Summary of Contents for vacuubrand Connection Box 100
- Page 1 Electrical Connection Box Connection Box 100 Installation instructions Original instructions EN OI no.: 20901379...
- Page 2 +49 9342 808‑5660 Fax: +49 9342 808‑5555 Email: info@vacuubrand.com Web: www.vacuubrand.com Thank you for purchasing this product from VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG. You have chosen a modern and technically high quality product. 20901379_EN_Connection Box 100_V1.9_240823...
-
Page 3: Table Of Contents
Contents TABLE OF CONTENTS About this document Display conventions ......5 1.1.1 Warning levels . - Page 4 Contents 6.4 Ordering information......32 6.5 Service information ......33 6.6 Index.
-
Page 5: About This Document
About this document About this document About this document These installation instructions are an integral part of the product you have purchased and are intended in particular for qualified electricians. 1.1 Display conventions Display conventions 1.1.1 1.1.1 Warning levels Warning levels NOTE NOTE Indicates a potentially harmful situation. -
Page 6: Abbreviations - Wiring Colors
About this document Additional symbols and icons Additional Refers to content in this Refers to content in other symbols manual. supplementary documents. Electric/electronic devices and batteries must not be disposed of in the domestic waste at the end of their service life. -
Page 7: Safety Information
, or the VACUU·SELECT vacuum controller and a vacuum sensor. The Connection Box 100 Connection Box 100 may only be installed and used in indus‑ trial applications, on finished walls, with the cover closed, in dry indoor areas, and in non‑explosive environments. The device is designed for continuous operation. -
Page 8: Improper Use
2.2.1 2.2.1 Safety precautions Safety precautions > Do not repair the Connection Box yourself; replace it with an equivalent Connection Box 100 Connection Box 100 . > Repairs are only to be carried out by the manufacturer’s Ser‑ vice Department. -
Page 9: Target Group Description
Safety information 2.2.2 2.2.2 Target group description Target group description The installation and electrical connection may only be carried out Target group by a qualified electrician for the relevant work area. > Only fastenings tested for fire safety and approved tools may be used for installation. -
Page 10: Disposal
Safety information 2.3 Disposal Disposal NOTE NOTE Disposal information Incorrect disposal of electronic components can cause environmental pollution. Used electronic devices contain harmful substances that can cause damage to the environment or human health. Disused electrical devices also contain valuable raw materials, which can be recovered for reuse if the device is disposed of cor‑... -
Page 11: Product Description, Installation, Connection
3.2 Product description Product description Surface mounted insulation housing, ready wired, for con‑ nection of the Connection Box 100 Connection Box 100 to a vacuum controller, the ATEX VARIO chemistry diaphragm pump from VACUUBRAND, and a vacuum sensor. 20901379_EN_Connection Box 100_V1.9_240823... -
Page 12: Installation
Product description, installation, connection Product view Front view of Connection Box 100 Description 1 Cable gland: supply, power supply and control cable, ATEX VARIO chemistry diaphragm pump and vacuum controller 2 Potential equalization (optional): cable gland, potential equalization point 3 Cable duct (gray) – not intrinsically‑safe zone 4 Electrical equipment: circuit breakers, power supply unit, terminal blocks, isolating amplifiers, analog I/O modules, power isolating am‑... - Page 13 Product description, installation, connection Align the Connection Box 100 Position of the Connection Box 90° 90° 10 cm * only for vacuum sensor cable > Keep a free space of at least 10 cm for the cable entries.
- Page 14 Product description, installation, connection Mount the Connection Box 100 Connection Box 100 installation Drill dimensions for mounting 1. 1. Hold the Connection Box where you want to install it with wall mounting tabs at 45°. and mark the 4 mounting Wall mounting: Ø6 mm for stan‑...
-
Page 15: Connection
Product description, installation, connection > It must not be possible to release the strain relief without tools. > The strain relief must be designed in such a way that no haz‑ ard is caused when replacing the connecting cable, and that its mode of operation is clearly recognizable. - Page 16 Product description, installation, connection Prepare the cables Wire stripping, general Cable sheath stripping in Wire stripping the Connection Box Terminal block with lever Wiring the terminal block with lever Connection of single‑wire con‑ Connection of multi‑wire con‑ ductor ductor 1. Open the lever as far as it 2.
-
Page 17: Electrical Connection
Route blue cables coming from the potentially explosive > area in the blue cable duct of the Connection Box. Connection Box 100 – connect the cables 1. Connect the sensor cable to its connector, and connect this Electrical connection connector to the vacuum sensor ... - Page 18 Product description, installation, connection 7. Permanent connection: Permanent connection: First connect the Connection Box power cable to the designated disconnector, and from the dis‑ connector in the control cabinet of your building’s electrical installation or electrical sub‑distribution system to a free fuse. Power plug: Power plug: Insert the power plug of the Connection Box into a power outlet with a protective contact and its own fuse.
- Page 19 Product description, installation, connection Connection diagram ATEX VARIO pump – 1 motor Example Connection diagram with one ATEX VARIO pump Type: MD 4C EX VARIO Safe area Potentially explosive area/zone Terminal assignment ATEX VARIO pump Terminal Terminal Terminal Wire Wire Cable Cable Connection/component...
- Page 20 Product description, installation, connection Terminal Terminal Wire Wire Cable Cable Connection/component Connection/component i i X3/14 Control cable – motor 2 (+) 4–20 mA 0,75 mm (ATEX VARIO pump 2) X3/15 (‑) 4–20 mA X3/16 X3/17 Blind GNYE Insulated in cable duct X3/19 Control cable –...
-
Page 21: Additional Potential Equalization (Optional)
Product description, installation, connection 3.4.3 3.4.3 Additional potential equalization (optional) Additional potential equalization (optional) A potential equalization (optional) may be connected at the mount‑ Potential equaliza‑ ing plate. tion (optional) Connecting the potential equalization 1. Remove the screw plug. 2. 2. Assemble the enclosed cable gland M16 x 1.5. - Page 22 Avoiding galvanic corrosion corrosion. The mounting plate of the Connection Box 100 as well as the screw, the serrated washer, and the flat washer to assemble the potential equalization, are made of galvanized steel. When using a cable lug, pay attention to the material combi‑...
-
Page 23: Commissioning
Box in the control cabinet of your building’s electrical installation or sub‑distribution system. 5 The Connection Box 100 Connection Box 100 is ready for operation. The vacuum system is started/stopped at the vacuum controller s ee vacuum controller manual. - Page 24 Product description, installation, connection 20901379_EN_Connection Box 100_V1.9_240823...
-
Page 25: Cleaning And Error Rectification
Check circuit break‑ X14). running ers. Control signal Switch on all cir‑ missing. cuit breakers in the Circuit break‑ Connection Box. ers tripped or not switched on. Phone: +49 9342 808‑5660, fax: +49 9342 808‑5555, service@vacuubrand.com 20901379_EN_Connection Box 100_V1.9_240823... - Page 26 Cleaning and error rectification Error Error ` Cause Personnel 3Remedy Electri- Pump(s) does/do Short circuit. Rectify the error. cian not start Circuit break‑ Check circuit break‑ ers tripped or not ers. switched on. Switch on all cir‑ Power outlet cuit breakers in the switched off.
-
Page 27: Steps To Take In The Event Of An Error
Connection Box and the fuse in the control cabinet of your building’s electrical installation or elec‑ trical sub‑distribution system. Connection Box 100 defective > In the event of damage or recognizable malfunction, immedi‑ ately take the Connection Box out of operation. - Page 28 Cleaning and error rectification 20901379_EN_Connection Box 100_V1.9_240823...
-
Page 29: Appendix
Appendix Appendix Appendix 6.1 Technical data Technical data Technical data Version Connection Box 100 Connection Box 100 Electrical equipment Ambient conditions Working temperature 10–40 °C Storage/transport temperature ‑10–60 °C Max. altitude 2000 m above sea level Estimated service life, approx. - Page 30 Interfaces Interfaces Plug‑in connector VACUU·BUS ® Weight Connection Box 100 8 kg Dimensions Housing – h x w x d 558 mm x 378 mm x 180 mm Safety-related technical data according to ATEX Charac- ATEX Vacuum sensor Vacuum...
-
Page 31: Rating Plate
> When contacting our Service Department, please provide the type and serial number from the rating plate. This will allow us to provide you with specific support and advice for your device. Connection Box 100 rating plate, general Position of rating plate Example... -
Page 32: List Of Other Applicable Documents
Sources of supply Purchase original accessories and original spare parts from a subsidiary of VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG or your local dis‑ tributor. Information about our complete product range is available in the current product catalog. -
Page 33: Service Information
With Health and Safety Clearance form: return, disposal ƒ Visit our website for further information: www.vacuubrand.com. Service handling > Follow these headings: VACUUBRAND > Support > Service Reduce downtime, speed up processing. Please have the required data and documents at hand when contacting our Service Department Your order can be quickly and easily processed. -
Page 34: Index
Color abbreviation ......6 Safe area ........19, 20 Connection ........15 Service handling ....... 33 Connection Box 100 installation ..14 Service range ........33 Connection Box installation ....14 Sources of supply ......32 Connection diagram with one pump . 19 Spare parts, possible ...... -
Page 35: Declaration Of Incorporation
Déclaration d’incorporation des machines Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · Germany Hiermit erklärt der Hersteller, dass die unvollständige Maschine konform ist mit den Bestimmungen dieser Richtlinien: Hereby the manufacturer declares that the incomplete machinery is in conformity with the following directives: Par la présente, le fabricant déclare que la quasi-machine est conforme aux directives:... -
Page 36: Declaration Of Conformity 符合性声明 - China Rohs 2
Appendix Declaration of Conformity 符合性声明 符合性声明 – China RoHS 2 6.8 Declaration of Conformity – China RoHS 2 – a “Product Conformity Assessment” (PCA) procedure was performed. As defined in GB/T 26572 the “Maximum Con- centration Value” limits (MCV) apply t •... - Page 37 Appendix 表示该有毒有害物质在该部件所有均质材料中的含量均在GB/T 26572规定的限量要求以下。 表示该有毒有害物质至少在该部件某一均质材料中的含量超出GB/T 26572规定的限量要求。 电池、玻璃器皿和配件可能不属于所附设备所包含的内容，它们可能有各自单独的EFUP标记和/或可能正在维 护其部件EFUP标记的更新。 除上表所示信息外，还需声明的是，这些部件并非是有意用铅（ ）、 汞 （ ）、铬（ ）、六价铬 （ ）、多溴联苯（ ）或多溴二苯醚（ ）来制造的。 – 20901379_EN_Connection Box 100_V1.9_240823...
- Page 38 20901379_EN_Connection Box 100_V1.9_240823...
- Page 39 20901379_EN_Connection Box 100_V1.9_240823...
- Page 40 VACUUBRAND > Support > Manuals Manufacturer: VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG Alfred‑Zippe‑Str. 4 Alfred‑Zippe‑Str. 4 97877 Wertheim 97877 Wertheim GERMANY GERMANY Phone: Head office +49 9342 808‑0 Sales +49 9342 808‑5550 Service +49 9342 808‑5660 Fax: +49 9342 808‑5555...