Related Manuals for TCP ECOLITE TH200
Summary of Contents for TCP ECOLITE TH200
- Page 1 Lighting Tower V4 User's Manual TCP-6412-01 Issue B April 2024 Taylor Construction Plant Ltd Quayside Industrial Park, Bates Road Maldon, Essex, CM9 5FA Tel: +44 (0)1621 850777 mail@tcp-group.co.uk www.tcp-group.co.uk...
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Page 3: Table Of Contents
Disconnect the Trailer ......................15 Make the Trailer Stable ......................16 Operating Instructions ....................18 Using the Ecolite-TH V4 ....................18 Preparation ........................18 Load the Gas Cylinders ....................19 Install the Regulators ....................20 TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... - Page 4 O-Ring Replacement ......................30 Options ......................... 31 Option 1 ..........................31 Option 2 ..........................31 Option 3 ..........................31 Appendix A External Cage ......................32 Position the Cage ........................32 Connect Gas Cylinders ......................33 TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual...
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Page 5: Preliminary
All information, illustrations and specifications contained in this publication are based on the latest product information available at the time of publication. TCP reserve the right to make changes at any time without notice. Continued improvement and advancement of the design may cause changes to the machine that may not be included in this publication. -
Page 6: Modifications To Product
Safety Information Modifications to Product TCP may from time to time issue service bulletins. These will keep you up to date as to any improvements or changes that may take place on the complete assembly or component parts. Product Compliance and Conformity... - Page 7 Safety Information Lifting Eye Forklift Pocket Control Lamp Compartment Mast Parking Brake Lever Tow Bar Jack Leg Rotation Handle Lighting Cable (Curly Cord) Number Plate Bracket Slave Compartment Jack Leg Torque Indicators TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual...
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Page 8: Safety Information
Safety Information General To prevent unexpected and unnecessary down time, report all malfunctions to TCP. Do not operate the machine until corrected. This manual describes general examinations and operations with the safety precautions required for normal operating conditions. It is not a guide however, for other than normal conditions or situations. -
Page 9: Safety Messages
Hard hat required Eye protection Foot protection Gloves required required required No smoking No open flame No flames Pressurised cylinder Flammable gas Explosion risk High voltage hazard Watch your head Hand crush hazard TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 10: Transportation
The machine can also be hitched to a towing vehicle for transportation. the machine. Make sure the forklift forks are inserted into the pockets a minimum of 600 mm. Attach the forklift safety chain before you lift the TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 11: Gas Cylinders
When gas cylinders only are to be transported on vehicles, close the cylinder valves tightly and disconnect the regulators. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 12: Deployment
CAUTION NOTE: The mast will retract automatically if Make sure the machine is deployed on firm the parking brake is released (TCP AMOSS). and level ground. If deployed on soft ground or a slope the machine could Be aware that the lighting mast extends to a become unstable and move or topple during maximum of 9.1 metres. -
Page 13: Other Considerations
Towing Instructions Other Considerations NOTE: The mast will retract automatically if the parking brake is released (TCP AMOSS). Lighting Applications Direct the lights either downwards or During lighting applications the machine horizontally as required (e.g. to illuminate a should not be placed where those who work facade). -
Page 14: Move Trailer Position
Failure to do so may cause the machine to fall off the forks. The Automatic Mast Operating Safety System (TCP AMOSS) will not allow you to move the machine while the mast is up. The mast will telescope down automatically when the parking brake is released. -
Page 15: Towing Instructions
Inspect all reflectors and light lenses to make sure they are intact. Fit the number plate to the rear bracket with Number the cable ties supplied. Plate Bracket Attach the trailer to the towing vehicle. Torque Indicators TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 16: Attach The Trailer
NOTE: The maximum recommended tow speed on a highway is 75 km/h. However, this is dependent on local speed limits. The recommended maximum off-road tow speed is 15 km/h (less on uneven terrain). TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 17: Disconnect The Trailer
(ready to tow). Release the parking brake and make any final adjustments to the position of the trailer. Pull up the parking brake lever to the limit of its travel to apply the brake. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 18: Make The Trailer Stable
Allow the leg to fall to the vertical position. Wind down the foot of the jack leg to touch the ground. Examine the leg to make sure the rotation pin locks it in the vertical position. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... - Page 19 NOTE: Monitor the spirit level bubbles on the tow bar while you adjust the jack legs. Examine the trailer to make sure it is stable and firmly supported by all four jack legs. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual...
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Page 20: Operating Instructions
CAUTION Make sure that there is no static electrical charge between yourself and the gas cage. This can be achieved if you touch a grounded piece of metal. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 21: Load The Gas Cylinders
The manifold allows the hoses from the two banks of two cylinders to be connected to a Regulator central point. Connector Cylinder Support the assembly on the raised security cover while loading the gas cylinders. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 22: Install The Regulators
Remove the protective cap from the gas cylinder valve. Connect the regulator to the gas valve. Turn the connector in a counterclockwise direction and hand-tighten only. Repeat the above procedure for the remaining three gas cylinders. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 23: Install The Gas Hoses
Section 4 before you attempt to replace it. Connect the gas cylinder hose to the regulator. Turn the connector in a counterclockwise direction and hand-tighten only. Repeat the above procedure for the remaining three gas hoses. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 24: Look For Leaks
Make sure that all four header valves are fully open at the manifold. Lower the gas cage security cover. Attach and lock the padlock. Remove the padlock key and give to the site controller or other responsible person. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 25: Power Up
Should there be any fault at any time with the machine, the fault light will illuminate and TCP should be contacted before further use. Control Panel Should the gas status light begin to flash, this is telling the operator gas is running low and there should be around 35 hours of operational time. -
Page 26: Extend The Mast
Point the machine towards the area to be illuminated. Adjust the lighting to set the required orientation and angle of the lamps. Keep the area around the lighting tower clear of people while you extend the mast. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 27: Retract The Mast
NOTE: The mast will retract automatically if you release the trailer parking brake. It can be stopped at any point if you apply the brake again. Take Care - do not compromise stability if on a slope. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 28: Change A Gas Cylinder
Change to a spare cylinder when the yellow LED on the keypad flashes to show there is 'No Gas'. Monitor the pressure gauges to identify the empty gas cylinder. The gauge on the empty cylinder will show no pressure. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 29: Remove The Regulator And Gas Hose
The regulator is finger tight only. Turn the connector in a clockwise direction to release. Remove the gas hose from the cylinder and then remove the regulator. Stow the regulator in its holder. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 30: Unload The Gas Cylinder
BOC. Load the new gas cylinder. Lower the gas cage security cover. Attach and lock the padlock. Remove the key and give to the site controller or other responsible person. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 31: Maintenance
TCP depot. Replace any missing or hard-to-read labels. When you clean the machine on site, remove the regulators and gas hoses and unload the Spares are available from TCP. gas cylinders. Tyres Wipe over the machine surfaces with lint free Do a regular check on the condition of the cloth and a mild detergent solution. -
Page 32: Inertia Brake Lubrication
Contact the supplier or manufacturer before you attempt to replace a sealing O-ring on a regulator or gas supply hose. NOTE: Spare O-rings are available from TCP, please quote the following stock numbers: Grease Nipples The frequency of greasing depends on how... -
Page 33: Options
The external cable to each of the four mast lamps may be fitted with a quick release waterproof inline connector for ease of maintenance. Option 3 An external cage with a manifold may be provided for linking up to four additional gas cylinders outside the rear of the trailer. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 34: Appendix A External Cage
Feed the ends of the chain through the holes at the bottom left hand corner of the cage. Feed the chain through the tie-down eye at the rear of the trailer. Secure the ends together with the lock. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual... -
Page 35: A.2 Connect Gas Cylinders
Close and lock the rear door of the external cage. Main Manifold Y-Manifold Cage Hose Lower and lock the cover of the Hymera compartment. Remove the keys and give to the site controller or other responsible person. TCP-6412-01 Iss.B Ecolite TH V4 User’s Manual...