Morehouse PCM-2MD-02 Operation And Instruction Manual

Portable calibrating machine

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ISO/IEC 17025 / ANSI/NCSLI Z540.3 Accredited
Portable Calibrating Machine
Calibrate your
force-measuring
instruments, quickly,
accurately, and easily.
Morehouse Instrument Company, Inc.
1742 Sixth Ave., York, PA 17403-2675 USA
Operation and Instruction Manual
Model: PCM-2MD-02
P: (717) 843-0081
F: (717) 846-4193
PM-5401
Rev. 4/2024
info@mhforce.com
www.mhforce.com

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Summary of Contents for Morehouse PCM-2MD-02

  • Page 1 ISO/IEC 17025 / ANSI/NCSLI Z540.3 Accredited Operation and Instruction Manual Portable Calibrating Machine Model: PCM-2MD-02 Calibrate your force-measuring instruments, quickly, accurately, and easily. info@mhforce.com Morehouse Instrument Company, Inc. P: (717) 843-0081 www.mhforce.com 1742 Sixth Ave., York, PA 17403-2675 USA F: (717) 846-4193...
  • Page 2: Table Of Contents

    Portable Calibrating Machine Model: PCM-2MD-02 Manual (PM-5401) Table of Contents 1. Introduction..................................3 2. Description..................................3 2.1 Components...................................3 2.2 Construction...................................4 2.3 Dimensions and Weight.............................5 3. Operation Instructions..............................6 3.1 Installation of Force Standard...........................6 3.2 Compression Setup..............................7 3.3 Tension Setup.................................8 4. Calibration..................................9 4.1 Applying Calibration Forces............................9 4.2 Force Control..................................9...
  • Page 3: Introduction

    Morehouse offers two sets of standard adapters that can be ordered to assist with calibration of a variety of force- measuring instruments: 1.
  • Page 4: Construction

    (PM-5401) Construction The Morehouse Portable Calibrating Machine is manufactured from high-quality material and to high-quality standards to provide users with a reliable and accurate force calibration system. The calibration force is generated using a mechanical screw jack which applies force in compression and tension modes. The jack is operated by turning the handwheel on the front side of the machine, and based on the direction of turning the handwheel, compression or tension calibration force is applied.
  • Page 5: Dimensions And Weight

    (PM-5401) Dimensions and Weight The Morehouse Portable Calibrating Machine weighs 40 lbs. The overall weight may vary depending on the load cell standard, accessories, and cases used with the machine. Morehouse supplies the standard Portable Calibrating Machine model in a protective case with wheels, which provides portability and contains the machine, load cell system component, and some adapters.
  • Page 6: Operation Instructions

    By default, the reference standard mounting adapter has an external 0.625”-18 UNF thread on the top side to accommodate a Morehouse Shear Web load cell for capacities of 2000 lbf. and lower. If a different thread size is needed to mount other load cells, consult Morehouse Sales when placing an order.
  • Page 7: Compression Setup

    0.625”-18 UNF thread for installation on Morehouse Shear Web standard load cells. If other types of load cells are to be used as the reference standard, consult the Morehouse Sales team with specific requirements when ordering. To set up the Portable Calibration Machine for a compression-only calibration: 1.
  • Page 8: Tension Setup

    Before setting up a tension calibration, ensure you have the adapters needed to mount the unit under test and that they are rated for the forces that will be applied. Morehouse manufactures several adapter kits designed for tension calibration in Portable Calibrating Machines. To set up a tension calibration: 1.
  • Page 9: Calibration

    However, the user can continuously adjust the position of the mechanical jack to keep the force near the target force. Morehouse offers various types of load cell indicators that can be used to monitor the reference load cell output in ratiometric mV/V or direct force values in engineering units based on the user’s preferences.
  • Page 10: Changing Control Springs

    Portable Calibrating Machine Model: PCM-2MD-02 Manual (PM-5401) Changing Control Springs A special mechanism is designed in the Portable Calibrating Machines stage beam, which helps the calibrator improve force control and load line alignment. This mechanism is inside the housing threaded at the stage beam’s top.
  • Page 11 Portable Calibrating Machine Model: PCM-2MD-02 Manual (PM-5401) Figure 5: Changing the Control Spring: a) Removing the Housing, b) Removing the Thumb Screw and Spherical Nut; c) Removing the Control Spring Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 11 1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com...
  • Page 12: Maintenance

    The listing of brand names is solely for the convenience of equipment users and their lubricant suppliers; it does not constitute any endorsement. Morehouse assumes no responsibilities for the quality, performance, or availability of any listed products. The total grease capacity for the screw jack used in the Portable Calibrating Machines is about 1.8 oz.
  • Page 13: Safety

    Inspect all machine parts regularly to ensure all the components are free of defects and assembled properly. Look for any damaged connections or loose bolts. Contact Morehouse with any questions about the assembly of the parts or for ordering new parts.
  • Page 14 • The Portable Calibrating Machine (Model: PCM-2MD-02) can only be used to generate forces within the rated capacity of the machine. Trying to generate higher forces may cause damage to the machine and result in a dangerous situation for the user.
  • Page 15: Parts

    (PM-5401) 7. Parts To order parts and accessories for your Portable Calibrating Machine, contact Morehouse Sales team. Figure 8 and Table 2 demonstrate the parts included in a Portable Calibrating Machine Model PCM-2MD-02. Figure 8: General Assembly of a Portable Calibrating Machine, Model: PCM-2MD-02 Morehouse Instrument Company, Inc.
  • Page 16 Portable Calibrating Machine Model: PCM-2MD-02 Manual (PM-5401) Table 2: Parts List for Portable Calibrating Machine, Model: PCM-2MD-02 ITEM NO. PART NUMBER DESCRIPTION QTY. MS-0047 COUPLING ASSEMBLY, PCM PC-2-013-01 BASE PLATE PC-2-014-02 GUIDE POST PC-2-016-01 STAGE BEAM PC-2-022-01 NYLON INSERT PC-0-024-01...
  • Page 17: Warning

    Raadpleeg uw producthandleiding voor correct gebruik en specificaties. Als u vragen heeft over de mogelijkheden of beperkingen van een Morehouse Instrument Company product, of om toegang te krijgen tot een handleiding, neem dan contact op met uw verkoopvertegenwoordiger of stuur een e-mail naar info@mhforce.com.
  • Page 18 Fare riferimento al manuale del prodotto per l’uso corretto e le specifiche. In caso di doman- de sulle capacità o sui limiti di un prodotto Morehouse Instrument Company, o per accedere a un manuale, contattare il proprio rappresentante di vendita o inviare un’ e -mail a info@mhforce.com.
  • Page 19 Consulte o manual do seu produto para uso e especificações adequados. Se você tiver dúvidas sobre os recursos ou limitações de um produto da Morehouse Instrument Company, ou para acessar um manual, entre em conta- to com seu representante de vendas ou envie um e-mail para info@mhforce.com.

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