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Summary of Contents for Superior 3200
- Page 1 Model 3200 Disassembly instructions and Troubleshooting...
- Page 2 Index Parts and Sub-Assemblies (13) Solenoid Disassembly Instructions (2-4) Troubleshooting • Continuous leak from barbed fitting below solenoid while valve is open (10) • Continuous leak from vent hole in rear side of chamber plate while valve is closed (10) •...
- Page 3 Solenoid Disassembly Instructions 1. Remove copper tubing that 2. Apply ½” wrench to hex portion connects T-filter assembly to L- of coupling that connects fitting above solenoid solenoid post to L-fitting and unscrew coupling and L-fitting from solenoid post. It is not necessary to separate L-fitting from coupling.
- Page 4 Solenoid Disassembly Instructions 3. After removing coupling and 4. Using a flathead screwdriver, L-fitting, slide solenoid coil and unscrew solenoid post from U-frame off of solenoid post. bonnet.
- Page 5 Solenoid Disassembly Instructions 5. Take care as you remove 6. Photo of solenoid cavity. The o-ring solenoid post as the plunger will seal can be seen at bottom of cavity. drop out of the plunger tube The port in the center of the cavity is into solenoid cavity.
- Page 6 Valve Disassembly Instructions 1. Using a ½” wrench, remove 2. Unscrew top bolts and lift and copper tubing that connects T- remove bonnet from rest of filter assembly to L-fitting above valve. solenoid.
- Page 7 Valve Disassembly Instructions 3. Remove chamber-plate assembly from 4. Photo of valve body, chamber-plate valve body. assembly and bonnet.
- Page 8 Valve Disassembly Instructions 5. To replace rubber seat disc, unscrew 6. To gain access to shaft o-ring, remove retaining nut from bottom of diaphragm diaphragm shaft from chamber-plate shaft then remove retaining washer, after the seat disc and disc holder have rubber seat disc, and disc holder.
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Page 9: Troubleshooting
Troubleshooting PROBLEM: Valve will not close. CAUSE #1: CAUSE #2: Water is not flowing though copper tubing so no Malfunctioning solenoid. Either the port water is able to enter upper diaphragm at top of plunger tube is clogged, or plunger is chamber. - Page 10 Troubleshooting PROBLEM: Valve will not close. PROBLEM: CAUSE #3: Valve will not close and water constantly exhausts from vent hole in chamber-plate Debris in body of valve or embedded in (located on rear side of valve). rubber seat disc. CAUSE: SOLUTION: Torn diaphragm.
- Page 11 Troubleshooting PROBLEM: PROBLEM: Water continuously exhausts from barbed L- While valve is closed, water continuously fitting below solenoid while valve is open. exhausts out of vent hole in rear side of CAUSE: chamber- plate. CAUSE: Solenoid plunger is not sealing 3/16” port at top of plunger tube.
- Page 12 Troubleshooting PROBLEM: Valve will not open. CAUSE #1: Solenoid coil is not energized. Place your fingers around the solenoid coil. If the coil is receiving power, you will feel a vibration. If not, problem is due to one of the following: 1) No output from controller, 2) broken or disconnected wire, or 3) bad solenoid coil.
- Page 13 Troubleshooting PROBLEM: Valve will not open. CAUSE #2: Mineral buildup on solenoid plunger or corrosion in plunger tube is preventing plunger from lifting when solenoid is energized. SOLUTION: Replace solenoid stem and plunger assembly.
- Page 14 Parts and Sub-Assemblies Solenoid Coil (24 VAC): 16008 3-Way Solenoid Stem and Plunger Assembly: 16300B 24 VAC 3-Way Solenoid Assembly: 16075-A Flow-Control Assembly: 1 ½”-16209-N, 2”-16210-N, 2 ½” & 3”-16221-N Manual Bleed Screw: 15013 L-Fitting: 16500-1 T-Filter: 16520-1 T-Filter and T-Fitting Assembly: 16520-2 Diaphragm: 1 ½”...
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