Consew 2040-DSM-E Instruction Manual
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Consew 2040-DSM-E Instruction Manual

Consew 2040-DSM-E Instruction Manual

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2040-DSM-E
INSTRUCTION MANUAL

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  • Page 1 2040-DSM-E INSTRUCTION MANUAL...
  • Page 2 Foreword This instruction manual will help you to operate, adjust and maintain the machine. In order to avoid any malfunctions, please read this manual carefully before using the machine.

  • Page 3: Brief Introduction

    1 Brief introduction This machine is newly designed of rotating needles, top and bottom feed, 1&2 needle electronic ornamental stitch machine. With cam thread take-up lever, large shuttle hook and manual lubrication system. It contains 200 basic stitch patterns with single and double needles, it also can design the user patterns directly on the operational panel.

  • Page 4: Machine Adjustments

    4.4 After clean the machine, make a full lubrication of the machine. 4.5 If sew with different material and thread, or change the parts, it required the trained operator to adjust the machine. Warning: Before cleaning and lubricating the machine, must turn off the power, and keep your foot away of the pedal in order to avoid any accidents if step on it carelessly.

  • Page 5: Stitch Length Adjustment

    6 Machine Adjustments 6.1 Stitch length adjustment On the operational panel, change the stitch length in the pitch box, after set the new stitch length, press the button Find Zero to save it. 6.2 Rotating needle adjustment The machine comes with the alternate rotating needle and continuous feeding, so it can make beautiful pattern performance.
  • Page 6 6.5 Adjust pressure of presser foot It can be adjusted by the pressure regulator screw No.10(parts book page 16), turn the screw clockwise to increase the pressure, and counterclockwise to decrease the pressure. 6.6 Adjust the timing of hook and needle 6.6.1 Turn the handwheel, when the needles are about 5.5-6.0mm from the bottom position, the shuttle tip is just in the middle of two needles.
  • Page 7 7 System instruction 7.1 Control box hardware instruction 7.1.1 Control box inner structure 7.1.2 Control box internal interface...
  • Page 8 7.1.3 Control box external interface...

  • Page 9: Power Specification

    7.1.4 Power specification Power: Single phase 220V±20％ Current: Average current is lower than 3A. Peak current is lower than 7A. 7.1.5 Change fuses There are 3 pieces fuses on power control board and 1 piece fuse on servo board. The capacity and the usage of the fuse: Capacity Usage Protect the AC power...
  • Page 10 2. Area 2: pattern parameters, it shows the current pattern number, pitch(stitch length), width and sewing speed. It also can modify the pattern parameters directly, after modified the parameters, press “ok” and then press to start sewing. 3. Area 3: pattern selection, it shows the pattern numbers, press left and right button to choose the pattern, the pattern shows in the area 1, and press the pattern number to confirm the sewn pattern.
  • Page 11 7.2.2 Reverse In the main interface, press to change the sewing direction, it is only used for single needle to make the pattern in a mirror-symmetrical way, is closed, is opened. For double needles, it is no use, because it is the rotating needle of 180°, press the button, it is the same.

  • Page 12: Half Stitch

    7.2.4 Base Line In the main interface, press to change start position of the stitch, it is used for design new patterns. The default is in the middle , press it to change to the left , right and back to middle 7.2.5 Half Stitch This function is only used for single needle sewing.
  • Page 13 Press the button to save the pattern from USB flash to the machine. Press any of the above two buttons, it will enter the following interface: Press single, it can only choose one pattern. Press all, it will choose all the patterns. Press rename, it can rename a pattern.

  • Page 14: Browse Mode

    7.2.7 Change single and double needles In the main interface, it displays , it means the current is single needle, the pattern display area will show a single stitch pattern, and display , it means the current is double needle, the pattern display area will show a double stitch pattern. «...
  • Page 15 7.3 Pattern Edit 7.3.1 Pattern edit interface In the main interface, press to enter the setting interface, and then press enter the pattern edit interface; Press to create a new pattern, press to modify the current pattern, and press to compensate the feeding for the pattern. 7.3.2 Create a new pattern In the pattern edit interface, press to enter the creating new pattern interface:...
  • Page 16 1. Area 1: pattern displaying area. When design a new pattern, set the machine to one needle, and just need to deign a single stitch pattern, after finish the pattern, then set the machine to double needles, the pattern will be automatically changed to double stitch pattern.
  • Page 17 Speed regulation of directional keys, press it to speed up or slow down the speed of directional keys. If it changes to , then it can add a stitch point through the directional keys, no need to press n After finish a new pattern, press the save button, it will show the following: Name the pattern number and press to save it.
  • Page 18 It is similar to the creating new pattern interface, only without adding a stitch point when change the speed of directional keys. 7.3.4 Feed pitch compensation In the pattern edit interface, press to enter the feed pitch compensation interface;...
  • Page 19 Choose the pattern number, and then press the button on the right of Feed Pitch Compensation to increase or decrease the stitch points, it also can input the value directly in the box 7.4 Setting interface 7.4.1 Settings Press to enter the setting interface: Download patterns from PC to the system with cable line.
  • Page 20 Other settings interface, it can set the version, time limit, password and logo information. Equipment maintenance interface. Initialize system parameters. System instruction manual. 7.4.2 Download pattern Connect the panel with PC through the cable line, then open the pattern editing software and click to download the pattern：...

  • Page 21: System Parameters

    7.4.3 System parameters It can solve some malfunctions, or adjust the machine to the best working condition by modifying some system parameters. 7.4.3.1 Set system parameters In the setting interface, press and input the password (7788) to enter the system parameters interface: Press to move to the previous or next page, press...
  • Page 22 7.4.3.2 List of system parameters Function and instruction Range Remark P-01 Up stop position 1-7199 P-02 Max. sewing speed 100-1000 P-03 Half stitch speed 100-600 P-04 Max. pattern width 0-160 P-05 Max. stitch length 0-140 P-06 Timing of X position 1-7199 P-07 Timing of Y position...
  • Page 23 P-47 Servo motor work or not P-48 Change single/double needles P-49 Double needle distance is fixed or changeable P-50 Max. speed of reinforcement 100-800 P-51 Speed decreasing angle of last cycle 180-340 P-52 Calibration value of up stop position -120-120 P-53 Loosen stitch numbers when start sewing P-54...

  • Page 24: Other Settings

    7.4.5 Other settings In the settings interface, press to enter other settings interface: 7.4.5.1 Version information In the other settings interface, press It will display the version and date of APP, MCU, OS and the serial number. The serial number is the same as the system parameter P-59.
  • Page 25 7.4.5.2 The period of use In the other settings interface, press , input the password to check the time limit: The total of using time can be modified, and the serial number is the same as the system parameter P-59. 7.4.5.3 Logo management In the other settings interface, press , input the password to enter logo...

  • Page 26: Equipment Maintenance

    7.5 Equipment maintenance In the setting interface, press to enter the equipment maintenance interface: 7.5.1 Electromagnet detection In the equipment maintenance interface, press to enter the electromagnet detection interface: Press each button, the relative electromagnet will pull and release. 7.5.2 Stepping motor test In the equipment maintenance interface, press to enter the stepping motor test interface:...

  • Page 27: Servo Motor Test

    Press each directional keys, the X,Y stepping motors will move quiet and at steady speed. Press to speed up or slow down the speed. 7.5.3 Servo motor test In the equipment maintenance interface, press to enter servo motor test interface: Press to increase or decrease the speed, also can press to set...

  • Page 28: Signal Detection

    7.5.4 Signal detection In the equipment maintenance interface, press to enter the signal detection interface: Press to show all the signals: When X,Y axis sensor is blocked, L is for low power level, H is for high power level. The signals of reverse key, security key and the pedals encoding are alternately on and off.
  • Page 29 Press directional keys to adjust X,Y origin, make sure the needle is in the center of 4 directions “front, back, left and right”. It is better not to adjust the X,Y origin directly by pressing the button Find Zero. After adjust the X,Y origin, press to save it, and press to exit the origin adjustment interface.
  • Page 30 To test a pattern, press to change the relative parameters, also can press to set the width, stitch length and sewing speed. After set the parameters, press to test the pattern sewing, and press stop, and press to return to the equipment maintenance interface.

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