Xantrex 884-0310-12 Quick Start Manual

Xantrex Lithium-ion Batteries Quickstart Guide
http://www.xantrex.com
884-0310-12 | 884-0310-12-01
884-0410-12 | 884-0410-12-01
884-0205-24 |884-0205-24-01
DANGER
HAZARD OF FIRE,ELECTRIC SHOCK,EXPLOSION,OR ARC FLASH
This Xantrex Lithium-ion Batteries Quickstart Guide is in addition to, and incorporates by reference, the relevant product manuals for each product
in the power system. After reviewing this guide you must read the relevant product manuals. Unless specified, information on safety,
specifications, installation, and operation is as shown in the primary documentation received with the product. Ensure you are familiar with that
information before proceeding.
Failureto followtheseinstructionswillresult in death orseriousinjury.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR
SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B)
ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY
SUCH INFORMATION WILL BE ENTIRELY AT THE USER'S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY
LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION,
THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION
WHICH IS POSTED AT HTTP://WWW.XANTREX.COM.
NOTE: Visit http://www.xantrex.com , click Products, select a Product category, select a Product, and search the Product Documents panel for a
translation of the English guide, if available.
Contact Information
Telephone: +1-800-670-0707 / +1-408-987-6030
Email: http://www.xantrex.com/power-products-support/
Web: http://www.xantrex.com
IMPORTANT: ON FIRST USE
Perform a fullcharge,discharge,andchargecycletoensuremaximum batterylife.For information,see
sectionAonbatterystorageguidelinesandsectionBonbatterymaintenanceguideline.
2
Introduction
The Xantrex Lithium-ion Batteries are lithium iron phosphate (LiFePO
used in conjunction with the internal Battery Management System (BMS) unit which protects
the batteries and monitors state-of-charge (SoC), voltage, current, and temperature.
A B C
A - Xantrex Battery
c
B - Quickstart guide
C - Rebling connector
At the end of the battery's useful life, proper disposal is required. Do
not dispose the battery with ordinary household waste. Refer to your
local codes for proper disposal of lithium-ion batteries.
Installation
1. Check the battery and the cable-mounted keyable plug (Figure 1) for visible damage
including cracks, dents, chips, and deformations.
2. Select a location for the battery that is stable, clean, away from heat sources, dry, and
well-ventilated.
3. Mount the battery with either the top label or the side label pointing up.
4. Orient the devices so that the cables avoid sharp bends. Follow the bending radius
recommendation (Figure 3). This applies to all DC cables.
5. Disassemble the cable-mounted keyable plug (Figure 1) and set them (the top,
terminals, and boot) aside.
NOTE: Installation and maintenance shall only be performed by qualified personnel as
defined in Important Safety Information above.
6. Make sure the battery is turned off. See the OPERATION section for instructions on
how to operate the Power push button.
7. Attach using a 5/16" (or 3/8") single hole lug, the negative (-) battery cable to the
negative (-) battery terminal of the cable-mounted keyable plug. Review Figure 2 for
proper routing including feeding the cables through the boot and stacking the
terminal hardware. Tighten the bolt to 60±3 in-lb (or 6.7±0.35 N-m).
8. Install your DC-rated circuit protection device (Figure 2) in line with the positive
battery cables. The device MUST be in open position.
975-1041-01-01 Rev H
December 2022
1
Important Safety Information
READ AND SAVE THESE INSTRUCTIONS
Electrical equipment shall be installed, operated, serviced, and maintained only by qualified personnel.
Certain configuration tasks shall only be performed by qualified personnel in consultation with your local
utility and/or an authorized dealer. Servicing of batteries and the BMS shall only be performed or
supervised by qualified personnel with knowledge of lithium-ion batteries and their required precautions.
Qualified personnel have training, knowledge, and experience in:
• Installing electrical equipment
• Applying applicable installation codes
• Analyzing and reducing the hazards involved in performing electrical work
• Installing and configuring lithium-ion batteries
• Selecting and using Personal Protective Equipment (PPE)
No responsibility is assumed by Xantrex LLC for any consequences arising out
of the use of this material.
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH
• This battery shall be installed and serviced only by qualified personnel.
• Always wear proper PPE (safety glasses and clothing) when working on the Li-ion battery and follow
safe electrical work practices according to local codes.
• Do not wear metallic items such as watches or bracelets when working on the battery. Use insulated
tools to prevent accidental short circuit.
• Do not install the Li-ion battery module adjacent to any heat source. Keep away from sources of ignition.
• Do not install or operate any of the system devices in a compartment containing flammable materials or
in locations that require ignition-protected equipment.
• Do not use in vital, medical, or life-support applications.
Failure to follow these instructions will result in death or serious injury.
BATTERY DAMAGE
• Check the cable polarity before making the final DC connection to avoid damage due to reverse polarity.
• Do not connect multiple batteries in series to avoid damaging the battery. See Figure 4 .
• You may connect multiple batteries in parallel. See Figure 4 .
) chemistry batteries
Failureto followtheseinstructionscan result in batteryand equipment damageand mayvoid thewarranty.
4
9. Attach the protected positive (+) battery cable to the positive (+) battery terminal of
the cable-mounted keyable plug. Review Figure 2 for proper routing including
feeding the cables through the boot and stacking the terminal hardware. Tighten the
BATTERY DISPOSAL
bolt to 60±3 in-lb (or 6.7±0.35 N-m).
10. Reassemble the cable-mounted keyable plug by encapsulating the key assembly
with the top and boot.
11. Remove the red screw tip cover from the key screw.
12. Align the connector to its mate on the battery and turn the key lever clockwise to
fasten the connection until the lever stops. Do not apply excessive force.
Figure 1 Cable-mounted keyable
plug
A
TIP: Separate the top (A) from the boot (B) as
shown to expose the key assembly which
contains the battery terminals.
NOTE: The cable-mounted keyable plug doubles as a protective boot that securely attaches
the battery cables as an assembly to the battery terminals.
© 2021-22 All trademarks are owned by Xantrex LLC and its affiliates.
c An example of an arc flash event
could be a direct short circuit
caused by a metallic object such as
a tool bridging between the positive
and negative of an energized circuit.
DANGER
NOTICE
Figure 2 Cable routing and terminal post
stacking
B
A
C
D
E
B
F
A - battery cable D - cable ring lug
B - terminal bolt E - terminal
C - lock washer F - DC-rated circuit protection device e.g. battery breaker
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH
• No user-serviceable parts. Do not attempt to open or dismantle the Li-ion battery. If the battery module is
damaged, do not touch the corrosive electrolyte or powder, and consult your dealer.
• When the battery module is damaged, it can release harmful gases. Ensure the surrounding
environment is well-ventilated.
• In case battery content comes in contact with skin or eyes, immediately flush the affected area with large
amount of clean water and seek medical help.
• In case of fire, use only a Class ABC (dry chemical) or CO
dangerous extinguishing medium for energized equipment because of the risk of electric shock.
• Dispose of Li-ion batteries through a local recycling center. Do not mix batteries with other wastes
Contact your local recycling center for proper disposal information.
• Do not crush, puncture, drop, disassemble, or dispose of in fire.
ARC FLASH
Failure to follow these instructions will result in death or serious injury.
HAZARD
HAZARD OF FIRE,ELECTRIC SHOCK,EXPLOSION,AND PERSONAL INJURY
• Do not expose the Li-ion battery to rain, snow, or liquids of any type. Products are designed for indoor use
only.
• Do not step or stand on the battery module enclosure.
• Always use proper lifting techniques when handling the battery module. Battery is heavy.
• Do not charge the battery in ambient temperature below freezing.
• Do not disconnect the battery while it is being charged.
Failure to follow these instructions can result in death or serious injury.
RISK OF EQUIPMENT DAMAGE
• Do not allow the battery to be depleted.
• Charge the battery module with an approved charger. Contact Xantrex for details.
• Do not charge the battery above the recommended voltage.
Failureto followtheseinstructionscan result in damageto equipment and mayvoid thewarranty.
13. Turn on the battery. See the OPERATION section for instructions on how to operate
the Power push button. The battery takes approximately 40 seconds to boot up and
the contactor to close.
14. Verify that the voltage on the DC battery side of the protection device is 12VDC or
24VDC, as applicable. Ensure that the voltage across the protection device is the
right polarity if other power sources are enabled.
Optional: Connect the 12-pin connector cable and route the remote connectors as required.
Table 1 Pin reference guide
Signal
Pin # Color Function
12 or 24 V nominal
according to model
1 Red Engine Running Input Input High
(12/24V)
2 Orange Alternator Activation Output High
Output (FCC Enable) (12/24V)
3 Grey Push button wire 1 out Signal (12V,
(power) 10mA)
4 Grey Push button wire 2 in Return
(return)
5 Black LED output Output (12/24V) On/Off LED output
6 Black LED return Return
7 White CAN High COMM
8 Blue CAN Low COMM
9 Black Low SOC Output (12/24V) See the Owner's Guide for more information.
alarm / Intelligent
Generator Start
10 Violet Charge Percentage Output PWM
(control of voltage)
11 Brown Contactor state/Aux output Output (12/24V) High signal when contactor is closed
12 Yellow Shore Charge Signal input Input High
(12/24V)
DANGER
type fire extinguisher. Water can be a
2
WARNING
NOTICE
Feature Description
• Turn the battery from OFF to ON state.
• If the internal contactor is closed then it shall wait two seconds before Pin 2 shall
go high. (If the signal to Pin 1 is removed, Pin 2 shall also drop immediately.)
If the internal contactor is closed and the battery pack needs to open it (due to a
fault), the BMS will set the Alternator Activation output low (0V) to turn off the
alternator, wait two seconds, and then open the internal contactor.
Push Button wire 1 (momentary switch)
c This wire is to be utilized for the Remote Push-button Supply ONLY.
Push button wire 2 (momentary switch)
Power on this pin for certain times and sequences can perform the following
actions:
• Power the Unit ON
• Power the Unit OFF
• Enter Maintenance Mode
• Clear Faults
• Other Maintenance Features.
Common return for remote on/off LEDs
CAN/RV-C High
CAN/RV-C Low
See the Owner's Guide for more information.
• Turn the battery from OFF state to ON state.
• Activates the internal heater and logic in cold environments.
• Indicate to the battery that shore power is present on the DC Bus.
1