering parts. Figure 52 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 49: Station Parts Breakdown (Figure 53)
*NOTE: Part numbers and quantities may vary depending on the size of station you were supplied. To insure the correct parts are supplied please have the model and serial number of the system available. 10a,b Figure 53 ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... -
Page 50: Section 8 - Miscellaneous Maintenance Record
SECTION 8 – MISCELLANEOUS MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... - Page 51 MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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Page 52: Production Information
PRODUCTION INFORMATION Min. Line Max. Line Actual Line Output Watt Product Air Gap Speed Speed Speed kW Level Density ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... - Page 53 PRODUCTION INFORMATION Min. Line Max. Line Actual Line Output Watt Product Air Gap Speed Speed Speed kW Level Density ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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Page 54: Notes
NOTES ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES... - Page 55 NOTES ML0150-501-01 CoronaFlex™ CE Corona Treating System ENERCON INDUSTRIES...
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