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DNH QDS1 User Manual

Motor soft starter
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QDS1 Motor Soft Starter
User Manual
V2022A-Q

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Summary of Contents for DNH QDS1

  • Page 1 QDS1 Motor Soft Starter User Manual V2022A-Q...
  • Page 3 QDS1 Motor Soft Starter User Manual 15.A JIAXING DANNAHE ELECTRONIC SCIENCE&TECHNOLOGY CO.,LTD...

  • Page 4: Table Of Contents

    Contents 1. Foreword............................. 2 1.1 Precaution..........................2 1.2 Check the delivery......................2 2. Product description........................3 2.1 Nameplate and Model designation................3 2.2 model specifications......................4 2.3 The appearance and installation dimension*............... 5 3. Installation and Connection...................... 8 3.1 Installation..........................8 3.2 Wiring..........................10 4.

  • Page 5: Foreword

    1. Foreword Thank you very much for purchasing our soft starter. This user’s manual provides the users with the instructions on the installation, parameter setting, error diagnosis, routine maintenance and necessary precautions. Please read the manual carefully before the installation of the product in order to ensure that it can be correctly installed and operated.

  • Page 6: Product Description

    2. Product description 2.1 Nameplate and Model designation Figure 2.1 Nameplate Figure 2.2 Model designation...

  • Page 7: Model Specifications

    2.2 model specifications Table 2.1 QDS1 soft starter list (5.5KW-500KW) Soft starter model Rated current (A) Adaptive motor power (kW) QDS1-005-3 QDS1-007-3 QDS1-011-3 QDS1-015-3 QDS1-018-3 18.5 QDS1-022-3 QDS1-030-3 QDS1-037-3 QDS1-045-3 QDS1-055-3 QDS1-075-3 QDS1-090-3 QDS1-115-3 QDS1-132-3 QDS1-160-3 QDS1-185-3 QDS1-200-3 QDS1-250-3 QDS1-280-3...

  • Page 8: The Appearance And Installation Dimension

    2.3 The appearance and installation dimension ★ Figure 2.3 5kW~75kW (Units:mm) 3/4/5 Figure 2.4 90kW~200kW (Units:mm)
  • Page 9 26.5 Figure 2.5 250kW~320kW (Units:mm) 24 106 24 125.5 71.5 102.7 Figure 2.6 400kW~500kW (Units:mm)
  • Page 10 (a) Control panel dimensions (b) Cut-out dimensions Figure 2.7 Control panel and Cut-out dimensions (Units:mm) ★Note: Correct dimensions depend on the actual model. All dimensions are subject to change without prior notice.

  • Page 11: Installation And Connection

    3. Installation and Connection 3.1 Installation 3.1.1 Environmental Conditions Table 3.1 Environmental Specifications Description Specification 3-phase 380VAC (-10% ~ +15% ） , 50Hz Power supply Type of load 3-phase squirrel cage induction motor Start duty 3 x I for 30 sec, 6 starts per hour (Standard Connection) Operating: 0 ℃...
  • Page 12 Units Units Air outlet grid ： ： Air inlet grid Figure 3.1 Mounting clearances ★Note: Do not install the unit close to, especially above, heating elements.

  • Page 13: Wiring

    3.2 Wiring When making power and control connections, the following should be observed: (1) Check that the motor and supply voltage correspond to the values on the rating plate of the soft starter. (2) Connect the incoming AC power wires from the power disconnect and/or protection devices to R, S and T terminals, and tighten each terminal.
  • Page 14 3.2.1 Basic Connection Diagram Figure 3.2 Basic Connection Diagram 3.2.2 Power Terminal Block Table 3.2 Power Terminal Block Description Terminal Block Description R, S, T Terminals for connection of the power supply (380VAC, 50Hz) U, V, W Motor terminals for connection of the induction motor...
  • Page 15 L21, L22, L23 Bypass terminals for connection of the bypass contactor ★ Note: If the motor turns in the incorrect direction upon energization, exchange two phases at the motor terminal box or at the output terminals of the soft starter or at the input terminals of the soft starter.
  • Page 16 Table 3.3 Control Terminal Block Description (continued) Terminal Function Description Block T2A-T2C: Normally open (N/O) contact, 16/ T2B 5A@250VAV ， 5A@30VDC 17/ T2C Fault relay T2B-T2C: Normally closed (N/C) contact, 18/ T2A 3A@250VAV ， 3A@30VDC 19/ T3C T3A-T3C: Normally open (N/O) contact, Bypass relay 8A@250VAV 20/ T3A...

  • Page 17: Operation

    4. Operation 4.1 Human-Machine Interface (HMI) The Starter utilizes a HMI that allows the user to operate the starter. It includes an easy- to-read display and keypad to scroll through the parameters. The HMI allows the user to control the starter (run, stop, and reset), modify control parameters, enable or disable protections, set system variances, set communication variables, monitor system parameters such as line voltages and currents and access the fault queue.

  • Page 18: Operation

    Enters a menu or parameter, or saves a parameter change. Starts the motor. STOP Stops the motor, and resets a trip. 4.2 Operation 4.2.1 Display modes There are three display modes: the monitoring mode, the programming mode, and the fault history mode. Press the [MODE] key to switch between the display modes. On power up, the monitoring mode is shown by default.
  • Page 19 (a) Ready state (b) Starting state (c) Bypassing state (d) Soft-stopping state (e) Fault state Figure 4.3 Monitoring mode screens Note: The fault screen automatically appears when a fault condition is detected. 4.2.3 Programming mode To open the Programming Menu, press the [MODE] key while viewing the monitoring screens.
  • Page 20 4.2.4 Fault history mode The starter stores information on the 5 latest faults. Three of the latest faults are displayed in the fault history, See Figure 4.5. Figure 4.5 Fault history screen In the figure above: 1st -- The most recent fault stored in the fault history. 2nd -- Second most recent fault.

  • Page 21: Parameter Listing And Descriptions

    5. Parameter listing and descriptions 5.1 Parameter List Basic menu Code Name Range Default User 1 ： Voltage ramp 2 ： Current limit 3 ： Jogging Start mode ★ 4 ： Current ramp 5 ： Voltage ramp with current limit 6 ：...
  • Page 22 Code Name Range Default User CurRampTime/ 0-120 s 20 s Current ramp time Kick level/ 0-80% Kick start level Kick time/ 0-2000 ms 0 ms Kick start time Start delay 0-999 s StopRampTime/ 0-60 s Stop ramp time 0 ： None Param Reset/ 1 ：...
  • Page 23 Code Name Range Default User Over Vlt Lvl/ 380-1500 V 450 V Overvoltage level Undr Vlt Lvl 100-380 V 300 V Undervoltage level MaxStartTime/ 5-200 s 70 s Excessive starting time ★Note: I is a shorthand notation for soft starter rated current. I/O and Communication menu Code Name...
  • Page 24 Advanced menu Code Name Range Default User Starter FLA/ Immutable/Only Read Soft starter rated current Current CAL. / Model 5-500% (Only Read) dependant Current calibration Voltage CAL. / 5-500% (Only Read) Voltage calibration Reserved Reserved Reserved Version...

  • Page 25: Start/Stop Options

    5.2 Start/Stop Options 5.2.1 Voltage ramp The voltage ramp provides soft starting of a motor by increasing the voltage applied to motor from the Initial Voltage setting (A03) to full (100%) line voltage. When the Starter receives a start signal, it quickly increases the voltage to the Initial Voltage setting (A03).
  • Page 26 Figure 5.2 Current limit ★Note: Current Limit Starts are not recommended on variable torque load applications like fans and pumps. ★Note: Attempting starts with the Current Limit set to a value of 200% Rated Current (Ie) or lower are not recommended as the motor may not develope adequate torque to accelerate properly.
  • Page 27 5.2.4 Current ramp With current ramp starting, output voltage varies to provide a linear increase in current up to the Current ramp level (A07), and Current ramp time (A08) sets the speed of this linear current increase. The following figure shows the relationships of these different ramp settings.
  • Page 28 Figure 5.5 Voltage ramp with current limit Voltage Ramp with Current Limit may be necessary in applications where the electrical power is limited. Examples would be: • portable or emergency generator supplies • utility power near the end of a transmission line •...

  • Page 29: Motor Overload Protection

    Voltage kick start is only useful on motor loads that are hard to get rotating but then are much easier to move once they are rotating. An example of a load that is hard to get rotating is a ball mill. The ball mill requires a high torque to get it to rotate the first quarter turn (90°).
  • Page 30 is operating at 600% rated current; a Class 5 overload trips in 15 seconds when the motor is operating at 600% rated current. For details, see Table 5.1 and Figure 5.8. Table 5.1 Overload protection classes (The recovery time is 180s) Current 1.5Ie 1.2Ie...

  • Page 31: Relay T1 Configuration

    5.4 Relay T1 configuration Code Name Range Default T1 configuration/T1A-T1B-T1C （a）Relay OFF state （b）Relay ON state Figure 5.8 Relay states Table 5.2 T1 configuration options C01 setting Relay action Soft starter states Starting, Bypassing, Soft stopping, Fault 1 ： Ready Ready/Standby No Fault 2 ：...

  • Page 32: Start-Up And Maintenance

    6. Start-up and Maintenance 6.1 Power-up Caution: • Only qualified personnel familiar with this equipment are to perform work described in this set of instructions. • Perform such work only after reading and understanding all of the instructions contained in this bulletin. •...

  • Page 33: Start-Up

    6.2 Start-up Caution: • Turn off all power before working on or inside equipment. • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • Replace all devices, doors, and covers before turning on power to this equipment. •...
  • Page 34 Even after switching OFF the Soft-Starter, during a certain time high voltages may be present. Thus wait 3 minutes to allow a complete discharge of the power capacitors. Always connect the equipment frame to the grounding (P.E) at the suitable point. •...

  • Page 35: Troubleshooting

    7. Troubleshooting This guide is intended to provide the information necessary to successfully troubleshoot issues that may occur during the operation, See Table 7.1. Table 7.1 Fault indication Fault Diaplay Possible Causes Solution • Check for line and load loose •...
  • Page 36 Fault Diaplay Possible Causes Solution • Starting parameters are not • Adjust the starting parameters, StartTimeout/ matched to the application for example: A03, A04, A05. Excess Start • Motor overloaded • Lighten the load on the motor Time • Insufficient power capacity •...

  • Page 37: Appendix A：modbus Services

    Modbus services APPENDIX A： The starter provides only a Modbus RTU to support remote communication. The data format is 8-N-1 (8 Data bits, No Parity, 1 Stop bit), Modbus address and baud rate are set individually in parameters C03, C04. A1 Modbus-RTU Frame The Modbus RTU frame contains no message header byte, nor end of message bytes.

  • Page 38: A2 Modbus Functions Available

    • The receiving device recalculates a CRC during receipt of the message, and compares the calculated value to the CRC16 actual value it received in the CRC field. If the two values are not equal, an error results. A2 Modbus functions available Note: Hi = high order byte, Lo = low order byte.
  • Page 39 4．Example：Use function 3 to read soft-starter status Request: 01 03 10 2A 00 01 A1 02 Response: 01 03 02 00 01 79 84 (status = soft starting) Error response: 01 83 02 C0 F1（if No. of first word =0x002A in request frame） A2.2 Write N output words: Function 0x10 1．Request Num-...
  • Page 40 4．Example: Write value 0x0040 to word 0x1028 on slave 1 Request: 01 10 10 28 00 01 02 00 40 B0 49 (initiate the run command) Response: 01 10 10 28 00 01 85 01 Error response: 01 90 02 CD C1 (if No. of first word =0x0028 in request frame) A2.3 Parameter list Comm.
  • Page 41 Comm. Function Range Units Access 0x1009 Kick start level 0-80 0x100A Kick start time 0-2000 0x100B Current ramp level 10-400 0x100C Current ramp time 0-120 0x100D Stop ramp time 0-60 0x100E Reserved 0x100F Current regulation rate 5-500 0x1010 Voltage regulation rate 5-500 0x1011 Starting overcurrent level...
  • Page 42 Comm. Function Range Units Access Bit0-bit4: Reserved Bit5: Fault reset Bit6: Run 0x1028 Control word Bit7: Stop Bit8-bit15: Reserved Note: 1 = Active, 0 = Inactive 0: Ready 1: Starting 0x102A Status word 2: Bypassing 3: Soft stopping 4: Reserved 5: Fault 0x102B Average line current...
  • Page 44 Jiaxing Dannahe Electronic Science&Technology Co.,Ltd Address: NO.992,gaoxin west road,Tongxiang city,Zhejiang Province,CHINA. Email：admin@dnh-drive.com Web：www.dnh-drive.com...

This manual is also suitable for:

Qds1-005-3Qds1-007-3Qds 1-011-3Qds 1-015-3Qds 1-018-3Qds 1-022-3 ... Show all

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